Endress+Hauser Liquistation CSF48 Manual de usuario

BA443C/07/EN/14.11

71129544

Valid as of:

Software version 01.02.00

Operating Instructions

Liquistation CSF48

Automatic sampler for liquid media

Commissioning

Overview of documentation

The Operating Instructions are split into several parts:

Commissioning (BA443C)

• All steps that you have to carry out once only during initial commissioning

• Descriptions of menus

– Basic settings

– Display/Operation

• Technical data

Operation & configuration (BA464C)

• General settings

– Logbooks

– Sampling

– Extended setup (diagnostics settings, data management)

• Configuration of inputs and optional outputs

– Analog inputs

– Binary inputs/outputs

– Sensor inputs (sensor-specific settings, calibration settings, sensor-related diagnostic settings)

– Current outputs

– Alarm relays

–Relays

• Sampling programs

• Additional functions

– Limit switches

– Cleaning programs

Calibration (BA467C)

• Calibration menus

• Examples

Maintenance & diagnostics (BA463C)

• Maintenance

• Troubleshooting and diagnostics

– Diagnostic menu

– Troubleshooting instructions (troubleshooting and fault elimination)

– Process-related errors

• Accessories and spare parts

Operating Instructions BA443C, BA463C, BA464C and BA467C can be found in all the available

languages on the CD-ROM enclosed.

Endress+Hauser

Table of contents

1 Safety instructions . . . . . . . . . . 4

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Installation, commissioning and operation . 4

1.3 Operational safety . . . . . . . . . . . . . . . . . . . 4

1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.5 Notes on safety conventions and icons . . . . 5

2 Identification . . . . . . . . . . . . . . 6

2.1 Device designation . . . . . . . . . . . . . . . . . . . 6

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . 7

2.3 Certificates and approvals . . . . . . . . . . . . . . 7

3 Device description . . . . . . . . . . 8

4 Installation . . . . . . . . . . . . . . . . 9

4.1 Incoming acceptance, transport, storage . . . 9

4.2 Installation conditions . . . . . . . . . . . . . . . 10

4.3 Erecting the sampler . . . . . . . . . . . . . . . . 14

4.4 Sampling with a flow assembly . . . . . . . . . 17

4.5 Post-installation check . . . . . . . . . . . . . . . 18

5 Wiring . . . . . . . . . . . . . . . . . . 19

5.1 Quick wiring guide . . . . . . . . . . . . . . . . . 19

5.2 Terminal assignment for input/output

signals . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.3 Optional sensor inputs, current outputs and

relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.4 Sampler controller . . . . . . . . . . . . . . . . . . 29

5.5 Post-connection check . . . . . . . . . . . . . . . 32

6 Operation . . . . . . . . . . . . . . . . 33

6.1 Display and operating elements . . . . . . . . 33

6.2 Operation concept . . . . . . . . . . . . . . . . . . 34

6.3 Configuration options . . . . . . . . . . . . . . . . 35

7 Commissioning. . . . . . . . . . . . 37

7.1 Function check . . . . . . . . . . . . . . . . . . . . 37

7.2 Switching on the unit . . . . . . . . . . . . . . . . 37

7.3 Basic setup . . . . . . . . . . . . . . . . . . . . . . . . 39

7.4 Display . . . . . . . . . . . . . . . . . . . . . . . . . . 42

8 Technical data . . . . . . . . . . . . 44

8.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8.2 Temperature inputs . . . . . . . . . . . . . . . . . 44

8.3 Binary input, passive . . . . . . . . . . . . . . . . . 44

8.4 Analog input, passive/active . . . . . . . . . . . 44

8.5 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.6 Current output, active . . . . . . . . . . . . . . . 45

8.7 Relay outputs . . . . . . . . . . . . . . . . . . . . . . 46

8.8 Power supply . . . . . . . . . . . . . . . . . . . . . . 47

8.9 Performance characteristics . . . . . . . . . . . . 48

8.10 Environment . . . . . . . . . . . . . . . . . . . . . . 49

8.11 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

8.12 Mechanical construction . . . . . . . . . . . . . . 50

Index. . . . . . . . . . . . . . . . . . . . 53

Safety instructions

4Endress+Hauser

1 Safety instructions

1.1 Designated use

The Liquistation CSF48 is a stationary sampler for liquid media. The samples are takendiscontinuously

using a vacuum or peristaltic pump, distributed to sampling containers andcooled.

