Everpure MRS-200 Manual de instalación

Cat. No. EV311117

Rev.B 11/6/03

DCO #7060

MODEL MRS-200

Reverse Osmosis Mineral Reduction System

Installation and Start-up Guide

Table of Contents

Topic Page

Introduction……………………………………………………………... 3

System Installation…..…………………………………………………. 4

CartridgeInstallation andActivation…..……………………………… 10

Start-Up and BlendAdjustment…..…….………...…………………… 10

AdjustingtheRecovery…………..……………………………………. 12

Operation………………………………………………………....…….. 14

Maintenance……………………………………………………………. 14

Performance Monitoring………………………………………………. 16

TDS Measurement……………………………………………………… 16

PerformanceLog………………………………………………………. 17

TroubleshootingGuide………………………………………………… 18

Replacement Parts…………………………………………………….. 19

Introduction

The Everpure MRS-200 System is apre-engineered, pre-assembled reverse osmosis system

designed to provide highpuritywater formanyapplications, such as premium espresso, coffee

and blended beverages, to name afew.It combines anumber ofwater treatmenttechnologies

into one easyto install package. The system provides superior protection against taste and odor

causingcontaminants while removingdirt, particulates and dissolvedsolids that can foul or

scale equipment.

Please read this manual prior to installingandoperatingthe system.

Initial Outlet Water Production

200 gal per day(52Liters per day) @ 60psig(340 kPa), 77oF(25oC)

Water production depends on supplywater pressure andtemperature.

TABLE 1 - Influent WaterCharacteristics

Pressure160-100 psig (414-690 kPa)

Temperature 33-100°F (1-38°C)

Total Dissolved Solids (TDS)20-2500 PPM (0-2500 mg/L)

pH 5-10

Chlorine30 PPM (0mg/L)

Chloramine 0-3 PPM (0-3 mg/L)

Turbidity 0-10 NTU

Iron 0-1 PPM (0-1 mg/L)

1. For units with inlet pressure lower than 50 psig aboosterpump is recommended.

2. Where TDS exceeds 600PPM (600 mg/L) andthe pressureless than 60 psig, abooster pumpis recommended.

3. The reverse osmosis membrane filter used in this system will be damaged by chlorine. An activated carbon filter has

been provided with thissystemto protect the reverseosmosismembrane fromchlorine attack. Influent chlorine

should not exceed 3 mg/L.

TheMRS-200 System consists of seven major components:

1. Gallon/Calendar monitor.

2. 5-Micron Pre-filter.

3. Granular Activated Carbon Taste& Odor (TO) cartridge.

4. Reverse Osmosis (RO) membrane cartridge.

5. Filtered Water Blend Valve.

6. 15-gallon atmosphericStorage Tank.

7. Constant pressure product water Re-pressurization Pump.

The MRS-200 containsall the necessarypiping,valves and fittings pre-assembled onto afloor-

standingrack.Lengthsof¼” and 3/8” tubingare provided for connectingto the

wastewater/drainand sample/flushinglines.

The 5-micron pre-filter removes suspended particles, which can lead topre-mature plugging of

the TO and/orRO membrane cartridge(s). The TO cartridge removes most oxidizers, but mainly

reduces chlorine, preventing damagetotheRO cartridge. The ROcartridgecontains asemi-

permeable reverse osmosis membrane.Here, most dissolved impurities are separated fromthe

water and flushed downthe drain. The water thatis ableto pass throughthe membrane,which

is verylowin dissolvedimpurities,enters the storagetank.This is referred to as RO water or

product water. In certain applications, some filtered water is mixed(viathe filtered water blend

valve) with theproduct water toattain a specific level oftotal dissolved solids (TDS).

The storagetankstores water that has been produced byboth the RO System and the filtered

water blend valve. It provides awater supplybuffer enablingthesystem to provide reasonable

volumes ofproduct water during highdemand periods.

The product water re-pressurization pump develops and maintains the pressure required for

deliveringthe water from thestorage tank totheconnected equipment.

