Faulhaber MC 5010 Manual de usuario
WE CREATE MOTION
Technical Manual
MC 5010
MC 5005
EN
Imprint
2
Version:
3rd edition, 6-11-2017
Copyright
by Dr. Fritz Faulhaber GmbH & Co. KG
Daimlerstr. 23 / 25 · 71101 Schönaich
All rights reserved, including those to the translation.
No part of this description may be duplicated, reproduced,
stored in an information system or processed or
transferred in any other form without prior express written
permission of Dr. Fritz Faulhaber GmbH & Co. KG.
This document has been prepared with care.
Dr. Fritz Faulhaber GmbH & Co. KG cannot accept any
liability for any errors in this document or for the
consequences of such errors. Equally, no liability can be
accepted for direct or consequential damages resulting
from improper use of the equipment.
The relevant regulations regarding safety engineering
and interference suppression as well as the requirements
specified in this document are to be noted and followed
when using the software.
Subject to change without notice.
The respective current version of this technical manual is
available on FAULHABER's internet site:
www.faulhaber.com
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Content
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1 About this document ....................................................................................................... 5
1.1 Validity of this document ...................................................................................... 5
1.2 Associated documents ............................................................................................ 5
1.3 Using this document .............................................................................................. 5
1.4 List of abbreviations ............................................................................................... 6
1.5 Symbols and markers ............................................................................................. 7
2 Safety ................................................................................................................................ 8
2.1 Use for the intended purpose ............................................................................... 8
2.2 Safety instructions .................................................................................................. 9
2.3 Environmental conditions ...................................................................................... 9
2.4 EC directives on product safety ........................................................................... 10
3 Product description ........................................................................................................ 11
3.1 General product description ................................................................................ 11
3.2 Product information ............................................................................................. 12
3.3 Product variants .................................................................................................... 13
3.3.1 Standard format.................................................................................... 13
3.3.1.1 Motor side of the standard format ...................................... 13
3.3.1.2 Supply side of the standard format...................................... 13
3.3.2 Extended format ................................................................................... 14
3.3.2.1 Motor side of the extended format ..................................... 14
3.3.2.2 Supply side of the extended format..................................... 15
4 Installation ...................................................................................................................... 16
4.1 Mounting .............................................................................................................. 16
4.1.1 Mounting instructions .......................................................................... 16
4.1.2 Attachment via the side plates ............................................................ 17
4.1.3 Installation on a top-hat rail ................................................................ 18
4.1.4 Installation with top-hat rail clips ........................................................ 19
4.2 Electrical connection ............................................................................................ 20
4.2.1 Instructions for the electrical connection............................................ 20
4.2.2 Connections at the motor side............................................................. 21
4.2.3 Screening ............................................................................................... 22
4.2.4 Connection at the supply side.............................................................. 23
4.2.4.1 Power supply.......................................................................... 23
4.2.5 Connector pin assignment.................................................................... 24
4.2.5.1 Pin assignment at the motor side ......................................... 24
4.2.5.2 Pin assignment at the supply side......................................... 28
4.2.6 Connection at the motor side .............................................................. 32
4.2.7 I/O circuit diagrams ............................................................................... 36
4.2.8 External circuit diagrams ...................................................................... 37
5 Maintenance and diagnostics ........................................................................................ 41
5.1 Maintenance instructions .................................................................................... 41
5.2 Maintenance activities ......................................................................................... 41
5.3 Diagnostics ............................................................................................................ 41
5.4 Troubleshooting ................................................................................................... 42
6 Accessories ...................................................................................................................... 43
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7 Warranty ......................................................................................................................... 44
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About this document
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1 About this document
1.1 Validity of this document
This document describes the installation and use of the following series:
MC 5005
MC 5010
This document is intended for use by trained experts authorised to perform installation and
electrical connection of the product.
All data in this document relate to the standard versions of the series listed above. Changes
relating to customer-specific versions can be found in the according data sheet.
1.2 Associated documents
For certain actions during commissioning and operation of FAULHABER products additional
information from the following manuals is useful:
These manuals can be downloaded in pdf format from the web page
www.faulhaber.com/manuals.
1.3 Using this document
Read the document carefully before undertaking configuration.
Retain the document throughout the entire working life of the product.
Keep the document accessible to the operating personnel at all times.
