Fayat Group CP1200 Manual de usuario

Instruction Manual

4812325556EN

Operation and Maintenance

Pneumatic Tire Roller

CP1200 / CP1200W

Diesel Engine

Cummins QSF 2.8 –Tier III e IV

Serial number

100005x0xxB005427 -

10000515xxB005762 -

It is reserved the right to make any changes

Printed in Brazil

 
 
 
08/01/2023 4812325556EN 
 
 
TABLE OF CONTENTS 
 
OPERATION Page 
Introduction.................................................................................................................................................1
Safety - General instructions......................................................................................................................3
Safety - When operating.............................................................................................................................5
Safety –Option items.................................................................................................................................7 
Technical Specifications.............................................................................................................................8
Technical specifications -Dimensions ........................................................................................................9
Safety decals - description and location.................................................................................................. 11 
Identification plates.................................................................................................................................. 15 
Instruments/controls................................................................................................................................ 17 
A/C System Operation - Cab................................................................................................................... 30 
A/C –System operation .......................................................................................................................... 31 
Starting.................................................................................................................................................... 36 
Operating the roller.................................................................................................................................. 38 
Ballast box............................................................................................................................................... 40 
Interlock/Emergency Stop/Parking Brake ............................................................................................... 44 
Long-term storage................................................................................................................................... 49 
Lifting....................................................................................................................................................... 51 
Towing..................................................................................................................................................... 52 
Operation instructions - Overview........................................................................................................... 55 
Preventive Maintenance.......................................................................................................................... 56 
Preventive maintenance - Symbols and lubricants................................................................................. 57 
Specifications .......................................................................................................................................... 60 
Maintenance and lubrication points......................................................................................................... 64 
Scheduled maintenance and lubrication ................................................................................................. 65 
Scheduled maintenance.......................................................................................................................... 66 
Electrical system.........................................................................................Erro! Indicador não definido. 
Revision................................................................................................................................................... 80 
 

4812325556EN 08/01/2023

Introduction

08/01/2023 4812325556EN 1

Introduction

CP1200/CP1200W

Dynapac CP1200 is a 12 tones pneumatic tire roller with

5,77 ft. (1760 mm) width. CP1200 is also available on the

wide base version (CP1200W), with larger tires and 6.857 ft

(2,090 m) width.

It has 5 front wheels, and four back wheels. The flexible

ballast solution and the wide range of option equipment

indicate that the machine has different settings available.

CP1200 is mainly used together with other asphalt rollers to

seal surfaces. Thanks to its weight, it also serves as a roller

for other types of ground.

Warning symbols

WARNING! Damage to the machine or its

parts.

CAUTION! Risk of death or injures.

Safety information

The Safety Manual delivered with the

machine shall be read by the operator.

Always follows the safety instructions

and keep the Manual inside the machine.

It is recommended to at least train the

operators on daily handling and

maintenance of the machine, according to

the Instruction Manual. Passengers are

not allowed on the machine, and the

operator must be on the seat whenever he

operates the equipment.

Read throughout the manual before

starting the machine and before

performing any maintenance.

Request immediately new manuals if the

old ones are lost damaged or become

illegible.

Make sure there is a good vent (air

exhaust) when the engine is turned on in

closed facilities.

Introduction

2 4812325556EN 08/01/2023

General Information

This manual contains instructions to operate and

perform the maintenance of the machine.

The machine's maintenance shall be made correctly in

order to obtain the maximum performance and the

equipment shall also be kept clean, so leakage, loosen

bolts and connections can be found as soon as possible.

Perform a daily inspection in the machine before

starting, so you can find possible leakage or other

failures.

Verify the machine's floor. Leakages are easier detected

on the floor than on the equipment itself.

THINK ABOUT THE ENVIRONMENT! Do

not dispose oil, fuel or other hazard

substances to the environment. Always

dispose correctly used filters, draining oil

and fuel residues. Is prohibited dispose of

tires in the environment. Dispose of waste

tires at authorized collection points.

This manual contains instructions for periodic

maintenance, which is usually performed by the

operator.

Other engine instructions can be found at the

manufacturer's manual.

CE Marking and Statement of Compliance

(APPLIED TO MACHINES SOLD WITHIN THE

EUROPEAN COMMUNITY)

This machine has a CE Marking. It shows that at its

delivery, it meets all the applicable health and safety

basic directives, according to 2006/42/EC Machinery

Directive, besides attending other directives applicable

on machinery.

Following the machine there is a "Statement of

Compliance" specifying the directive and supplement

applicable, as well as the harmonized norms and other

regulations relevant to the case.

Safety - General instructions

08/01/2023 4812325556EN 3

Safety - General instructions

(You must also read the Safety Manual)

1. Read and understand this Manual before starting and operating the machine. The

operator must be familiar with the equipment contents before operating it.

2. Observe and follow all the Maintenance Section instructions.

3. Only experienced/trained operators are allowed to operate the machine. NEVER

allow the presence of passengers and ALWAYS remain seated while operating

the equipment.

