ELCOS CEP-090 Manual de usuario

ELCOS SRL - Parma - EN - CEP-090 1

CONTROL UNITS FOR ENGINE CONTROL AND PROTECTION

TYPE CEP-090

 • Automaticsupervisionoffaultswithmessagesonthedisplay

 • Textsin6languages:Italian,English,French,German,Spanishand 

  Portuguese

 • Preheatingglowplugsmanagement

Itisequippedwithdisplay

toshowthe

INSTRUMENTS:

-hour-meter

- fuellevelindicator

- tachometer

- batteryvoltmeter

}

To be requested from

the manufacturer

INSTRUCTION AND USE MANUAL

85,50

182

Ø6,5

210 172

100

Fixing system

Withtwoor

three

clamps

Onrequest

withvibration

damperstted

onthetop

partofthe

controlunit

DIMENSIONS

135,50

ELCOS SRL - Parma - EN - CEP-090

BRIEF INSTRUCTIONS

INSTRUMENTS

Display

Holddownto

verifytheled

test.

Theenginepro-

tectiondevices

areactive.

Stoppingdue

toinsufcient

engineoil

pressure

Stoppingdue

tolackof

battery

Charging(belt

breakage).

Stoppingdue

tohighengine

temperature.

IGNITION KEY

- REST

- MANUALSTOP

- RESET

- CONTROLPANELSUPPLY

- GLOWPLUGS

- STARTINGTHEENGINE

•TACHOMETER  Displaysthenumberofenginerevsupto8500rpm.

•TOTALHOUR-METER Displaysvedigitsandamaximumreadingof59999

(hoursandminutes).

•FUELLEVELGAUGEDisplaysthepercentageoffuelpresentinthetank

•BATTERYVOLTMETERForvoltagesrangingbetween9and38Volt.

AUT.

START

TECHNICALDATA

Batteryvoltagesupply 12Vdc24Vdc

Voltagesupply 8÷32V

Circuitloadingwithkeyatzero 2,5mAa12V2mAa24V

MaximumConsumption 230mAa12V180mAa24V

Tachometer Max4000RPMprecision±10RPM

Instrumentsprecision:batteryvoltmeter,fuellevel

Max.loadoftheoutput:

•stopping(yellow)

•generalalarm(red/green)

•preheating(blue/orange)

•starting(black)

40A

Degreeofprotection:

Boxfront

Rear

Connector

IP54

IP23

IP20

Temperaturerange -20÷+60°C

Weight 950g

Presstoselectthedisplayedfun-

ction,eachtimeitispressed,the

instrumentindicatedbythe

displaychanges.

Utilizeinprogramming.

FUELINDICATORstopswith

NOFUEL.

Possibilityofdisablingthestop

withrheostatoat.

Flashinglight

FUELRESERVE(10%

notadjustable)indicatoralways

onNOFUEL(1%notadjusta-

ble).

Withrheostatoat

NOFUEL

theinterventionoccurswhenthe

oatcontactcloses

toearth.

ELCOS SRL - Parma - EN - CEP-090 3

ActivatedwithkeyinAUT thedisplayshowsthephrase.

Thedurationofthepreheatingactioncanbeset.

Isindicatedonthedisplaywhentheactionhasceased.

Theengineprotectionsareenabledafterthelightingupwithsteadylight ,ofthe

ENGINEPROTECTIONSACTIVEvisualindicator(60secondsafterturningthekeyto

“AUT”or,inanycase,20secondsafterthestartimpulse).

Theprotectionsprobe(mountedontheengine)interventions,shownbytherelevantvi-

sualindicators,stoptheengine.Theycanbedividedintotwogroups:

-OILPRESSURESWITCH   -BATTERYCHARGEALTERNATOR

       (Brokenalternatorbelt) 

-OVER-HEATING    -FUELFLOAT

THERMOSTAT     -NOFUEL 

(possibilityofdisablingthestop)

Isobtainedbyturningthestartkeyonto“ZERO”.

