Exmark Turf Ranger FMD524 Manual de usuario

FMD524/FMD604

ForSerialNos.

790,000&Higher

PartNo.4500-364Rev.A

Exmarkreservestherighttomakechangesor

addimprovementstoitsproductsatanytime

withoutincurringanyobligationtomakesuch

changestoproductsmanufacturedpreviously.

Exmark,oritsdistributorsanddealers,accept

noresponsibilityforvariationswhichmaybe

evidentintheactualspecicationsofitsproducts

andthestatementsanddescriptionscontained

inthispublication.

IndustrialParkBox808

Beatrice,NE683102

Contactusatwww.Exmark.com.

PrintedintheUSA

AllRightsReserved

Introduction

CONGRATULATIONSonthepurchaseofyour

ExmarkCuttingDeck.Thisproducthasbeen

carefullydesignedandmanufacturedtogiveyou

amaximumamountofdependabilityandyearsof

trouble-freeoperation.

Thismanualcontainsoperating,maintenance,

adjustment,andsafetyinstructionsforyourExmark

mower.

BEFOREOPERATINGYOURMOWER,

CAREFULLYREADTHISMANUALINITS

ENTIRETY.

Byfollowingtheoperating,maintenance,andsafety

instructions,youwillprolongthelifeofyourmower,

maintainitsmaximumefciency,andpromotesafe

operation.

Ifadditionalinformationisneeded,orshouldyou

requiretrainedmechanicservice,contactyour

authorizedExmarkequipmentdealerordistributor.

AllExmarkequipmentdealersanddistributorsare

keptinformedofthelatestmethodsofservicing

andareequippedtoprovidepromptandefcient

serviceintheeldorattheirservicestations.They

carryamplestockofservicepartsorcansecurethem

promptlyforyoufromthefactory.

AllExmarkpartsarethoroughlytestedandinspected

beforeleavingthefactory,however,attentionis

requiredonyourpartifyouaretoobtainthefullest

measureofsatisfactionandperformance.

Wheneveryouneedservice,genuineExmarkparts,

oradditionalinformation,contactanAuthorized

ServiceDealerorExmarkCustomerServiceandhave

themodelandserialnumbersofyourproductready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Contents

Introduction...........................................................3

Safety.....................................................................5

SafetyAlertSymbol.........................................5

SafeOperatingPractices..................................5

SafetyandInstructionalDecals.......................7

Specications.........................................................8

ModelNumbers..............................................8

Systems...........................................................8

Dimensions.....................................................8

TorqueRequirements......................................9

ProductOverview..................................................9

Operation.............................................................10

AdjustingtheCuttingHeight.........................10

AdjustingtheAnti-ScalpRollers.....................11

Maintenance.........................................................12

RecommendedMaintenanceSchedule(s)...........12

PeriodicMaintenance.......................................12

CheckMowerBlades.....................................12

CheckforLooseHardware............................13

CheckConditionOfBelts..............................13

LubricateGreaseFittings...............................13

LubricateCasterWheelHubs........................14

ThreadLockingAdhesives.............................14

MobilHTSGrease(OrFood-Grade

Anti-seize).................................................15

Copper-BasedAnti-seize..............................15

Adjustments.....................................................15

DeckLeveling...............................................15

DeckBeltTension.........................................15

BladeDriveBeltTension..............................15

Cleaning...........................................................16

CleanGrassBuild-UpUnderDeck................16

Troubleshooting...................................................17

Safety

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure2)isusedbothin

thismanualandonthemachinetoidentifyimportant

safetymessageswhichmustbefollowedtoavoid

accidents

Thissymbolmeans:ATTENTION!BECOME

ALERT!YOURSAFETYISINVOLVED!

Figure2

1.Safetyalertsymbol

Thesafetyalertsymbolappearsaboveinformation

whichalertsyoutounsafeactionsorsituations

andwillbefollowedbythewordDANGER,

WARNING,orCAUTION.

DANGER:Whitelettering/Redbackground.

Indicatesanimminentlyhazardoussituationwhich,if

notavoided,Willresultindeathorseriousinjury.

WARNING:Blacklettering/Orangebackground.

Indicatesapotentiallyhazardoussituationwhich,if

notavoided,Couldresultindeathorseriousinjury.