The sampler is designed for use in the following applications:

• Laboratories and Water Conservancy Boards

• Monitoring of liquid media in industrial processes

Any other use than the one described here compromises the safety of persons and the entire measuring

system and is not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

1.2 Installation, commissioning and operation

Please note the following items:

• Installation, commissioning, operation and maintenance of the measuring system must only be

carried out by trained technical personnel.

Trained personnel must be authorized for the specified activities by the system operator.

• Electrical connection must only be carried out by a certified electrician.

• Technical personnel must have read and understood these Operating Instructions and must adhere

to them.

• Before commissioning the entire measuring point, check all the connections. Ensure that electrical

cables and hose connections are not damaged.

• Do not operate damaged products and secure them against unintentional commissioning. Mark the

damaged product as being defective.

• Measuring point faults may only be rectified by authorized and specially trained personnel.

• If faults can not be rectified, the products must be taken out of service and secured against

unintentional commissioning.

• Repairs not described in these Operating Instructions may only be carried out at the manufacturer’s

or by the service organization.

1.3 Operational safety

The product is designed to meet state-of-the-art safety requirements, has been tested and left the factory

in a condition in which it is safe to operate. Relevant regulations and European standards have been

observed.

Connected equipment to the sampler shall be in compliance with the relevant safety standard.

As the user, you are responsible for complying with the following safety conditions:

• Installation instructions

• Local prevailing standards and regulations.

Safety instructions

Endress+Hauser 5

Electromagnetic compatibility

With regard to electromagnetic compatibility, this device has been tested in accordance with the

applicable European standards for industrial applications.

The electromagnetic compatibility indicated only applies to a device that has been connected in

accordance with the instructions in these Operating Instructions.

1.4 Return

If you need to return your instrument, contact your regional Endress+Hauser Sales or Service

Representative to get the local return procedure.

To find your local contact, check our web site at www.endress.com and select your region.

1.5 Notes on safety conventions and icons

1.5.1 Warnings

The structure, signal words and safety colors of the signs comply with the specifications of ANSI Z535.6

("Product safety information in product manuals, instructions and other collateral materials").

Safety message structure Meaning

DANGER

Cause (/consequences)

Consequences if safety

message is not heeded

►Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the situation will result in a fatal or serious injury.

WARNING

Cause (/consequences)

Consequences if safety

message is not heeded

►Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the situation can result in a fatal or serious injury.

CAUTION

Cause (/consequences)

Consequences if safety

message is not heeded

►Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid this situation can result in minor or medium injury.

NOTICE

Cause/situation

Consequences if safety

message is not heeded

►Action/note

This symbol alerts you to situations that can result in damage to

property and equipment.

Identification

6Endress+Hauser

1.5.2 Document symbols

2 Identification

2.1 Device designation

2.1.1 Nameplate

Nameplates can be found:

• On the inside of the upper door

• On the packaging (adhesive label, portrait format)

The nameplate provides you with the following information on your device:

• Order code

• Extended order code

• Serial number

• Device version (software package)

• Input, output values

• Environment

• Activation codes

• Safety notices, warnings

Compare the data on the nameplate with your order.

2.1.2 Serial number and order code

The order code and serial number of your device can be found in the following locations:

• On the nameplate

• On the front page of these Operating Instructions

• In the delivery papers

To find out the version of your device, enter the order code indicated on the nameplate in the

search screen at the following address: www.products.endress.com/order-ident

È ä 1 This symbol indicates a cross reference to a defined page (e.g. p. 1).

