Exmark Phazer 4500-461 Manual de usuario

For Serial Nos.

790,000 & Higher

Part No. 4500-461 Rev. A

PHAZER™

-1-

-2-

READ OPERATOR’S MANUAL BEFORE

OPERATING OR SERVICING EXMARK EQUIPMENT

TABLE OF CONTENTS

Description Page

34” Deck Group ............................................................3-4

Decal Group ..................................................................13

Electrical Diagram..........................................................15

Electrical Group .............................................................14

Electrical Logic Schematic .............................................16

Engine Group ................................................................11

Frame Group ................................................................5-6

Fuel Group.....................................................................10

Motion Control Group ......................................................7

Park Brake Group ............................................................8

Seat Group ......................................................................9

Transaxle Group............................................................12

34” DECK GROUP

-3-

Item Part No. Description Qty.

1 1-303508 Decal, Discharge Warning......................1

2 1-303520 Decal, Trivantage................................... 1

3 1-403005 Decal, Danger........................................2

4 1-413113 Bushing, Idler.........................................1

5 1-513034 Sleeve, Bearing......................................2

6 1-603384 Bushing, Idler Pivot ................................1

7 1-613098 Idler, Flat................................................2

8 52-2860 Washer .................................................. 2

9 63-8410 Washer .................................................. 2

10 98-5954 Decal-Danger......................................... 4

11 103-1077 Decal, Bolt Torque .................................1

12 103-3330 Spring, Extension ................................... 1

13 103-3898 Flat, Strut ............................................... 2

14 103-3900 Spacer, Strut..........................................6

15 103-9948 Bushing, Idler.........................................1

16 104-8301 Nut, Nyloc 3/8-16 Flg .............................8

17 109-0381 Brace, Deck Linkage.............................. 1

18 109-2462 Decal, Commercial 34............................ 1

19 109-2465 Decal, Belt Routing ................................ 1

Item Part No. Description Qty.

20 109-3086-01 Cover, RH Spindle ................................. 1

21 109-3100 Nut, Cage 5/16....................................... 4

22 109-3891 Asm, Idler Arm W/Bearings.................... 1

23 3256-4 Washer, 3/8 Std..................................... 2

24■109-9467 Asm, Deck W/Decals ............................. 1

25 109-5150 Chute, Discharge................................... 1

26 109-6886 Spring, Torsion ...................................... 1

27 109-9441-01 Cover, Left Spindle ................................ 1

28 109-9461 Pin, Chute.............................................. 1

29 302-40 Zerk, 90° 1/4-28..................................... 1

30 323-8 Screw, HH 3/8-16 x 1 1/2....................... 2

31 323-9 Screw, HH 3/8-16 x 1 3/4....................... 2

32 3231-11 Bolt, Carriage 3/8-16 x 3 1/2 .................. 1

33 3231-21 Bolt, Carriage 3/8-16 x 3/4 ..................... 1

34 3231-7 Bolt, Carriage 3/8-16 x 2 1/4 .................. 1

35 3231-9 Bolt, Carriage 3/8-16 x 2 3/4 .................. 1

36 3234-47 Screw, HH FLG 5/16-18 x 3/4 ................ 4

37 3256-27 Washer, 5/8 SAE ................................... 2

38▲109-9473 Asm, Deck Complete ............................. 1

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

VIncludes all item shown on pages 3 & 4. Does not include struts or strut hardware.

■Includes items 25, 26, & 28.

34” DECK GROUP (cont)

-4-

Item Part No. Description Qty.

1 1-513208 Washer, Spring Disc 5/8.........................2

2 1-633447 Chain, Deck Lift...................................... 4

3 1-807268 Key, Machine 1/4 x 3/16 x 1 ................... 2

4 103-1026 Screw, HH 5/8-11 x 1 Gr 8 ..................... 2

5+103-1330 Guard, Bearing Top................................2

6 103-1898 Screw, HH 7/16-20 x 1-5/8 Sp................8

7 103-2535 Spacer, Guard Bottom ...........................2

8+103-2788 Spindle...................................................2

9 103-2802 Washer, Spring Disc 3/4.........................2

10 109-3522 Asm, Cutter Housing Complete .............. 2

11 103-9366 Belt, Blade .............................................1

12 103-9792 Asm, Chain Deck ...................................1

13 103-9817 Asm, Chain Deck ...................................3

Item Part No. Description Qty.