Aunique cartridgemonitor/alarm module has been included. This device can be set to provide

simultaneous water throughputand operatingtime indications over easilyselectable ranges.

This monitor helpsin determining cartridgechange-out schedules.

Pre-Installation Checklist

1. ____ Can the unit be mountedwithin areasonable distance ofthe water supplyand

drain facilities?

2. ____ Are two115 VAC GFIC protected receptacles available for connectingthe 115

VAC/24 VAC transformer andproduct water re-pressurization pump?

3. ____ Is there adequate clearance and support to install the unit and permit access for

maintenance? Thesystem will weighapproximately175 pounds when the

storagetank is full.

4. ____ Does theinlet water supplymeet the requirements listed below? 1

 A minimum of 1.0 GPMat 50-100 psi pressure on a consistent basis

 Less than500ppm TotalDissolved Solids

 Less than10GPG of hardness

 pH level between 7.0-9.0

 Turbidityless than1 NTU

1. Incoming water suppliesthat do not meet these requirements mayneed additional pre-treatment prior to the system.

Systemperformance may be affected if requirements are not met, including systemoutput production and cartridge

change-out frequency. Optional inlet booster pumpsare available to increase supply water pressure and system

production.

SystemInstallation

1. Locate the MRS-200 system in an area

that is convenient to the inlet water

supplyand drain facilities, with access

for routingthe product water

tubing/pipingto the equipment. Also

consider ease ofservice when selecting

a location.

2. Refer to Figure 1 for assemblingthe four

legsto the shelf. Insert each legfully

with the twohalfsleeves provided.

Adjust the levelingbolt(s) asrequired

until the shelfis stable and levelin all

directions.

Figure 1

3. Referto Figure 2for aviewofthe complete assembly,with adescription ofmajor

components and connection points.Place themain unit on the shelf, positioning the

cartridgeheads directlyover the cutout area.Insert acable tie intoone ofthe holes in the

baseplate and throughthe wire “slats” in the shelf, makingasecure loop. Do this with all

four corners of thebaseplate.

Figure 2

Wire Tie

Baseplate

to Rack-

Four (4)

Places.

Referto Figure 3for information regardingthe installation ofthe accumulator tankassembly.

Check/adjust the pre-charge to 40 PSI air pressure. Attach the accumulator tankto the rack

with the wire ties provided. Secure the elbowfittingto the pump dischargeconnection by

inserting fullyand slidingthe clip upward until it clicks. Attach theoutlet valveto the clamps as

illustrated.

ATTACH TOBOTTOM SIDEOFRACK

WITHCABLETIES ON2ND RUNG&8THRUNG.

WIRETIES

(HOSESREMOVEDFORCLARITY)

(COMPONENTSREMOVEDFORCLARITY)

SNAP VALVE INTO

CLAMPS.

2. INSERTELBOWFULLY.

3. SLIDELOCKINGCLIP

UPTOSECURE.

1. SLIDELOCKINGCLIP

DOWN.

Figure 3

4. Watersupplies with adynamic operatingpressure of50 PSI orless require the useofthe

booster pump to increase production. Watersupplies with adynamic operatingpressure

greater than 50 PSI generallydo not require the addition ofabooster pump, unless certain

site specific conditions prevent the system fromattainingthe rated production output without

it. Thebooster pumpincreases theincoming pressure byapproximately45 PSI.

Do not install the inlet booster pump on water supplies with adynamic pressure in

excess of 75 PSI.

Do not connectthe MRS-200 system afteranywater filtrationsystem, unless

specificallyprovided for use withtheMRS-200.

Ifaboosterpump is required, refer to Figure 4. Assemble amale elbowfittingto thepump

inlet and amale connector fitting to the pump outlet. Attach the pump to the mountingplate

with the hardware provided. Attach the pump with mountingplate tothebackplate with the

hardware provided. The flowarrowson the pump head should be pointingup to prevent air

entrapment. Attachalength of tubing from the pump outlet totheinlet shut-off valve.