OPERATION

Immediately for:

RESET

5 second delay for:

ONwhenkeyisturnedto“AUT”,OFFwhentheengineisrunningwithcorrectoilpressu-

reandbatterycharging.

ANOMALY INDICATORS

EnabledafterthelightingupofthePROTECTIONSACTIVES ,visualindicator,they

lightupwhenananomalyisdetected.

Itcanbeobtainedinallfunctioningconditions,mountingoneormorerelease-typebut-

tons,isindicatedonthedisplay.

Onthedisplayit’sreported

EMERGENCY

STOP .

Thiscanbeobtainedbyexternallyinstallinganopticalindicatorand/orbuzzertobe

connectedtotherelevantoutput.

Activatedcontinuouslyiftheprotectiondevicesorthefuelreservealarmintervene.

SILENCINGTHEAUDIBLEALARMHolddownbutton .

Thecontrolunitshutsdowntheengineintwoways:

- turningthestartkeytozero.

- protectionintervention.

Theunitadaptstotwodifferentstopsystem:

- byworkingtheelectromagnetfor20secondswhichpullsthestoplever.

- bycuttingoffpowertothesolenoidvalveshuttingofftheflowoffuel.

TWIN FUNCTION INDICATORS

OIL AND BATTERY INDICATORS

ENGINE PROTECTIONS

EMERGENCY STOP

GLOW PLUGS PREHEATING

FACTORY-EXCLUDED

GENERAL ALARM

STOP

GLOWPLUGS

PREHEATING

STARTTHE

ENGINE

ELCOS SRL - Parma - EN - CEP-090

ACCESSTOPROGRAMMINGMODE.

Turnthekeyto

  toselect

USERPROGRAMMING

PRESSTODISPLAYTHE

REQUIREDPROGRAMMING

PRESS(5”)

EXITFROMPROGRAMMINGMODE.

Re-positionthekeyto

LANGUAGE

CHOICE

USER

PROGRAMMING

TACHOMETER

ADJUSTMENT

Bring the engine to idle at constant known

speed for example via a portable tachometer.

LANGUAGE CHOICE. ThelanguagesetupinthefactoryisITALIAN;thelanguagesthat

canbeselectedare:ENGLISH-FRENCH-GERMAN-SPANISHandPORTUGUESE.

1500RPM 1500RPM

ITALIANO ENGLISH

Presstoselectlanguage

Pressuntilyougettheright

indicationonthedisplay

Pressand

waitforOK

tobewritten.

Pressandwaitfor

PROGRAMMEDtobe

written

USER PROGRAMMING

example

ELCOS SRL - Parma - EN - CEP-090 5

WARNING

FORLOADSWITHCUR-

RENTABOVE3A,

ARELAYMUSTBEUSED

FROM15/54OFSTARTKEY,

USABLEFORAUXILIARIES

INSULATEPOSSIBLE

CABLESNOT

CONNECTED

CONNECTOR

WIRING DIAGRAM

ACCESSORIES AVAILABLE

ON REQUEST

(2/7)ELECTROMAGNET

ORSOLENOIDVALVE

(3)OILPRESSURESWITCH

(4)THERMOSTAT

(16)FUELFLOAT

STOP SYSTEM SET UP

Theunithasbeendesignedtocontrol

stoppingwithanSOLENOIDVALVE.

ELECTROMAGNET(EXCITED

INSTOPMODE):toactivatethe

enginestoplever.

SOLENOID(EXCITEDIN

DRIVE):toclosethefuel.

MOUNTED ON ENGINE

(26/28) PERMANENTMAGNETSCHARGE 

 ALTERNATOR

OR

PRE-EXCITATION

(27) BATTERYCHARGEALTERNATOR

 REGULATOR

(40) STARTINGMOTOR

(41) BATTERY

(106) GLOW PLUGS PREHEATING

(157) GENERALALARMLIGHT

MAX.LOAD3W

3AMAX

106

157

11 10

789

654

123

26/28

2/7

RED

BATTERY

PRE-EXCITATION

CHARGE BATTERY ALTERNATOR:

WHITE/RED

GREEN

BROWN

3AMAX

BLACK40AMAX

+BATTERY

RED/GREEN

ORANGE

WHITE/RED

BROWN ONLY PERMANENT MAGN.

