Exmark ULTRAVAC BAGGER 126-6954 Manual de usuario

ULTRA V AC®BAGGER

126-6954

ForUltraVacSerialNos.

402,082,300&Higher

(ToﬁtRadiusodelsSerialNos

400,000,000&Higher)

PartNo.4503-659Rev.A

Exmarkreservestherighttomakechangesor

addimprovementstoitsproductsatanytime

withoutincurringanyobligationtomakesuch

changestoproductsmanufacturedpreviously.

Exmark,oritsdistributorsanddealers,accept

noresponsibilityforvariationswhichmaybe

evidentintheactualspecicationsofitsproducts

andthestatementsanddescriptionscontained

inthispublication.

IndustrialParkBox808

Beatrice,NE683102

Contactusatwww.Exmark.com.

PrintedintheUSA

AllRightsReserved

Introduction

CONGRATULATIONSonthepurchaseofyour

ExmarkUltraVac.Thisproducthasbeencarefully

designedandmanufacturedtogiveyouamaximum

amountofdependabilityandyearsoftrouble-free

operation.

Thismanualcontainsoperating,maintenance,

adjustment,andsafetyinstructionsforyourExmark

UltraVac.

BEFOREOPERATINGYOURMOWER,

CAREFULLYREADTHISMANUALINITS

ENTIRETY.

Byfollowingtheoperating,maintenance,and

safetyinstructions,youwillprolongthelifeofyour

UltraVac,maintainitsmaximumefciency,and

promotesafeoperation.

Important:Tomaximizesafety,performance,

andproperoperationofthismachine,itis

essentialthatalloperatorscarefullyreadand

fullyunderstandthecontentsoftheOperator’s

manualprovidedwiththeproduct.Safe

operationofExmarkequipmentisessential.

Failuretocomplywiththeoperatinginstructions

orreceivepropertrainingmayresultininjury.

Gotohttp://www.Exmark.comforadditional

safeoperationinformation,suchassafetytips,

trainingmaterials,andOperator’smanuals.

AllExmarkequipmentdealersanddistributorsare

keptinformedofthelatestmethodsofservicing

andareequippedtoprovidepromptandefcient

serviceintheeldorattheirservicestations.They

carryamplestockofservicepartsorcansecurethem

promptlyforyoufromthefactory.

AllExmarkpartsarethoroughlytestedandinspected

beforeleavingthefactory,however,attentionis

requiredonyourpartifyouaretoobtainthefullest

measureofsatisfactionandperformance.

Wheneveryouneedservice,genuineExmarkparts,

oradditionalinformation,contactanAuthorized

ServiceDealerorExmarkCustomerServiceandhave

themodelandserialnumbersofyourproductready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

g008582

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Forcompletewarrantydetails,see

http://www.Exmark.com.Youmayalsocall

us402-223-6375torequestawrittencopyofthe

product’swarranty.

Contents

Introduction...........................................................3

Safety.....................................................................5

SafetyAlertSymbol.........................................5

SafeOperatingPractices..................................5

SafetyandInstructionalDecals.......................7

Specications.........................................................9

Systems...........................................................9

Dimensions.....................................................9

TorqueRequirements......................................9

ProductOverview.................................................10

Operation..............................................................10

Pre-Start.........................................................10

OperatingInstructions...................................10

Maintenance..........................................................17

RecommendedMaintenanceSchedule(s)............17

PeriodicMaintenance........................................17

CheckBlowerHousing/Impeller....................17

CheckBags.....................................................17

LubricateGreaseFittings................................17

CheckConditionofBelt.................................18

Adjustments......................................................18

AdjustingtheBlowerDriveBelt

Position......................................................18

Cleaning............................................................19

CleanMuferandRearFrameArea.................19

CleanRearScreenInHopper..........................19

CleanBlower..................................................19

Troubleshooting....................................................20

Safety

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure2)isusedbothin

thismanualandonthemachinetoidentifyimportant

safetymessageswhichmustbefollowedtoavoid

accidents.

Thissymbolmeans:ATTENTION!BECOME

ALERT!YOURSAFETYISINVOLVED!

g000502

Figure2

SafetyAlertSymbol

Thesafetyalertsymbolappearsaboveinformation

whichalertsyoutounsafeactionsorsituations

andwillbefollowedbythewordDANGER,

WARNING,orCAUTION.

DANGER:Indicatesanimminentlyhazardous

situationwhich,ifnotavoided,Willresultindeathor

seriousinjury.

WARNING:Indicatesapotentiallyhazardous

situationwhich,ifnotavoided,Couldresultindeath

orseriousinjury.

CAUTION:Indicatesapotentiallyhazardous

situationwhich,ifnotavoided,Mayresultinminor

ormoderateinjury.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizes

generalinformationworthyofspecialattention.