CAUTION:Blacklettering/Yellowbackground.

Indicatesapotentiallyhazardoussituationwhich,if

notavoided,Mayresultinminorormoderateinjury.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizes

generalinformationworthyofspecialattention.

SafeOperatingPractices

Training

•ReadthetractorandcuttingdeckOperator’s

Manualsandothertrainingmaterial.Ifthe

operator(s)ormechanic(s)cannotreadEnglish

itistheowner’sresponsibilitytoexplainthis

materialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperate

orservicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor

herself,otherpeopleorproperty.

Preparation

•OnlyuseonmachinesapprovedbyExmark.

•Wearappropriateclothingincludingsafetyglasses,

substantialfootwear,longtrousers,andhearing

protection.DoNotoperatewhenbarefootor

whenwearingopensandals.

CAUTION

Thismachineproducessoundlevelsin

excessof85dBAattheoperator’searand

cancausehearinglossthroughextended

periodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires,

bones,andotherforeignobjectswhichcanbe

thrownbythemachineandmaycausepersonal

injurytotheoperatororbystanders.

Operation

•Operateonlyindaylightorgoodarticiallight,

keepingawayfromholesandhiddenhazards.

•Neverraisedeckwithbladesrunning.

•Nevermowwiththedischargedeectorraised,

removedoralteredunlessthereisagrass

collectionsystemormulchkitinplaceand

workingproperly.

•Stopengine,waitforallmovingpartstostop,

removekeyandengageparkingbrake:

–Beforechecking,cleaningorworkingonthe

mower.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemowerfor

damageandmakerepairsbeforerestarting

andoperatingthemower).

–Beforeclearingblockages.

Safety

–Wheneveryouleavethemower.

WARNING

Hands,feet,hair,clothing,oraccessoriescan

becomeentangledinrotatingparts.Contact

withtherotatingpartscancausetraumatic

amputationorseverelacerations.

•DoNotoperatethemachinewithout

guards,shields,andsafetydevicesin

placeandworkingproperly.

•Keephands,feet,hair,jewelry,orclothing

awayfromrotatingparts.

•Stoptheblades,slowdown,andusecautionwhen

crossingsurfacesotherthangrassandwhen

transportingthemowertoandfromtheareato

bemowed.

•Beawareofthemowerdischargepathanddirect

dischargeawayfromothers.

MaintenanceandStorage

•Disengagedrives,lowerimplement,setparking

brake,stopengineandremovekeyordisconnect

sparkplugwire.Waitforallmovementtostop

beforeadjusting,cleaningorrepairing.

•Usecarewhencheckingblades.Wraptheblade(s)

orweargloves,andusecautionwhenservicing

them.Onlyreplacedamagedblades.Never

straightenorweldthem.

•Keepallguards,shieldsandallsafetydevicesin

placeandinsafeworkingcondition.

•Checkallboltsfrequentlytomaintainproper

tightness.

•Frequentlycheckforwornordeteriorating

componentsthatcouldcreateahazard.

•Allreplacementpartsmustbethesameas

orequivalenttothepartssuppliedasoriginal

equipment.

Safety

SafetyandInstructionalDecals

•Keepallsafetysignslegible.Removeallgrease,

dirtanddebrisfromsafetysignsandinstructional

labels.

•Replaceallworn,damaged,ormissingsafety

signs.

•Whenreplacementcomponentsareinstalled,be

surethatcurrentsafetysignsareafxedtothe

replacedcomponents.

•Ifanattachmentoraccessoryhasbeeninstalled,

makesurecurrentsafetysignsarevisible.

•Newsafetysignsmaybeobtainedfrom

yourauthorizedExmarkequipmentdealeror

distributororfromExmarkMfg.Co.Inc.

•Safetysignsmaybeafxedbypeelingoffthe

backingtoexposetheadhesivesurface.Apply

onlytoaclean,drysurface.Smoothtoremove

anyairbubbles.

•Familiarizeyourselfwiththefollowingsafetysigns

andinstructionlabels.Theyarecriticaltothesafe

operationofyourExmarkcommercialmower.

