ESAB 1500 ahma Manual de usuario

15OO AHIVIA

Positioner

Service manual

ESAB

C€

D07865-1 Valid for positioner PH103655 01

rönsÄxRAN ovr övnnnNssrÄMMELSE

OVERENS STEMMELSEERKLAERING

FORSIKRING OM OVERENSSTEMMELSE

VAATIMUSTENMUKAISUUSVAKUUTUS

DECLARATION OF CONF'ORMITY

KoNFoRnnrrÄr s nRrr,ÄnuN c

OVEREENSKOMSTIGHEID SVERKLARING

DICHIARAZIONE DI CONFORMITA ALLE NORME CE

GARANTIA DE CONCORDANCIA DA EC

DECLARACION COMUNITARIA DE CONCORDANCIA

cERTTFICAT DE coNronvrrrÉ

Tillverka re

P¡'od usent

Ploducent

Valmistaja

NIa n ufa ctuler

Hersteller

De Fabrikant

ll Produttore

Fa brica nte

Fablicanfe.

Le fabricant

PEMAMEK OY

FIN.322OO LOIMAA

FINLAND

Försäkrar att maskin

Garanterer ât maskin

tr'orsikrer at maskin.

Vakuuttaa, että laite

.A.ssure that the machine

Versichert, dass die lVlaschine

Velldaalt dat machine

Garan tisce

Garante que a maquina

Declara que la maquina

Declara que la machine

Typ

Type

Tyyppi

T)'pe

Typ

Type

Tipo

Type

15OO AHMA

Positioner

Serienr

Serie n r.

Serienr.

Sarja nro

Serial No

Serienn ummer

Serienummer

Numero di serie

No. de serie.

No de serie

No. de serie

A 1213407

Ar tillverkad iöverensstämmelse med standard EN60204-f enligt direktiver 98137lF"C,20041I08/nC och 2006/95/EC

Er produsert i overensstemmelse med standard 8N60204-1 ifølge bettingelserne i direktiv 981371F,C,2004i108/EC og

2006t95tÐC

Er fremstillet ihenhold til standard 8N60204-1 ioverensstemmelse med bestemmesene idirektiv 9813718C,2006/108/EC og

2006t9stEC

On valmistettu standardia 60204-l noudattaen direktiivien 98137lF,C,2004ll08lüC ja2006l95lEC mukaisesti

Is manufactured in conformity with the standard 8N60204-1 and the directives 98137lF,C,200411081Ì,C and2006/95lr,;C

In Ubereinstimmung m¡t der norm EN60204-1 und den Bedingungen der Richtlinien98137lF;C,2004ll08ß,C und 2006/95/EC

Gefabriceerd is overeenkomstig met norm 8N60204-l volgens richtlijn g8l37lEC,2004ll08lüC en 2006l9SlEC

E costruita in conformita alle norme EN60204-1, e le direttive 98137lEC,2004ll08tÛC e2006l95lEC

Foi fabricada em conformidade com 8N60204-1, a directiva 98137IFJC,2004ll08lF;c e2006l95lEC

Ha sida fabricada conforme 8N60204-1, a la directiva 98131lEC,2004ll08lEC y 2006/958C

Est fabriquee conformement aux normes de Qualité 8N60204-l conformément aux directives 98/37lEC, 2004/108/EC et

2006t95t8C

Loimaa 19.02.2009

PEMAMEK OY

P.0. Box 50

Lomminkotu 47

FIN-32201 Loimoo

Valid since 17.12.2007

Phone:+358 2160771

Fox: +358 2162866D

www.pemomek.com

Pekka Heikonen

Managing Director

INDEX OF THE SERVICE MANUAL

I SERVICE AND MAINTENANCE

1.1 Senvlce-, oHEcKING-AND cLEANING PRocEDURES

1.2 LuenlcnloN tNSTRUcIoNS

1.2.1 Table for lubricant selection

2 RC-3I, INVERTER AND DRIVE PLC

2.1 Geruennl

2.2 ResernND ERRoRS

3 PEH- CONTROL

4 PART LISTS

4.1 ELEcTRIoAL DIAGRAMS

4.2 MecHnNIcAL DRAWINGS

4.3 Hyonnultc DIAcRAMS

FILE: D07865-'l AUTHOR: MSa 13.08.03 PRTNTED: LAr 13.8.2008

I SERVICE AND MAINTENANCE

1.1 Service-, checking- and cleaning procedures

Check every day:

. General condition of machine

. Function of the motors

o Suitability of the working area

. Abnormalvibration and noise

. Excessive heating

' Cover and safety equipment must be in their places and in the proper condition

Check regularly:

. Table plate must be kept clean

. Electrical boxes must be kept clean

. Tightness of fastening bolts

. Amount of hydraulic oil

o Condition of rotation machinery

. Condition of cables

SERVICE OF ELECTRICAL DEVICES

GENERAL

Only a trained electrician is authorized to service electrical devices according to service instructions and

working safety instructions.

Turn off the supply at the main switch before starting the service work and before removal of machine's

protecting cover. Feeding fuses must also be relieved.

The manufacturer's instructions for servicing electric motors must be followed.

The released thermal relays and blown fuses are signals of disturbances, overloading or heavier moving

than normally.

Before restarting the machine or changing any parts must be cleared the reason for the fault. Unless this is

the case, repeated disturbances can cause more serious faults in covered structures e.g. in feed motor.

NOTE! Faults caused by non-pertinent use or service are not included in our guarantee termsl

FILE: D07865-1 AUTHOR: MSa 13 OB 03 PR|NTED: LAr i3 8 2008

SERVICE PROCEDURES

Checking

area Checking point Description Daily Every

month Every

SIX

month

Functions

Working area Working area must

be suitable for work XVisualchecking

Abnormal vibration,

noise and heating XVisualchecking

(make immediately all

the needed repairs)

General

Whole machine

Generalcondition of

machine XVisualchecking

Fastening bolts Fastening bolts

have to be tiqht XTight all fastening bolts

Table plate Table plate must be

clean

Bolts have to be

tiqht

Cleaning

Check tightness

Cover and

safety

equipment

Must be in their

places and in proper

condition

XVisuaf checking

(make immediately all

the needed repairs /

chanqes)

Gearing has to be

greased and clean XTake off the table plate.