SafeOperatingPractices

Training

•ReadthemowerandUltraVacOperator’sManuals

andothertrainingmaterial.Iftheoperator(s)or

mechanic(s)cannotreadthemanuals,itisthe

owner’sresponsibilitytoexplainthismaterialto

them.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperate

orservicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Onlyadultsandmatureteenagersshouldoperate

amower,andevenmatureteenagersshouldhave

adultsupervision.Besureateenager:

1.hasreadandunderstandstheOperator's

Manualandrecognizestherisksinvolved;

2.issufcientlymaturetousecaution;and

3.isofsufcientsizeandweighttooperate

thecontrolscomfortablyandtomanagethe

mowerwithouttakingrisks.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor

herself,otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyandsafely

performthejob.Onlyuseonmachinesapproved

byExmark.

•Wearappropriateclothingincludingsafetyglasses,

substantialfootwear,longtrousers,andhearing

protection.

CAUTION

Thismachineproducessoundlevelsinexcess

of85dBAattheoperator’searandcancause

hearinglossthroughextendedperiodsof

exposure.

Wearhearingprotectionwhenoperatingthis

machine.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires,

bones,andotherforeignobjectswhichcanbe

thrownbythemachineandmaycausepersonal

injurytotheoperatororbystanders.

Operation

•Operateonlyindaylightorgoodarticiallight,

keepingawayfromholesandhiddenhazards.

•Nevermowwiththedischargedeectorraised,

removedoralteredunlessthereisagrass

collectionsystemormulchkitinplaceand

workingproperly.

Safety

DANGER

Therearerotatingbladesintheblowerand

underthemowerdeck.Bladecontactcan

causeseriousoperatororbystanderinjuryor

evendeath.

•DoNotreachintoblowerunlessrotation

indicatorhasstopped.DisengagePTO,

stopengine,removekey,waitforall

movingpartstostop.Engageparking

brake.

•Neveroperatemowerunlessdischarge

deector,entiregrasscollectionsystem,

ormulchkitisinstalled.

•Parkmachineonlevelground.Stopengine,wait

forallmovingpartstostop,removekeyand

engageparkingbrake:

–Beforechecking,cleaningorworkingonthe

mower.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemowerfor

damageandmakerepairsbeforerestarting

andoperatingthemower).

–Beforeclearingblockages.

–Wheneveryouleavethemower.

WARNING

Hands,feet,hair,clothing,oraccessoriescan

becomeentangledinrotatingparts.Contact

withtherotatingpartscancausetraumatic

amputationorseverelacerations.

•DoNotoperatethemachinewithout

guards,shields,andsafetydevicesinplace

andworkingproperly.

•Keephands,feet,hair,jewelry,orclothing

awayfromrotatingparts.

•Stoptheblades,slowdown,andusecaution

whencrossingsurfacesotherthangrassandwhen

transportingthemowertoandfromtheareato

bemowed.

•Beawareofthemowerdischargepathanddirect

dischargeawayfromothers.

MaintenanceandStorage

•DisengagePTO,setparkingbrake,stopengine

andremovekeyordisconnectsparkplugwire.

Waitforallmovementtostopbeforeadjusting,

cleaningorrepairing.

•Usecarewhencheckingblades.Wraptheblade(s)

orweargloves,andusecautionwhenservicing

them.Onlyreplacedamagedblades.Never

straightenorweldthem.

•Keepallguards,shieldsandallsafetydevicesin

placeandinsafeworkingcondition.

•Checkallboltsfrequentlytomaintainproper

tightness.

•Frequentlycheckforwornordeteriorating

componentsthatcouldcreateahazard.

WARNING

Removalormodicationoforiginalequipment,

partsand/oraccessoriesmayalterthewarranty,

controllability,andsafetyofthemachine.

Unauthorizedmodicationstotheoriginal

equipmentorfailuretouseoriginalExmark

partscouldleadtoseriousinjuryordeath.

Unauthorizedchangestothemachine,engine,

fuelorventingsystem,mayviolateapplicable

safetystandardssuchas:ANSI,OSHAand

NFPAand/orgovernmentregulationssuchas

EPAandCARB.

Safety

SafetyandInstructionalDecals

•Keepallsafetysignslegible.Removeallgrease,

dirtanddebrisfromsafetysignsandinstructional

labels.

•Replaceallworn,damaged,ormissingsafety

signs.

•Whenreplacementcomponentsareinstalled,be

surethatcurrentsafetysignsareafxedtothe

replacedcomponents.

•Ifanattachmentoraccessoryhasbeeninstalled,

makesurecurrentsafetysignsarevisible.

•Newsafetysignsmaybeobtainedfrom

yourauthorizedExmarkequipmentdealeror

distributororfromExmarkMfg.Co.Inc.

•Safetysignsmaybeafxedbypeelingoffthe

backingtoexposetheadhesivesurface.Apply

onlytoaclean,drysurface.Smoothtoremove

anyairbubbles.

•Familiarizeyourselfwiththefollowingsafetysigns

andinstructionlabels.Theyarecriticaltothesafe

operationofyourExmarkcommercialmower.

decal106-5517

106-5517

1.Warning—donottouchthehotsurface.

decal112-9028

112-9028

1.Warning—stayawayfrommovingparts;keepallguards

inplace.

decal126-4659

126-4659

1.Warning-Hotpulley;allowtocool.

decal126-4662

126-4662

1.Warning-ReadtheOperator’smanualforcorrect

quantityofcounterbalanceweight(s).