È å 2 This symbol indicates a cross reference to a defined figure (e.g. fig. 2).

Additional information, tips

Permitted or recommended

Forbidden or not recommended

Identification

Endress+Hauser 7

2.2 Scope of delivery

The scope of delivery comprises:

• 1 stationary sampler with:

– The ordered bottle configuration

– Optional hardware

• Accessories kit with:

– Connection fitting for suction line with various angles (straight, 90˚), Allen key (for version with

vacuum pump only)

• 1 "Commissioning" Operating Instructions

(In the preferred language if the "Default operating language" order option is selected. Otherwise, the

Brief Operating Instructions are supplied in English.)

•1CD-ROM with Operating Instructions in all the languages available

• Optional accessories

If you have any questions, please contact your supplier or your local sales center.

2.3 Certificates and approvals

Declaration of conformity

The product meets the requirements of the harmonized European standards. It thus complies with the

legal requirements of the EC directives.

The manufacturer confirms successful testing of the product by affixing the 4symbol.

MCERTS

The product has been assessed by Sira Certification Service and complies with "MCERTS Performance

Standards for Water Monitoring Equipment Part 1, Version 2.1 dated November 2009"; Certificate no.:

Sira MC100176/00.

cCSAus

The product meets the requirements of "Class 8721 05, laboratory equipment, electrical;

Class 8721 85, laboratory equipment, electrical, certified to US standards"; Certificate no.: 2318018.

Device description

8Endress+Hauser

3 Device description

A complete sampling unit comprises:

Liquistation CSF48, with the following depending on the version ordered:

• Controller with display, soft keys and navigator

• Vacuum or peristaltic pump for sampling

• Plastic (PE) or glass sample bottles for sample preservation

• Sample compartment temperature control (optional) for safe sample storage

• Suction line with suction strainer

a0011690

Fig. 1: Example of a Liquistation CSF48, version with vacuum pump

Controller

Window (optional)

Dosing compartment door

Suction line connection

Sampling compartment door

Sample bottles, e.g. 2 x 12 PE 1 liter bottles

Bottle trays (depending on the sample

bottles selected)

Distribution plate (depending on the

sample bottles selected)

Distribution arm

Vacuum system, e.g. dosing system with

conductive sample sensor

a0013207

Fig. 2: Example of a Liquistation CSF48, version with peristaltic pump

Controller

Window (optional)

Dosing compartment door

Suction line connection

Sampling compartment door

Sample bottles, e.g. 2 x 12 PE 1 liter bottles

Bottle trays (depending on the sample

bottles selected)

Distribution plate (depending on the

sample bottles selected)

Distribution arm

Peristaltic pump

Installation

Endress+Hauser 9

WARNING

Danger of injury due to rotating parts

►Do not open the cover of the peristaltic pump while the pump is operating.

►Secure the sampler against unintentional start-up whilst you work on the opened hose pump.

4 Installation

4.1 Incoming acceptance, transport, storage

• Make sure the packaging is undamaged!

Inform the supplier about any damage to the packaging.

Keep the damaged packaging until the matter has been settled.

• Make sure the contents are undamaged!

Inform the supplier about damage to the contents. Keep the damaged products until the matter has

been settled.

• Check that the order is complete and agrees with your shipping documents.

• The packaging material used to store or to transport the product must provide shock protection and

humidity protection. The original packaging offers the best protection. Also, keep to the approved

ambient conditions (see "Technical data").

• If you have any questions, please contact your supplier or your local sales center.

NOTICE

The top of the sampler may be damaged or torn by incorrect transportation

►Always use a lifting truck or a fork-lift to transport the sampler. Never lift the sampler by the top.

Installation

10 Endress+Hauser

4.2 Installation conditions

4.2.1 Dimensions

a0013080

Fig. 3: Dimensions of plastic version of Liquistation CSF48 without/with stand

A Suction line connection

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