BOOSTER

PUMP

#10 NUT (8)

1/2ØX 1"

SPACER (4)

#10 X 1-1/2" SCREW (8)

#10WASHER (16)

MOUNTINGPLATE

Figure 4

5. Referto Figure5for asample general arrangement. Use this asaguideline fordetermining

valve location, tubing/pipe sizes, etc.

Note: This is onlyaguideline and your installation mayinclude fewer or greaternumberof

components than outlined.

6. The cartridgeusagemonitor requires twoAAA batteries. Do not install the batteries until

installationiscompleted and the system isreadyto put into service.

7. Connect the water to betreated to the systeminlet shut-off valveon systems without a

booster pumpor to the booster pumpinlet onmodels with a booster pump.

Figure 5

8. The product water tubing/pipingand associated fittingsconnectingthe ROproductoutlet to

the equipmentbeingserviced should be food grade material that meets NSF Standard 51 or

61 with aminimum pressure ratingof75 PSI. The sizeof the productwater tubing/piping

should be ½” ID minimum. Distancesof100 feet or greaterfrom the RO to the equipment

beingserviced should be ¾” ID minimum. Connect the appropriatesizeand type of

tubing/pipingand associated fittings to the RO product outlet on the MRS-200 system and

routethelines totheequipment being serviced (i.e.; espresso, coffee, etc.).

Note: Theproductwater will react with mostmetal piping,creating acorrosivecondition, in

addition to impartinganobjectionable taste. Plastic pipe or reinforced tubingare generally

verygood choicesfor RO water distribution materials.

9. Locate the RO waste connection. Twowaste flow control assemblies havebeenprovided.

Based on the incoming water quality, select one ofthe following:

a. Systems operating on hard water(>10 grains) – Locate the flowcontrol insert (red

plastic cylinder insmall parts kit). Press this insert into the red ¼” OD tubing(Fig.6).

Attach the endofthe tubingwith the flowcontrolinsert intothe 3/8” stemx¼” OD tube

reducing fittinginstalled in the ROwaste connection (Fig. 8). Route the other end ofthe

tubing to adrain nearby, securing it permanently. Allowan air gap at thedrain, following

anyapplicable local codes.

b. Systems operating on soft water (<10grains) – Locatethe capillarytubingassembly

in the small parts kit. Insert the capillarytubingassemblyinto the red ¼” OD tubing(Fig.

7). Do not shorten the capillarytubing at this time. Attach the end ofthe tubingwith

the capillary tubingassemblyend fittinginto the 3/8” stemx¼” OD tube reducingfitting

installed in the RO waste connection (Fig. 8). Route theother endof thetubingto a drain

nearby,securingit temporarily.Allowan air gapat the drain, followinganyapplicable

local codes. During start-up, referto the section titled “AdjustingtheRecovery”for

instructions.

Booster pump

location shown is

for reference only.

See Figure 4 for

actual location.

INLET SUPPLY VALVE

BOOSTER

PUMP

INLET

3/8" OD TUBE CONNECTION

DRAIN

(OPTIONAL)

1/2" NPT FEMALE THREADED

TO EQUIPMENT

PRODUCT WATER

CONNECTION

OUTLET

BY-PASS VALVE

10. Attach short length’s of¼” and 3/8” OD tubingto the TO flush valveandproduct water 3-

waysample valve connection locatednear the TO flush valve.

11. Refertofigure 9.Locatethe 10-foot power cord attached to the control enclosure. Connect

the forkconnectors on this cord to the terminals on the 24 VAC transformer. Systems not

utilizingthe booster pump require no additional wiring.Systems utilizingthe booster pump

require theaddition oftheY-connectorincluded in the small partskit to enable connecting

the electrical connection on thebooster pumptothe control enclosurecircuit.

Do not connect the transformer to the 115-Volt receptacle at this time.