2.Lossoftractionandsteeringorreducedstability

hazard-UltraVaccounterbalanceweight(s)installed

withoutUltraVacmaycauselossoftractionand

steeringcontrol.UltraVacinstalledwithoutUltraVac

counterbalanceweight(s)willcausereducedstability.

Installweight(s)onlywhenUltraVacisinstalled.

decal126-4853

126-4853

1.Impeller/RotatingBladeshazard-Keephandsaway

frommovingparts.Keepallsafetydevicesinplace

andworking.DoNotreachintoblowerunlessrotation

indicatorhasstopped.

Safety

decal126-9451

126-9451

1.Thrownobjectshazard–DoNotrunblowerwithoutentire

collectionsysteminstalledandlatched.

2.Warning–ReadtheOperator’smanualabout

counterbalanceweightinstallation.

3.Lossoftractionandsteeringorreducedstability

hazard–UltraVaccounterbalanceweight(s)installed

withoutUltraVacmaycauselossoftractionand

steeringcontrol.UltraVacinstalledwithoutUltraVac

counterbalanceweight(s)willcausereducedstability.

Installweight(s)onlywhenUltraVacisinstalled.

decal126-9595

126-9595

1.Rotationindicator

2.Impeller/RotatingBladeshazard-Keephandsaway

frommovingparts.Keepallsafetydevicesinplace

andworking.Donotreachintotheblowerunlessthe

rotationindicatorhasstopped.DisengagethePTO,

shutofftheengine,removethekey,andwaitforall

movingpartstostop.

Specications

Systems

BaggingSystem

•Collectionbins:

–Commercialgrade,clothmeshbagswith

reinforcedbottoms.

–2-BaggerCapacity:8.0bushels

•DumpMechanism:Manualliftoff

•BlowerTube:Fixed,abrasionresistantmolded

polyethylene.

•Impeller:5–bladed,1/4inch(6.4mm)thick

abrasionresistantsteel,withverticalaxis.

•Impellerbearings:1inch(2.5cm)sealed

non-greaseablebearings.

Dimensions

OverallWidth:

w/UltraVac

Radiusw/48inchDeck61.2inches(155cm)

Radiusw/52inchDeck66.1inches(168cm)

Radiusw/60inchDeck74.3inches(189cm)

OverallLength:

w/UltraVac

Radiusw/48inchDeck97.9inches(249cm)

Radiusw/52inchDeck97.9inches(249cm)

Radiusw/60inchDeck98.3inches(250cm)

CurbWeight:

UltraVacWeight

Radiusw/48inchDeck

(withcasterweights)

258lb(117kg)

Radiusw/52inchDeck

(withcasterweights)

218lb(99kg)

Radiusw/60inchDeck

(withcasterweights)

218lb(99kg)

TorqueRequirements

BoltLocationTorque

ImpellerSpindleBottom

Nut

55-60ft-lb(75-81N-m)

ImpellerSpindleTopNut75-80ft-lb(102-108N-m)

Operation

ProductOverview

g037093

Figure3

1.Hopper4.Tube

2.Toeboardweight5.Bag

3.Blower

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Important:Multipleaccessoriesaddedtoabase

unitcanchangethestabilityofthemachine.

Readtheunitoperator’smanualtodetermine

ifcounterbalanceweightsarenecessaryforthe

accessoriesinstalledontheunit.

Pre-Start

Makesureyouunderstandthecontrols,their

locations,theirfunctions,andtheirsafety

requirements.

Ensuretheblower,beltcover,bags,tubesandhopper

areingoodcondition,properlyattached,andlatched.

Important:Verifythatthereinforcedbumpers

areinstalledonyourunitpriortooperation.

RefertotheMaintenancesectionandperformallthe

necessaryinspectionandmaintenancesteps.

OperatingInstructions

Mowing

1.TheUltraVacbloweroperateswhenthePTO

isengaged.Besurethatallpersonsareclear

ofthemowerdeckbeforeengagingthecutting

blades.Setthethrottleto“midway”position.Pull

outwardonthePTOswitchtothe“ROTATE”

position.Acceleratetofullthrottletobegin

mowing.

2.TodisengagethePTO,setthethrottleto

“midway”position.PushinonthePTOswitch

tothe“STOP”positiontostopthecuttingblades

andblower.Thecuttingbladeswillrequirea

slightlylongeramountoftimetocometoa

completestopwhentheblowerisinstalledon

thedeck.Verifythatallrotationindicatorshave

stoppedbeforeclearingblowerassemblyor

mowerdeck.

3.Toremovethebags,rstdisengagethePTO,stop

theengineandwaitforallmovingpartstostop.

Openthehopperandremovethebagsbylifting

upontherearofthebag,thenunhookingthe

frontclip.Emptythebagsbyinvertingthem.

4.Reinstallbags,closeandlatchhopperbefore

continuingmowing.

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