14+103-9953 Sheave, Blade Drive .............................. 2

15 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 2

16 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 12

17 109-2548 Blade, 17.5 Standard ............................. 2

109-2551 Blade, Low lift ........................................ 2

■109-3129 Blade, Mulch.......................................... 2

109-2549 Blade, Solid ........................................... 2

18 109-2610-01 Baffle, Discharge ................................... 1

19 323-7 Screw, HH 3/8-16 x 1 1/4....................... 12

203217-46 Nut, Hex 3/4-16 Heavy........................... 2

21 3230-23 Bolt, Carriage 5/16-18 x 3/4, short neck 2

22 32128-37 Nut, Whizlock 7/16-14............................ 16

23 103-8280 Kit, Cutter Housing................................. 2

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

Anti-scalp kit P/N AS34 is available for this unit.

Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & bearings

and spindles & sheaves and under top bearing guard. DO NOT use a copper or nickel based anti-seize.

QRequires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK343.

+Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on nut.

FRAME GROUP

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Item

Part No.

Description

Qty.

1 32144-70 Screw, HWH 5/16-18 x 3/4 TF................3

2 1-513658 Bumper ..................................................5

3 93-8069 Decal, Hot Surface ................................. 1

4 1-513747 Decal, Battery ........................................ 1

5 3230-16 Bolt, Carriage 5/16-18 x 7/8 ...................4

6 109-3125 Asm, Frame W/Decals ...........................1

7 116-0201-03 Guard, Muffler ........................................1

8 103-9381-01 Plate, Floor ............................................1

9 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 18

10 114-0543 Asm, Rear Guard W/Decal.....................1

11 109-0375 Grip, Brake Lever................................... 1

12 109-2356 Decal, Motion Control............................. 2

13 109-2421-03 Bracket, LH Fuel Tank ........................... 1

14 109-2422-03 Bracket, RH Fuel Tank...........................1

Item

Part No.

Description

Qty.

15 109-2429-03 Bracket, Rear Fuel Tank ........................ 2

16 109-2466 Decal, Phazer........................................ 1

17 109-2467 Decal, Drive Wheel Release .................. 2

18 109-2490 Decal, Danger Slope.............................. 1

19 109-2494 Decal, Console ...................................... 1

20 109-2539 Decal, Relay .......................................... 1

21 109-2605 Stop, Motion Control.............................. 2

22 109-2862 Decal, Rotating Devices......................... 1

23 302-19 Zerk, 1/4-28 Str...................................... 5

24 109-2992 Decal, Pump Belt Routing...................... 1

25 32151-48 E-Ring ................................................... 1

26 3230-23 Bolt, Carriage 5/16-18 x 3/4 ................... 13

27 3234-7 Screw, HH FLG 5/16-18 x 5/8 ................ 3

Exmark black touch up spray paint – gloss black.

FRAME GROUP (cont.)

-6-

Item

Part No.

Description

Qty.

1 283-6 Pin, Clevis 5/16 x 1 1/4 ..........................1

2 1-543509 Cone, Bearing Tapered Roller................4

3 1-543511 Seal, Grease.......................................... 2

4 1-543508 Cup, Bearing Tapered Roller ................. 4

5 1-633508 Washer, Spring Disc ..............................6

6 1-633585 Bearing, Cone Tapered Roller................4

7 1-811010 Plug .......................................................2

8 103-0063 Seal, Double Lip..................................... 4

9 103-2768 Guard, Seal............................................ 4

10103-3051 Spacer, Nut............................................ 4

11 103-3157 Axle, Caster ...........................................2

12 103-4882 Cap, Grease ..........................................2

13 103-8618-01 Wld, Caster Fork .................................... 2

14 112-3810 Asm, Wheel And Bearings .....................2

15 103-9932 Link, Deck Control..................................1

16 103-9933 Nut, Shoulder .........................................2

17 103-9934 Bushing..................................................1

18 104-7201 Nut, Nyloc 1/4-20 Flg .............................2

19 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 3

20 104-8301 Nut, Nyloc 3/8-16 Flg .............................1

Item

Part No.

Description

Qty.

21 116-0199 Bar, Height Adjust.................................. 1

22 109-3544 Asm, Height Adjust W/Decal .................. 1

23 109-2416 Spring, Extension................................... 1

24 109-2463 Decal, Deck Height ................................ 1

25 109-2620 Pawl, Height Control .............................. 1

26 109-2628 Cable..................................................... 1

27 109-3323 Asm, Height Pin W/Lanyard ................... 1

28 321-5 Screw, HH 1/4-20 x 7/8.......................... 2

29 323-6 Screw, HH 3/8-16 x 1............................. 2

30 325-20 Screw, HH 1/2-13 x 6............................. 2

31 3230-23 Bolt, Carriage 5/16-18 x 3/4 ................... 2

32 3256-23 Washer, 5/16 SAE ................................. 1

33 1-303334 Washer, Spring Disc 5/16 ...................... 2

34 63-8410 Washer .................................................. 5

35 3289-19 Screw, Flat HD 3/8-16 x 1 3/4 ................ 1

36 1-806003 Hairpin, Cotter ....................................... 1

37 3296-45 Nut, Nyloc 1/2-13 Thin ........................... 2

38 3296-51 Nut, Nyloc 3/4-10................................... 2

39 3274-104 Screw, Button Head 5/16-18 x 1 ............ 1

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut Item #10.

