Exmark Quest 4500-451 Manual de usuario

For Serial Nos.

790,000 & Higher

Part No. 4500-451 Rev. B

QUEST®

-1-

-2-

READ OPERATOR’S MANUAL BEFORE

OPERATING OR SERVICING EXMARK EQUIPMENT

TABLE OF CONTENTS

Description Page

Cutter Housing Assembly ................................................9

42” Deck Group............................................................3-4

48” Deck Group............................................................5-6

52” Deck Group............................................................7-8

Decal Group ..................................................................20

Electrical Diagram..........................................................22

Electrical Group.............................................................21

Electrical Logic Schematic.............................................23

Engine Group ................................................................17

Frame Group............................................................10-11

Fuel Group.....................................................................16

Motion Control Group ...............................................12-13

Seat Group...............................................................14-15

Transaxle Assembly ......................................................19

Transaxle Group............................................................18

42” DECK GROUP

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Item Part No. Description Qty.

1 109-9971 Asm, Deck W/ Decals ............................1

2 1-413113 Bushing-Idler..........................................1

3 109-6388 Kit, Anti-Scalp Roller..............................2

3:1 112-3977 Bolt, Shoulder ........................................1

3:2 1-603299 Roller-Scalp, Anti...................................1

3:3 104-8301 Nut, Nyloc 3/8-16 Flg .............................1

4 103-3330 Spring, Extension...................................1

5 104-8300 Nut, Nyloc 5/16-18 Flg ...........................5

6 108-1479 Spacer ...................................................1

7 108-6645 Belt-V.....................................................1

8 109-0977 Pulley, Idler 5"........................................2

9 109-3410 Hanger, Deck.........................................2

10 109-5151 Deflector, Discharge...............................1

Item Part No. Description Qty.

11 109-5498-03 Baffle, Discharge ...................................1

12 109-6393 Washout Port Kit....................................1

12:1 95-2747 Fitting-Washout......................................1

12:2 46-6290 O-Ring...................................................1

12:3 93-6083 Screw, HWH 1/2-20 x 1/2 Taptite...........2

12:4 95-3270 Connector-Hose.....................................1

13 109-6572 Bushing-Idler .........................................1

14 104-8301 Nut, Nyloc 3/8-16 Flg.............................8

15 109-6886 Spring-Torsion.......................................1

16 109-8744 Complete Cutter Housing Asm...............2

17 109-8788 Bushing-Flanged....................................6

18 109-8854 Pin-Chute...............................................1

Exmark black touch up spray paint – gloss black.

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

VIncludes all item shown on pages 3, 4 & 7. Does not include struts or strut hardware.

42” DECK GROUP (cont.)

-4-

Item Part No. Description Qty.

19 109-9982 Blade, High Lift Notched.........................2

20 109-9993 Spacer, Deck Sheave ............................2

21 109-9996-03 Arm, Idler...............................................1

22 110-6864 Pulley.....................................................2

24 114-0463 Washer-Friction, Composite...................2

25 115-2455 Spacer ...................................................2

26 322-7 Screw, HH 5/16-18 x 1 1/2.....................1

28 109-6868 Bolt, Carriage 3/8-16 x 3........................1

29 3231-25 Bolt, Carriage 3/8-16 x 1 1/4 ..................6

30 3231-31 Bolt, Carriage 3/8-16 x 2 1/2 ..................1

Item Part No. Description Qty.

32 109-6459 Decal-Warning, Belt Shield....................2

33 110-6691 Decal-Danger ........................................2

34 109-6036 Decal-Roller, Anti-Scalp.........................1

35 116-0533 Decal, Blade Torque..............................1

37 93-7009 Decal-Danger, Deflector ........................1

40 3230-23 Bolt, Carriage 5/16-18 x 3/4, short neck 4

41 116-1557-03 Weight...................................................1

42 32144-41 Screw, HWH 3/8-16 x 7/8 Taptite...........2

V109-9970 Asm, 42 Deck Complete

Exmark black touch up spray paint – gloss black.

VIncludes all item shown on pages 3, 4 & 9. Does not include struts or strut hardware.

48” DECK GROUP

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Item Part No. Description Qty.