YELLOW

WHITE

LIGHTBLUE

BLUE/ORANGE

GREY

GREEN

PERMANENTS MAGNETS

YELLOW

RED

BROWN

GREEN

+BATTERY

WHITE/RED

IMPORTANT

WHENUSINGAPREEXCITATION

ALTERNATOROFBATTERYCHARGING

HOOKTHEDIVERTERTOTHEPOSITION

THATCORRESPONDSTOTHENOMINAL

VOLTAGEOFTHEBATTERY(12-24V).

DONOTHOOKWITHOTHERTYPESOF

ALTERNATOROFBATTERYCHARGER.

FUSE REPLACEMENT

THEFUSESTHEDIVERTERAREINSIDETHE

JUNCTIONBOX.TOHAVEACCESSTOTHE

INSIDE,REMOVETHESCREWSTHATSECU-

RETHEFRONTANDREPLACEWITHFUSE

OFTHESAMEVALUE.

Connector

ELIMINATE THE BRIDGE WHEN

CONNECTING THE

EMERGENCY BUTTON

EMERGENCY STOP

Thiscanbeobtainedwithalatching

button.onreleasingtheemergencybutton,

startingormotionoftheengineisstopped.Toreset,releasethe

button,andplacethestartkeyontoZERO.

WARNING!: ITISNOTPOSSIBLETOMOUNTTHE

EMERGENCYSTOPBUTTONONASTOPSYSTEMWITH

ELECTRO-MAGNETS.

BROWN

BLACK

ELCOS SRL - Parma - EN - CEP-090

NOTES

ELCOS SRL - Parma - EN - CEP-090 7

Onlyforstartingandsurveillanceofthedieselengineandstopsitifthereareanomaliesinthe

partscontrolledbyprobes.

Ithasbeendesignedtobeinstalledalsoonthemachine.

Warning:

adhere closely to the following advice

- AlwaysfollowtheWiringDiagramonpages5whenmakingconnections.

-Alltechnicalinterventionsmustbeperformedwiththeenginestationaryandterminal50ofthe 

 startermotordisconnected.

- Checkthatthelineloadingandtheconsumptionoftheconnectedequipmentarecompatible

 withthedescribedtechnicalcharacteristics.

- Installinsuchawaythatthereisalwaysadequateheatdisposal.

- Alwaysinstallunderotherequipmentwhichproducesorspreadsheat.

- Neverdisconnectthebatteryterminalswiththeenginerunning.

- Neveruseabatterychargerfortheemergencystart-up;thecontrolunitcouldbedamaged.

- Inordertosafeguardpeopleandequipment,beforeconnectinganexternalbatterycharger,disconnect

 theelectricalsystemterminalsfromthebatterypoles.

THISCONTROLUNITISNOTSUITABLEFOROPERATINGINTHEFOLLOWINGCONDITIONS:

- WheretheenvironmentaltemperatureisoutsidethelimitsindicatedintheTechnicalData.

- Wheretheairpressureandtemperaturevariationsaresorapidastoproduce

exceptionalcondensation.

- Wheretherearehighlevelsofpollutioncausedbydust,smoke,vapour,saltsand

corrosiveorradioactiveparticles.

- Wheretherearehighlevelsorheatfromradiationcausedbythesun,ovensorthelike.

- Whereattacksfrommouldorsmallanimalsarepossible.

- Wherethereistheriskofreorexplosions.

- Wherethecontrolunitcanreceivestrongvibrationsorknocks.

ELECTROMAGNETICCOMPATIBILITY

ThiscontrolunitfunctionscorrectlyonlyifinsertedinplantswhichconformwiththeCEmarkingstandards;

itmeetstheexemptionrequirementsofthestandardEN61326-1butitcannotbeexcludedthatmalfun-

ctionscouldoccurinextremecasesduetoparticularsituations.