Clean, grease and

check the condition of

machinery

Mechanical

Rotation

machinery

Checking of the

gear oil XAdd oíl or change it

according to lubrication

instructions

FILE: D07865-1 AUTHOR: MSa 13.08.03 PRINTED: LAr 13.8.200B

SPARE PART LIST Page I

06.04.200s

www.pemamek.com

Item L00250,3

Creator Mikko Salonen

Created 01.07 .2004

Description POSITIONER

Partno Description IItem Rev Description 2Qtv

I LOV/ER FRAME L00231 4 PEMA I5OO

2 ARM L00249 1 PEMA I5OO

3 HYDRAULIC CYLINDER lf00642 1 HD 22O5PP A2

4 BOX 602864 0 AE 1045.600

5 HYDRAULICAGGREGATE 301079 0 llvl2.426.0l.CT.l4.SEI/NFOl/180-2xNO3-2xE0t I

6 ROTATIONMECHANISM r,00320 4 PEMA I5OO AHMA

7 TABLEPLATE L00720 I D:700

8 SHAFT LOO277 O PEMA I5OO AHMA

9 FASTENING PLATE L00281 2 PEMA I5OO AHMA

IO COVERING PLÂTE L00340 2

I I COVERING PLATE L0026s 3 PEMA I5OO AHMA

I2 COVERING PT,ATE L00264 I PEMA I5OO AHMA

13 EARTH TERMTNAI, 10166s 0 95 mm2. 160.360.882

14 SLIDING BEARING FLANGE) 102018 0 D5Ol55x25 4

15 TAP LOOs22 O PEMA I5OO A}IMA 2

16 TAP r.00269 r PEMA 15OO AHMA 2

17 AILENSCREW 102360 0 ISO 7380 10.9 Ml2 SINK. 4

ß I.OCKING DEVICE t01368 0 DIN 471 .50 x 22

19 LOCKING DEVICE 101366 0 DIN 47145x1.75 6

20 ALLEN SCREW 00054 0 DIN 912 8.8 Ml6 8

2I HYDRAT'LTC DIAGRAM M0064r O PEMA I5OO AHMA

22 S^|OP SCREW 00065 0 DIN9l3 MtOXl4 8.8 2

23 STOP SCREW 00064 0 DIN9l3 M8Xl4 8.8 2

24 T-SLOTTEDNUT 103076 0 M6 8x13 4

25 PROTECTIVEHOSE 600449 0 D:50 mm 150050

26 WELDTNG CURRENT CABLE 601001 0 H0IN2-D 70mm2 2

0olô

01.07.04

wgt.

MSA

1:5

-*100250-D-3

<-@

Molêdol, dm.ft -þnr, quoft

Wê¡eht ks

ó40.5

Drwhg No/Codc

Â$ehbvdtwhg No.

TìlL ol pol or dlcmbly drfthg

fbm

Tlù d@Dânl i¡ confuanlol ond cø

n.ilh.r bâ copicd nor commhhot.d to

ony lhldprßon w[houl ourwdl¿n cônr.n

Pemgl

wr.pemomekcom

orñnby

Dolå

Allerolion

* POSITIONER

PEMA I5OO AHMA OEAl code

SPARE PART LIST

Item L00320,4

Creator Mikko Salonen

Created 30.06.2004

Description ROTATION MECHANISM

Page I

06.04.200s

www.pemamek.com

Partno Description 1Item Rev Description 2Qtv

1 TILTINGFRAME

2 BN,L BEARING TT]RNING RING 10s670 0 r.486.16.00.D2-S

3 DRIVING SHAFT L00s52 2 PEMA I5OO

4 WORMGEAR 107s45 0 RMI-85-F2-I

5 AC.MOTOR 100804 0 K2lR 80G6 0,55/t 4

6 SLOTBALLBEARING 101139 0 6207-2RS

7 LOCKINGDEVICE tot362 0 DIN 47135 x 1.5 2

8 FLAT WASHER LOt446 0 D:50/10.5x4

9 HEXSCREW 00029 0 DIN 933 8.8 Mlo

IO ISOLATION SLEEVE L01838 O PEMAPÖYDÄT 2

1I EARTH SPRING 102048 0 2,5x32x51,5 mm SS2387 3.5 N/mm 2

12 EARTH COPPF,R M00593 0 350A 2

13 HEX 00032 0 DrN 933 8.8 Ml2 4

14 HEXSCREW 00032 0 DIN 933 8.8 Ml2 l5

15 WEDGE STEEL I 00330 0 E335 l0x8

Mdrk Allerolion Dole Drown by

llem lif le of porl or ossembly drowing Drowing No/Code Moleriol, dimensions, quolily !Teighl Pcs

Drown Dole

Thl¡ documenl is confidenlql ond con

neilher be copled nor communicoled lo

ony lhhd penôn wilhoul our willen consenl

Assembvdrowing No Weishl ks

147 .4 l:5

Sco e

MSA 30.0ó.04

Drowing No/

'"*100320-D-4

www.pemomek.com

flbrnlroN MECHANtsM

PEMA ISOO AHMA OEM code

SPARE PART LIST Page I

06.04.2005

www.pemamek.com

Item M00641,0

Creator Markku Poso

Created 25.01.2000

Description HYDRAULICSCHEMA

Partno Description IItem Qty

Rev Description 2

OOI HOSE SET 301190 0 D12 - 3/8" 600 R2T - D12 90

OO2 HOSE SET 301191 0 Dl2 - 3/8" 500 R2T - D12

OO3 HOSE SET 301593 0 Dt2 90 - 3/8" 1000 R2T - Dl2 90 - 0

OO4 HOSESET 301108 0 Dl2 90" - 3/8" 800 R2T -Dt2 90" - 270

OO5 BANJO 300071 0 sEL-l2R(3/8) 3

oo6 ANGLE 300224 O SUEL-I2 2

OO7 BASECOUPLING 300168 0 BL-12R3/8

OO8 REACTOR M03893 0 D:1.2 4

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