Pass the document on to any subsequent owner or user of the product.
Manual Description
Motion Manager 6 Operating instructions for FAULHABER Motion Manager PC software
Quick start guide Description of the first steps for commissioning and operation of FAULHABER Motion
Controllers
Drive functions Description of the operating modes and functions of the drive
Accessories manual Description of the accessories
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About this document
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1.4 List of abbreviations
Abbreviation Meaning
AC Alternating Current
AnIn Analogue Input
AnOut Analogue output
AGND Analogue Ground
CAN_L CAN-Low
CAN_H CAN-High
CLK Clock
CS Command Specifier
DC Direct Current
DigIn Digital input
DigOut Digital output
EMC Electromagnetic compatibility
ESD Electrostatic discharge
ET EtherCAT (Ethernet for Control Automation Technology)
GND Ground
PLC Programmable Logic Controller
PWM Pulse Width Modulation
RxD Receive data
TTL Transistor Transistor Logic
TxD Transmit data
NMT CANopen network management
RTR Remote Request
OD Object Dictionary
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About this document
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1.5 Symbols and markers
CAUTION!
Hazards due to hot surfaces. Disregard may lead to burns.
Measures for avoidance
NOTICE!
Risk of damage.
Measures for avoidance
Pre-requirement for a requested action
1. First step for a requested action
Result of a step
2. Second step of a requested action
Result of an action
Request for a single-step action
Instructions for understanding or optimising the operational procedures
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Safety
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2 Safety
2.1 Use for the intended purpose
The Motion Controllers described here are designed for use as slaves for control and posi-
tioning tasks for the following motors:
DC motors
Linear DC-Servomotors
Brushless DC motors
The Motion Controller is suitable in particular for tasks in the following fields of applica-
tion:
Robotics
Toolbuilding
Automation technology
Industrial equipment and special machine building
Medical technology
Laboratory technology
When using the Motion Controllers the following aspects should be observed:
The Motion Controller contains electronic components and should be handled in
accordance with the ESD regulations.
Do not use the Motion Controller in environments where it will come into contact with
water, chemicals and/or dust, nor in explosion hazard areas.
The Motion Controller is not suitable for use in combination with stepper motors.
The Motion Controller should be operated only within the limits specified in the data
sheet.
Please ask the manufacturer for information about use under individual special
environmental conditions.
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Safety
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2.2 Safety instructions
NOTICE!
Electrostatic discharges can damage the electronics.
Wear conductive work clothes.
Wear an earthed wristband.
NOTICE!
Penetration of foreign objects can damage the electronics.
Do not open the housing.
NOTICE!
Inserting and withdrawing connectors whilst supply voltage is applied at the device can
damage the electronics.
Do not insert or withdraw connectors whilst supply voltage is applied at the device.
2.3 Environmental conditions
Select the installation location so that clean dry air is available for cooling the Motion
Controller.
Select the installation location so that the air has unobstructed access to flow around
the drive.
When installed within housings and cabinets take particular care to ensure adequate
cooling of the Motion Controller.
Select a power supply that is within the defined tolerance range.
Protect the Motion Controller against heavy deposits of dust, in particular metal dust
and chemical pollutants.
Protect the Motion Controller against humidity and wet.
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Safety
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2.4 EC directives on product safety
The following EC directives on product safety must be observed.
If the Motion Controller is being used outside the EU, international, national and
regional directives must be also observed.
Machinery Directive (2006/42/EC)
Because of their small size, no serious threats to life or physical condition can normally be
expected from electric miniature drives. Therefore the Machinery Directive does not apply
to our products. The products described here are not "incomplete machines". Therefore
installation instructions are not normally issued by FAULHABER.
Low Voltage Directive (2014/35/EU)
The Low Voltage Directive applies for all electrical equipment with a nominal voltage of 75
to 1500 V DC and 50 to 1000 V AC. The products described in this technical manual do not
fall within the scope of this directive, since they are intended for lower voltages.
EMC Directive (2014/30/EU)
The directive concerning electromagnetic compatibility (EMC) applies to all electrical and
electronic devices, installations and systems sold to an end user. In addition, CE marking can
be undertaken for built-in components according to the EMC Directive. Conformity with
the directive is documented in the Declaration of Conformity.
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