Theinstallerhasthetaskofcheckingthatthedisturbancelevelsarewithintherequirementsof

thestandards.

CONDUCTIONANDMAINTENANCE

Thefollowingmaintenanceoperationsshouldbeperformedeveryweek:

-checkthattheindicatorsfunction;

-checkthebatteries;

-checkthattheconductorsaretight,checktheconditionoftheterminals.

UNLESSWEMAKEAWRITTENDECLARATIONSTATINGTHECONTRARY,THISCONTROLUNITIS

NOTSUITABLEFORUSEASACRITICALCOMPONENTINEQUIPMENTORPLANTSRESPONSIBLE

FORKEEPINGPERSONSOROTHERLIVINGBEINGSALIVE.

NOTICES

YOURELECTRICALTECHNICIANCANASKUSANYTHINGABOUTTHISCONTROL

UNITBYTELEPHONINGONEOFOURTECHNICIANS

ELCOS SRL - Parma - EN - CEP-090

ORDERING DATA

ACCESSORIES KIT

TypeCEP-090         cod.00210721

Pre-wiredfemaletypeCEP-090      cod.70804336

kitrodsCEP-CEM         cod.40804362

CONFORMITY DECLARATION

 ThecompanyElcoss.r.l.assumesfullresponsibilityfordeclaringthatcontrolunit:

type CEP-090

 installedandusedinthewaysandforthepurposesdescribedintheuserinstruction

 manualcomplieswiththeessentialrequirementsandotherrelevantprovisionslaid

 downbythefollowingdirectives:

 -2014/30/UE ontheharmonisationofthelawsoftheMemberStatesrelatingto 

    electromagneticcompatibility, 

 -2011/65/UE ontherestrictionoftheuseofcertainhazardoussubstances 

    inelectricalandelectronicequipment,becauseitisbuiltandfunctions

 inaccordancewiththeharmonizedStandards:EN61326-1,EN61000-4-2,EN61000-4-4,

 EN61000-4-6,EN60529

Parma,23/05/2016

President

Tabla de contenidos

Otros manuales de Unidad de control de ELCOS

ELCOS

ELCOS CIM-137 Manual de instrucciones

ELCOS

ELCOS CAM-335 Manual del operador

ELCOS

ELCOS CIM-137/4G Manual de instrucciones

ELCOS

ELCOS DCA-110 Manual de usuario

ELCOS

ELCOS CIM-130 Manual de instrucciones

ELCOS

ELCOS CAM 684 Manual de usuario

ELCOS

ELCOS CAM-685 Manual de usuario

ELCOS

ELCOS CAM-335 Manual de usuario

ELCOS

ELCOS CIM-131 Manual de instrucciones

ELCOS

ELCOS CEP-337 Manual de usuario

ELCOS

ELCOS CAM-432 Manual de instrucciones

ELCOS

ELCOS DCA-120/10 Manual del propietario

Manuales populares de Unidad de control de otras marcas

Festo

Festo Compact Performance CP-FB6-E Manual de lista de piezas

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Manual de usuario

JS Automation

JS Automation MPC3034A Manual de usuario

JAUDT

JAUDT SW GII 6406 Series Guía rápida

Spektrum

Spektrum Air Module System Manual de usuario

BOC Edwards

BOC Edwards Q Series Manual de usuario

KHADAS

KHADAS BT Magic Manual de usuario

Etherma

Etherma eNEXHO-IL Manual de usuario

PMFoundations

PMFoundations Attenuverter Manual de usuario

GEA

GEA VARIVENT Manual de usuario

Walther Systemtechnik

Walther Systemtechnik VMS-05 Manual de usuario

Altronix

Altronix LINQ8PD Instrucciones de montaje

Eaton

Eaton Powerware Series Manual de usuario

WAGO

WAGO 750-407/040-000 Manual de usuario

Sony

Sony CCU-590 Manual de usuario

Graco

Graco 25D614 Manual de usuario

Task Force Tips

Task Force Tips YE-RF-900 Manual de programación

Shini

Shini SPV-U Series Manual de usuario