1 109-6253 Asm, Deck W/Decals (Red)....................1

116-0544 Asm, Deck W/Decals (Black)..................1

2 52-2860 Washer ..................................................2

3 109-9158 Asm, Idler Arm W/Bearings....................1

3:1 302-40 Zerk, 90° 1/4-28.....................................1

3:2 1-513034 Bearing ..................................................2

4 103-3330 Spring, Extension...................................1

5 1-603384 Bushing..................................................1

6 3231-11 Bolt, Carriage 3/8-16 x 3 1/2 ..................1

7 104-8301 Nut, Nyloc 3/8-16 Flg .............................8

8 1-413113 Bushing..................................................1

9 109-8891 Asm, Pulley and Bearing........................2

10 3231-31 Bolt, Carriage 3/8-16 x 2 1/2 ..................1

11 109-6572 Bushing..................................................2

12 1-603843 Pulley, Idler............................................1

13 109-6868 Bolt, Carriage 3/8-16 x 3........................2

14 109-3723-01 Strut, Deck (Red) ...................................1

109-3723-03 Strut, Deck (Black).................................1

15 109-8788 Bushing, Flanged...................................4

Item Part No. Description Qty.

16 3231-25 Bolt, Carriage 3/8-16 x 1 1/4..................4

17 109-3449 Shield, Belt ............................................2

18 3230-23 Bolt, Carriage 5/16-18 x 3/4 Short Neck.6

19 109-5667 Ring, Bolt Retaining...............................4

20 104-8300 Nut, Nyloc 5/16-18 Flg...........................10

21 109-5498-03 Baffle, Discharge ...................................1

22 110-6691 Decal, Danger........................................2

23 109-6459 Decal, Belt Shield Warning ....................2

24 109-6034 Decal, Deck 48......................................1

25 109-6035 Decal, Belt Routing................................1

26 109-6036 Decal, Anti-Scalp Roller.........................1

27 93-7009 Decal, Danger........................................1

28 322-2 Screw, HH 5/16-18 x 5/8........................4

29 109-9159 Decal, Hole Cover..................................3

30 1-303520 Decal, Trivantage...................................1

31 116-0533 Decal, Blade Torque..............................1

V109-8745 Asm, 48 Deck Complete (Red)

V116-0545 Asm, 48 Deck Complete (Black)

Exmark black touch up spray paint – gloss black.

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

VIncludes all item shown on pages 5, 6 & 9. Does not include struts or strut hardware.

48” DECK GROUP (cont.)

-6-

Item Part No. Description Qty.

1 109-6388 Kit, Anti-Scalp Roller..............................3

1:1 112-3977 Bolt, Shoulder ........................................1

1:2 1-603299 Roller, Anti-Scalp...................................1

1:3 104-8301 Nut, Nyloc 3/8-16 Flg .............................1

2 109-8744 Asm, Cutter Housing Complete..............3

3 103-6401 Blade, Notched ......................................3

Q109-6389 Blade. Mulch..........................................3

109-6391 Blade, High Lift.......................................3

4109-3747 Sheave, Blade Drive ..............................3

5 109-3410 Hanger, Deck.........................................4

6 109-8788 Bushing, Flanged...................................8

Item Part No. Description Qty.

7 3231-25 Bolt, Carriage 3/8-16 x 1 1/4..................8

8 104-8301 Nut, Nyloc 3/8-16 Flg.............................8

9 109-5364 Belt........................................................1

10 109-6393 Kit, Washout Port...................................1

10:1 95-2747 Fitting, Washout Port .............................1

10:2 46-6290 O-Ring...................................................1

10:3 93-6083 Screw, HWH 1/2-20 x 1/2 Taptite...........2

10:4 95-3270 Connector, Hose....................................1

13 109-8854 Pin, Chute..............................................1

14 109-6886 Spring....................................................1

15 109-5151 Chute, Deflector.....................................1

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & sheaves.

DO NOT use a copper or nickel based anti-seize.

QRequires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N 109-5980.

52” DECK GROUP

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Item Part No. Description Qty.