1-303508

1-403005

1-553049

103-2239

109-3148

98-5954

Specications

ModelNumbers

SerialNos:790,000andHigher

FMD524;FMD604

Systems

Tires&Wheels

FrontCaster

Semi-Pneumatic

Quantity2

TreadSizeSmooth

Ply11x4.00-5

Rating

Pressure

CuttingDeck

•ModelNumbers:

–FMD524

–FMD604

•CuttingWidth:

–52inch(132.1cm)

–60inch(152.4cm)

•Discharge:Side

•BladeSize:(3ea.)

–52inchDeck:18.00inches(45.7cm)

–60inchDeck:20.50inches(52.1cm)

•BladeSpindles:Solidsteelspindleswith13/4

inch(4.45cm)I.D.bearings.

•DeckDrive:

–Electricclutchmountedonengineshaft.

–Bladesdrivenbytwobelts(w/self-tensioning

idlers).

•Deck:

Fulloatingdeckisattachedtoout-frontsupport

frame,removableforservice.Sixanti-scalprollers

providemaximumturfprotection.Deckdesign

allowsforbagging,mulchingorsidedischarge.

•DeckDepth:

–52inchDeck:5.5inches(14.0cm)

–60inchDeck:5.5inches(14.0cm)

•CuttingHeightAdjustment:

Adjustsfrom11/2inches(3.8cm)to41/2

inches(11.4cm)in1/2inch(1.3cm)increments.

•MulchingKit:Optional

•Bagger:Optional

Dimensions

OverallWidth:

52inchDeck60inchDeck

DeectorUp53.4inches

(135.6cm)

61.4inches

(156.0cm)

DeectorDown64.2inches

(163.1cm)

72.2inches

(183.4cm)

OverallLength:

52inchDeck60inchDeck

46.1inches(117.1cm)46.1inches(117.1cm)

OverallHeight:

52inchDeck60inchDeck

15.2inches(38.6cm)15.2inches(38.6cm)

CurbWeight:

52inchDeck60inchDeck

370lb(168kg)416lb(189kg)

ProductOverview

TorqueRequirements

BoltLocationTorque

CutterHousingSpindle

Nut

140–145ft-lb(190–197

N-m)

BladeMountingBolt

(lubricatewithanti-seize)

55-60ft-lb(75-81N-m)

EngineDeck/Mower

DeckSupportMount

Bolts

30-35ft-lb(41-47N-m)

Anti-ScalpRollerNyloc

NutSeeFigure7

30-35ft-lb(41-47N-m)

Anti-ScalpRollerWhizlock

NutSeeFigure7

30-35ft-lb(41-47N-m)

ProductOverview

Figure3

1.Cutheightadjustment3.Casterwheel

2.Anti-scalproller

Operation

AdjustingtheCuttingHeight

WARNING

Whenthetwofrontsupportrodhairpinsare

removedfromthemowerdeck,theweightof

thetractorsectionmaycausethefrontframe

oftheunittorisesuddenly.Iftheunitrises

suddenly,injurymayoccur.

Securelyholddownthefrontoftheunitwhen

thefrontsupportrodhairpinsareremoved.

Thecuttingheightofthemowerdeckisadjusted

from11/2to41/2inches(3.81cmto11.4cm)in

1/2inchincrements.

1.Stopthemachineandmovethedriveleverstothe

neutrallockedposition.

2.DisengagethePTO.

3.Engagetheparkbrake.

4.Stoptheengine,removethekeyandwaitforall

movingpartstostop.

5.Installhairpinclipsintheholesforthedesired

cuttingheight.SeeFigure4.

Important:Tomaintaincorrectcutting

heightandrake,checkthefollowingfor

properadjustment.

A.Thefrontandrearhairpinsareinthesame

holeswiththeproperspacersunderthehair

pins.SeeFigure4.

Figure4

1.Decksupportpin2.CuttingHeight

B.ThetirepressuresaresetasdirectedinCheck

TirePressuresintheMaintenancesection.

C.Thelengthofthereardecksupportlink

assembliesaverage6.89inches(approximately

67/8inches)(175.01mm)fromthecenterof

theballjointtothecenterofthefarthesthole.

SeeFigure5.

Note:Allfourpinsmustequallysupportthe

weightofthedeck.Adjustmentinthelength

ofthereardecksupportassembliesmaybe

necessary.Ifonesideislongerthan6.89

inches(approximately67/8inches)(175.01

mm),thantheoppositesidemustbeshorter

bythesameamount.

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