Figure 9

Figure 7

Figure 8

INLET WATERSUPPLY

50 PSIGMAX.

TO 120VAC OUTLET

SOLENOID

VALVE 1

4 3

TO 120VAC OUTLET

SOLENOID

VALVE

(COVER REMOVED)

CONTROL ENCLOSURE

(COVER REMOVED)

CONTROL ENCLOSURE

TRANSFORMER

LEVEL

SWITCH

LEVEL

SWITCH

TRANSFORMER

BOOSTER PUMP

Y-HARNESS

(SHIPPED LOOSE)

ELECTRICALINTERCONNECTING DIAGRAM

WITHOUT

BOOSTER PUMP

WITH

BOOSTER PUMP

Figure 6

Transformer shown (75

VA capacity) is for

reference only.

Some models include a

50 VA capacity

receptaclemounted

version. In those

applications, connect

the forked terminals to

the two screwterminals

as required.

Either transformer can

be used inthis

application.

Transformer shown (75

VA capacity) is typical

for systems with a

booster pump.

50 VA capacity

receptaclemounted

version is not suitable

for this application.

Cartridge Installation and Activation

1. Removethe outer shrink-wrap and protectiveclosure fromthe pre-filter, TO and RO

cartridges.

2. Removethe sump fromthe pre-filter housing. Install the pre-filter into the sump. Locate the

O-ringin the small partspack. Lightlylubricate this O-ringwith afood grade lubricant and

install it into the groovein the sump. Re-install the sump with pre-filter and O-ringinto the

pre-filter head.

3. Open the TO flush valve. Install the TO cartridgeinto theTO head (right hand), following the

instructions on the cartridge.Position abucketor other container under the TO flush valve.

Slowlyopen the inlet shut-off valve. Carbon fines and air will be flushed out ofthe TO flush

valveduringthis time. Flush until water runs clear (3-5 minutes typically). Close the inlet

shut-off valve and theTO flush valve.

4. Install theRO cartridgeinto theRO head(left hand). Rotate the handle onthe product water

3-waysample valveso it is pointingtowards thedrain connection (frontofunit). Close the

filtered water blend valve.

5. Slowlyopen the inlet shut-off valve. Position abucketorother container under theproduct

water 3-waysample valve drain connection. Slowlyopen the inlet shut-off valve. Plug the 24

VAC transformer intoa115-Volt receptacle. Waterwill begin to flowout of the RO discharge

tubing and product water 3-waysample valve drain connection.

WARNING: Do not use this productwater! It maycontain apreservativesolution fromthe

RO cartridgeand should not beconsumed!

6. Ifyou are utilizingthe capillary tubingassembly, referto the section titled “Adjustingthe

Recovery” for instructions. Returntothissectionwhen complete.

7. Allowthe system to flushforat least 1hour or until 1gallon ofproductwater has been

produced. Close the inlet shut-off valve.

Start-Up and Blend Adjustment

1. Whenflushingis complete, the storagetankrequires fillingwith chlorinated water, time for

effectivedisinfection, andthen completedraining. The steps for this are outlined below.

Prepare for drainingthe storagetank bydoing one of thefollowing:

a) Remove the drain plugon the storage tankand temporarilyinstall a nipple, valve and

hose or tubing todrain.

b) Disconnect thetubing/pipingconnected to oneofthesystems beingserviced bythe

RO. Divert thetubing/pipingto drain asrequired.

2. Rotate the handle on theproduct water 3-waysample valveso it is pointingtowards the

storagetankconnection (rear ofunit). The systemwill nowbegin to fill the storagetankwith

product water. Removethe storagetankaccess cover. Pour 2ouncesof5.25% bleach into

the storagetank.Open the filtered water blend valvefullyand allowthe storagetankto fill

until the level switch stops the flowofwater. Close the filtered water blend valve. Disconnect

the 24VAC transformerfromthe 115-Volt receptacle. Manuallyadd additional water to the

storagetankuntil completelyfull. Reinstall thestoragetankaccesscover. Allowthe

chlorinated water to remain in the storagetankfor 10 minutes to disinfectthe storagetank

effectively. Close thefiltered water blendvalve.

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