1 109-6254 Asm,52 Deck W/ Decals (Red)...............1

116-0555 Asm,52 Deck W/ Decals (Black).............1

2 52-2860 Washer ..................................................2

3 109-9158 Asm, Idler Arm W/Bearings....................1

3:1 302-40 Zerk, 90° 1/4-28.....................................1

3:2 1-513034 Bearing ..................................................2

4 103-3330 Spring, Extension...................................1

5 1-603384 Bushing..................................................1

6 3231-11 Bolt, Carriage 3/8-16 x 3 1/2 ..................1

7 104-8301 Nut, Nyloc 3/8-16 Flg .............................8

8 1-413113 Bushing..................................................1

9 109-8891 Asm, Sheave and Bearing......................2

10 3231-31 Bolt, Carriage 3/8-16 x 2 1/2 ..................1

11 109-6572 Bushing..................................................2

12 1-603843 Pulley, Idler............................................1

13 109-6868 Bolt, Carriage 3/8-16 x 3........................2

14 109-3723-01 Strut, Deck (Red) ...................................1

109-3723-03 Strut, Deck (Black).................................1

15 109-8788 Bushing, Flanged...................................4

Item Part No. Description Qty.

16 3231-25 Bolt, Carriage 3/8-16 x 1 1/4..................4

17 109-3449 Shield, Belt ............................................2

18 3230-23 Bolt, Carriage 5/16-18 x 3/4 Short Neck.6

19 109-5667 Ring, Bolt Retaining...............................4

20 104-8300 Nut, Nyloc 5/16-18 Flg...........................12

21 109-5498-03 Baffle, Discharge ...................................1

22 110-6691 Decal, Danger........................................2

23 109-6459 Decal, Belt Shield Warning ....................2

24 109-6033 Decal, Deck 52......................................1

25 109-6035 Decal, Belt Routing................................1

26 109-6036 Decal, Anti-Scalp Roller.........................1

27 93-7009 Decal, Danger........................................1

28 322-2 Screw, HH 5/16-18 x 5/8........................6

29 109-9159 Decal, Hole Cover..................................3

30 1-303520 Decal, Trivantage...................................1

31 116-0533 Decal, Blade Torque..............................1

V109-8746 Asm,52 Deck Complete (Red)

V116-0556 Asm,52 Deck Complete (Black)

Exmark black touch up spray paint – gloss black.

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

VIncludes all item shown on pages 7, 8 & 9. Does not include struts or strut hardware.

52” DECK GROUP (cont.)

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Item Part No. Description Qty.

1 109-6388 Kit, Anti-Scalp Roller..............................3

1:1 112-3977 Bolt, Shoulder........................................1

1:2 1-603299 Roller, Anti-Scalp...................................1

1:3 104-8301 Nut, Nyloc 3/8-16 Flg .............................1

2 109-8744 Asm, Cutter Housing Complete..............3

3 103-6402 Blade, Notched 18.0 ..............................3

Q109-6390 Blade. Mulch..........................................3

109-6392 Blade, High Lift ......................................3

4109-3671 Sheave, Blade Drive ..............................3

5 109-3410 Hanger, Deck.........................................4

6 109-8788 Bushing, Flanged...................................8

Item Part No. Description Qty.

7 3231-25 Bolt, Carriage 3/8-16 x 1 1/4..................8

8 104-8301 Nut, Nyloc 3/8-16 Flg.............................8

9 109-3661 Belt........................................................1

10 109-6393 Kit, Washout Port...................................1

10:1 95-2747 Fitting, Washout Port .............................1

10:2 46-6290 O-Ring...................................................1

10:3 93-6083 Screw, HWH 1/2-20 x 1/2 Taptite...........2

10:4 95-3270 Connector, Hose....................................1

13 109-8854 Pin, Chute..............................................1

14 109-6886 Spring....................................................1

15 109-5151 Chute, Deflector.....................................1

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & sheaves. DO NOT

use a copper or nickel based anti-seize.

QRequires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N 109-5982.

CUTTER HOUSING ASSEMBLY

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Item Part No. Description Qty.

1 109-9380 Asm, Cutter Housing..............................1

1:1 62-3661 Spacer, Bearing.....................................1

1:2109-9379 Bearing, Ball ..........................................2

2 80-4380 Spacer...................................................1

3 80-4360 Shield, Bearing ......................................1

Item Part No. Description Qty.

4 109-7431 Spindle, Hex Pilot ..................................1

5 109-7429 Washer, Blade Drive..............................1

6 116-0005 Bolt, Sems Blade...................................1

7 3219-6 Nut, Hex 5/8-18......................................1

8 32144-41 Screw, HWH 3/8-16 x 7/8 Taptite...........6

Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindle & bearings. DO NOT

use a copper or nickel based anti-seize.

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