4. Do not operate the equipment if adjustment or repairs are necessary.

5. Use ladders and rails to enter and leave the cab. NEVER enter or leave the

machine while it is moving.

6. The ROPS (Roll Over Protective Structure) should always be used when the

machine is operated on unsafe ground. Always use the seat belt when the ROPS

is on.

7. Use the first gear on sharp turns.

8. Avoid driving close to cliffs or sharp side slopes. Operate the machine on first

gear and always check the brakes.

9. When driving close to edges or holes, make sure at least 2/3 of the wheels are on

the previously compacted materials.

10. Make sure there are no obstacles over your head during the travel. Always look

up and down during the travel. Make sure there are no obstacles in the direction

of travel - on the ground, in front or behind the roller.

11. Drive particularly carefully on uneven ground.

12. Follow all the safety rules and use the protection equipment proper to the work

to be performed.

13. Keep the roller clean. Clean immediately dirt, oil and grease accumulated on the

operator platform. Keep all the signs, lanterns, headlights and decals clean,

visible and legible.

14. Observe the following safety measures before refueling:

- Turn off the engine;

- Do not smoke;

- Do not allow sparks or flame next to the equipment;

- To avoid sparks, ground the filling nozzle.

15. Before performing any maintenance operation, chock the roller wheels and apply

the emergency/parking brakes.

16. Hearing protection is recommended if the machine's noise level exceeds 85 dB

(A). The noise level can vary depending on the work the machine performs.

17. Do not make any changes on the machine, under the risk of affecting the personal

safety as well the equipment's. Any change on the machine demands a previous

written approval by DYNAPAC.

18. Avoid using the machine before the hydraulic oil reaches the normal operating

temperature. The braking distance may be longer than normal if the oil is cold.

Refer to the operation instructions on "Stop", in the "Operation" section.

Safety - General instructions

4 4812325556EN 08/01/2023

19. For your own protection, always wear:

- Helmet;

- Working boots with steel toecaps;

- Ear protectors;

- Reflecting clothing;

- Working gloves.

20. If there is a cab in the machine, operate it always with the doors closed and with

the seat belt.

Safety

08/01/2023 4812325556EN 5

Safety - When operating

Avoid people entering at the danger area, that is,

at a distance of at least 23 ft (7 m) in all the

directions from the machine operating. The

operator can allow one person to be at the danger

area, but in this case, care must be taken and the

machine can only be operated when this person

is in a visible place or with clear indication of

where he/she is.

Avoid driving across a slope. Drive straight up and

down sloping ground.

Operating on slopes

The machine must never be operated from the

outside of the cab. The operator shall be seated

when operating.

Slopes

This angle was measured on a flat, hard surface and with the

machine in a stationary position.

The steering angle is zero, the tires pressure is normal and all

the tanks are full.

Always remember that loosen ground, the steering of the

machine, different tire pressures, the operation speed and the

gravity center raising may cause the machine to turn, even on

slopes smaller than the ones stated here.

If you need to leave the cab in emergency

situations, take off the hammer at the rear pillar on

the right and break the opening windows that are

also on the right.

It is recommended that ROPS (Roll Overprotective

Structure) is always used when driving on slopes

or unsafe ground.

Whenever possible, avoid driving across slopes.

On slopes, drive straight up and down.

The speed must always be slow when operating on

slopes.

Always operate the machine with the doors closed

and with the seat belt.

Máx. 20°

or 36%

Fig. –Slopes angle

Safety

6 4812325556EN 08/01/2023

Transport on steep ground

During the transport on steep ground (slope >5%), be careful to

not exceed the roller's maximum speed.

Selecting the low speed will increase the engine brake system

efficacy and also the life of the braking system.

Operation and transport on steep ground

Always drive the machine in slow speed when operating or

during transport on steep ground.

(>15%).

To drive or stop the machine, the rear wheels shall always be

towards the slope, that is, the roller shall go up normally and

shall go down in reverse.

Make sure there are no obstacles both in front or

behind your work area.

Driving near edges

Never operate with the tires outside the edge, the

substrate might not have full bearing strength or the

edge is close to a slope.

Keep in mind that the machine's center of gravity

moves outwards when steering. For example, the

center of gravity moves to the right when you steer

to the left.

Avoid operating close to edges and ditches and the like as well as

on poor ground conditions that jeopardizes the tires strength and

capacity to support the machine. Pay attention to potential

obstacles above the machine, such as overhead cables and the

branches of trees etc.

Pay particular attention to the stability of the substrate when

compacting close to edges and holes. Do not compact with a large

overlap from the previous track in order to maintain tires stability.

Fig. –Steep ground

v < max. speed. (9.3 mph or 15 km/h).

>5% (2,8°)

>15% (8,5°)

Fig. –Steep slope

Low speed (up to 4.7 mph or 7.5 km/h)

Fig. –Incorrect position of wheel when

driving near edges.

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