MOTION CONTROL GROUP

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Item

Part No.

Description

Qty.

1 1-543017 Balljoint .................................................. 2

2 3296-4 Nut, Esna 5/16-24 ..................................2

3 1-633181 Plate, Tapped......................................... 2

4 1-633257 Grip, Control Lever................................. 2

5 1-809057 Screw, SH 5/16-18 x 3/4 .......................4

6 65-7410 Switch ....................................................2

7 98-5975 Washer, Spring Disc 3/8.........................4

8 103-9367 Asm, Lever Control (RH) W/Grip ............ 1

9 103-9368 Asm, Lever Control (LH) W/Grip.............1

10 103-9373 Trunnion.................................................2

11 103-9407 Rod, Steering ......................................... 2

12 103-9411 Wld, Steering Control (RH)..................... 1

13 103-9413 Wld, Steering Control (LH) ..................... 1

14 103-9414 Post, Lever Mount .................................. 2

15 103-9928 Bearing ..................................................4

16 104-7201 Nut, Nyloc 1/4-20 Flg .............................4

17 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 4

Item

Part No.

Description

Qty.

18 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 2

19 109-2339 Damper, Motion Control......................... 2

20 109-2423 Shaft, Control Pivot................................ 2

21 109-2428 Bracket, Damper Mount ......................... 2

22 1-633545 Spacer ................................................... 4

23 322-6 Screw, HH 5/16-18 x 1 1/4 ..................... 2

24 323-6 Screw, HH 3/8-16 x 1............................. 4

25 323-9 Screw, HH 3/8-16 x 1 3/4....................... 2

26 3220-2 Nut, Jam 5/16-24 ................................... 6

27 3229-4 Bolt, Carriage 1/4-20 x 1 1/2 .................. 4

28 3234-7 Screw, HH FLG 5/16-18 x 5/8 ................ 4

29 3256-24 Washer, 3/8 SAE ................................... 2

30 32128-20 Nut, Whizlock 5/16-18............................ 4

31 3272-10 Pin, Cotter 1/8 x 3/4 ............................... 2

32 3290-500 Screw, PPH #10-24 x 5/8....................... 4

33 32128-33 Nut, Whizlock 1/4-20.............................. 4

PARK BRAKE GROUP

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Item

Part No.

Description

Qty.

1 3256-3 Washer, 5/16 Std ................................... 2

2 32120-19 E-Ring.................................................... 1

3 103-9408 Bar, Equalizer ........................................1

4 103-9409 Bracket ,Brake Pivot...............................1

5 104-8300 Nut, Nyloc 5/16-18 Flg ...........................2

6 109-5376 Wld, Brake Bellcrank..............................1

7 103-9925 Spring, Brake .........................................1

8 103-9926 Nut, Square............................................1

9 32120-35 E-Ring.................................................... 1

10 114-0548 Wld, Brake Clevis...................................1

Item

Part No.

Description

Qty.

11 109-0223 Link, Over Center................................... 2

12 109-5370 Wld, Brake Link...................................... 1

13 3256-23 Washer, 5/16 SAE ................................. 2

14 109-2861 Spring, Extension................................... 1

15 283-6 Pin, Clevis 5/16 X 1 1/4.......................... 2

16 283-75 Pin, Clevis 5/16 X 3/4............................ 1

17 322-12 Screw, HH 5/16-18 x 2 1/2..................... 2

18 3272-10 Pin, Cotter 1/8 x 3/4 ............................... 3

19 1-633545 Spacer ................................................... 1

SEAT GROUP

-9-

Item

Part No.

Description

Qty.

1 27-0410 Screw, Shoulder 5/16-18 x 1 Sp............. 2

2 63-8410 Washer .................................................. 4

3 82-2190 Switch ....................................................1

4 103-3999 Decal, Exmark Logo............................... 1

5 103-9376 Bumper, Seat......................................... 2

6 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 4

7 109-3128 Asm, Seat W/Decals .............................. 1

8 109-2427-03 Bar, Seat Stop........................................ 1

Item

Part No.

Description

Qty.

9 116-0950 Decal, Service Aid ................................. 1

10 109-2607-03 Bracket, Seat ......................................... 1

11 109-2608 Spacer ................................................... 4

12 108-6163 Kit, Armrest............................................ 1

13 32144-4 Screw, HWH 1/2-20 x 1/2 Taptite........... 2

14 322-10 Screw, HH 5/16-18 x 2........................... 4

15 1-653036 Washer .................................................. 4

Exmark black touch up spray paint – gloss black.

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