Emerson Rosemount 5900 Guía rápida

Manual Supplement

00809-0200-5900, Rev AC

November 2019

Rosemount™5900

Instruction for Installation, Configuration, and Operation of

Proof Test Function with Reference Reflector

Manual Supplement

00809-0200-5900, Rev AC

Contents

November 2019

Contents

1Section 1: Introduction

1.1 Section overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.2 Service support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.3 Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2Section 2: Installation

2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2.3 Installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

2.4 Installing the Reference Reflector for Parabolic Antenna . . . . . . . . . . . . . . . . . . . . .7

2.4.1 Reference Reflector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

2.4.2 Tank Geometry - Parabolic Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

2.4.3 Installing the Reference Reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2.5 Installing the Reference Reflector for Array Antenna . . . . . . . . . . . . . . . . . . . . . . .18

2.5.1 Reference Reflector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

2.5.2 Tank Geometry - Array Antenna. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

2.5.3 Installing the Reference Reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

3Section 3: Configuration of Reference Reflector

3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

3.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

3.3 Configuration using TankMaster WinSetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

3.3.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

3.3.2 Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

3.3.3 Configuration procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Manual Supplement

00809-0200-5900, Rev AC

Contents

November 2019

Contents

4Section 4: Operation

4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

4.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

4.3 Proof Test operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

4.3.1 Proof Test status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

4.4 Scheduling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

4.4.1 Pop-up message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

4.5 History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

4.6 Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

4.6.1 Viewing a report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

4.7 Removing a Reference Reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

5Section 5: Service and Troubleshooting

5.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

5.2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

5.3 Tank spectrum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Manual Supplement

00809-0200-5900, Rev AC

Section 1: Introduction

November 2019

Introduction

Section 1 Introduction

The Rosemount 5900 Radar Level Gauge is designed with functionality that lets you proof test

high alarms and verify correct product surface measurement. The Rosemount 5900 allows you

to combine continuous product level monitoring with proof testing at regular intervals. It is

based on a dedicated Reference Reflector that introduces a radar echo at a predefined position

in the tank.

Figure 1-1. The Rosemount 5900 can be equipped with an optional Reference Reflector that allows proof

testing the gauge on a regular basis.

Reference Reflector for

Proof Testing

Reference Reflector for

Proof Testing

ROSEMOUNT 5900 WITH PARABOLIC ANTENNA ROSEMOUNT 5900 WITH ARRAY ANTENNA

Manual Supplement

00809-0200-5900, Rev AC

Section 1: Introduction

November 2019

Introduction

1.1 Section overview

This document is a supplement to the Rosemount 5900S Reference Manual (Document No.

00809-0100-5900).

The sections in this reference manual supplement provide information on installing, operating,

and maintaining the Rosemount 5900 Proof Test System. The sections are organized as follows:

Section 1: Introduction gives a brief introduction to the Rosemount 5900 Proof Test function

and the recommended installation procedure.

Section 2: Installation provides instructions on how to install the Reference Reflector on the

Rosemount 5900 with Parabolic Antenna and Array Antenna.

Section 3: Configuration contains instructions on how to calibrate and configure the

Rosemount 5900 Proof Test function.

Section 4: Operation provides instructions for how to use the proof test function.

Section 5: Service and Troubleshooting provides troubleshooting techniques for the most

common operating problems.

1.2 Service support

For service support contact the nearest Emerson Process Management/Rosemount Tank Gauging

representative. Contact information can be found on the web site www.Emerson.com.

Manual Supplement

00809-0200-5900, Rev AC

Section 1: Introduction

November 2019

Introduction

1.3 Installation procedure

Follow these steps for a proper installation of the Reference Reflector for Proof Testing a

Rosemount 5900 Radar Level Gauge.

Review installation considerations.

See “Installation considerations” on page 6.

Mount the Proof Test Reference Reflector.

See “Installing the Reference Reflector for Parabolic Antenna” on

page 7 and “Installing the Reference Reflector for Array Antenna”

on page 18.

Wire the Rosemount 5900(1) gauge.

Ensure covers and cable gland/conduit connections are tight.

Configure the Rosemount 5900 for proof testing.

See Section 3: Configuration of Reference Reflector

Verify operation.

(1) See the Rosemount 5900S Reference manual (Document No. 00809-0100-5900 or the

Rosemount 5900C Reference manual (Document No. 00809-0100-5901)

Manual Supplement

00809-0200-5900, Rev AC

Section 1: Introduction

November 2019

Introduction

Manual Supplement

00809-0200-5900, Rev AC

Section 2: Installation

November 2019

Installation

Section 2 Installation

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5

Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5

Installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6

Installing the Reference Reflector for Parabolic Antenna . . . . . . . . . . . . . . . . . . . . . . . . . page 7

Installing the Reference Reflector for Array Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18

2.1 Overview

The information in this section covers installation of Reference Reflector for proof testing the

Rosemount 5900 Radar Level Gauge.

2.2 Safety messages

Procedures and instructions in this section may require special precautions to ensure the safety

of the personnel performing the operation. Information that raises potential safety issues is

indicated by a warning symbol ( ). Refer to the following safety messages before performing

an operation preceded by this symbol.

Failure to follow safe installation and servicing guidelines could result in death or

serious injury:

Make sure only qualified personnel perform the installation.

Use the equipment only as specified in this manual. Failure to do so may impair the

protection provided by the equipment.

Do not perform any service other than those contained in this manual unless you are

qualified.

High voltage that may be present on leads could cause electrical shock:

Avoid contact with leads and terminals.

Make sure the main power to the 2460 System Hub is off and the lines to any other external

power source are disconnected or not powered while wiring the 2460.

Electrical shock could cause death or serious injury:

Use extreme caution when making contact with the leads and terminals.

Handle the wire and assembly with care to avoid permanent bends.

Manual Supplement

00809-0200-5900, Rev AC

Section 2: Installation

November 2019

Installation

2.3 Installation considerations

Before you start installing the Reference Reflector, ensure that the following items are

considered in order to fulfill the installation requirements for the Reference Reflector at the

desired position:

Maximum product level in the tank

High Alarm position

Minimum / maximum distance between Gauge Reference Point and Reference

Reflector

See “Tank Geometry - Parabolic Antenna” on page 9 and “Tank Geometry - Array Antenna” on

page 20 for further information on tank geometry and position of the Reference Reflector.

Note

The Reference Reflector for Array Antenna may need to be removed to allow product sampling

through the Still-pipe.

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