Edge Technologies Patriot Series Manual de usuario

Patriot 338 & 551

OPERATIONS MANUALOPERATIONS MANUAL

Version 10

PATRIOT 338/551

Table of Contents

Section Page

1. General Information

1.1 Contents of this Manual ……………………………………………………… 1

1.2 Machine Safety ………………………………………………………………. 2

1.3 Indemnification………………………………………………………………… 2

1.4 Hardware and Software Changes…………………………………………… 2

1.5 Machine Data Plate…………………………………………………………… 3

1.6 Technical Support …………………………………………………………….. 3

2. Technical Information

2.1 Description of the Machine …………………………………….……….......... 4

2.2 Machine Footprint and Installation Area………………………….…………..6

2.3 Specifications and Capacities ……………………………………….……….. 8

2.3.2 Bar Feeder Oil Requirements ………………………………………………... 8

2.3.3 Guide Channel Specifications ……………………………………………….. 9

2.3.4 Compressed air supply including oil ………………………………………….10

2.4 Safety ……….....………………………………………………………….…..... 11

2.4.2 Covers …………………………………………………………………………...11

2.4.3 Lathe Door Safety …………………………………………………….…..........11

2.5 Emergency Stop Buttons………………………..…………………………......12

2.6 Electrical Safety…………………………………………………..…..…………13

2.6.2 Electrical Connection…………………………………………….………..……14

2.6.3 Glossary of Terms ……………………………………………………………...15

2.6.4 Signal Functionality and Explanation …………………………………………16

3. Transportation and Handling

3.1 Unpacking the Bar Feeder ….……………………………………….………...22

3.2 Transportation and Hoisting ………………………………………….………..23

4. Installation

4.1 Lathe Preparation …………………………………….……………….………..24

4.2 Typical Installation Guide ………………………………………………...……25

4.2.2 Swiss Headstock Shipped Components …………………………….……….26

4.2.3 Fixed Headstock Shipped Components ………………………………..…… 27

4.2.4 Bar feeder Install Process ….. …………………………………………….…..28

4.3 Distance from Lathe ……………………………………………….………….. 30

4.4 Height Adjustment ……………………………………………..……….………31

4.5 Leveling Pad Installation ……………………………………………………….32

4.6 String Alignment…………………………………………………………….......35

PATRIOT 338/551

4.7 Laser Alignment………. ……………………….………………………….……37

4.7.2 Alignment guidance, Level Pad Arbor and Threaded Rod Tightening …... 38

4.8 Axial Shifting …………………………………...…………….… ……………...40

4.9 Setting Axial Track Synchronization Switches …………………………….. 45

4.10 Change Axial Swiss Mode to Chucker Mode ………………………………..47

4.10.2 Change Chucker Mode to Swiss Mode ………………………………………48

4.11 Axial Track Programing Tech Tip ……………………………………………..49

4.12 Bushing Block Alignment ………………………………………………………51

4.12.2 Hand Crank …………………………………………………………………….. 52

4.13 Anchoring…..………………………………………………………………….…53

4.14 Installation Components ……………………………………………………… 54

4.15 Spindle Liner...…………….…….……...………………………………….……55

4.16 Telescoping Nose ……………………………………………………………....56

4.17 Hard Nose ……………..…………………………………………….…………. 58

4.18 MAVD Installation ……………………………………………………..………. 60

5. Systems and Adjustments

5.1 Bar Feeder Component Locations…..………………….……….…………….63

5.2 Magazine Adjustment …….……………………………………….…..............64

5.3 Movable Anti-Vibration Device/MAVD Adjustment …................………......66

5.3.2 MAVD Block Sets ……………………………………………………..………..68

5.4 Bushing Block Device with Air Knife …………………………………..…….. 69

5.5 Drip Pan, Oil Management …………………………………………………….73

5.6 Pusher Drive Chain ………….………………………………………………… 75

5.7 Synchronization System ……………………………………………………….76

5.8 Channel Set Components ….……………………………………..………….. 78

5.9 Pre-Run Setup Card ……………………………………………………..……. 80

5.10 Pre-feed Pusher and Pusher …………………………………………….…… 81

5.11 Rotating Tip …………………………………………………………………..… 82

5.12 Channel Set …………………………………………………………………..…83

5.13 Material Measurement sensor/Cutting sensor ……………………………… 85

5.14 Gripper Assembly ……………………………………………………………… 87

5.15 Shuttle - Extraction / Introduction Cylinder …………………………………..89

5.16 Channel Lock system ……………………………………..………………….. 93

5.17 Material Standards and Requirements …………………………………….... 94

5.17.2 Procedure for Checking Bar Straightness ……………………..…...…..….. 95

5.17.3 Bar Stock Preparation ……………………………………………………….…96

5.18 Vibration Troubleshooting Check List ……………….………………………. 97

6. Control Operation and HMI Description

6.1 HMI Operation Description ……………………………………….…………... 98

6.2 Handheld Pendant ………………………………………………..…………….99

6.3 Power Up ……………………………………………………………………….. 100

6.4 Basic Movement Functions ……….………………………..……...................101

PATRIOT 338/551

iii

6.4.2 Advance / retreat at low-speed ……………………………….……………….101

6.4.3 Automatic work operation ……………………………………….……………..101

6.4.4 Resetting the Bar Feeder Home Position ……………………….………….. 101

6.5 Loading and Unloading Bar Stock …………………………………..………..104

6.6 Tower Light………………………………………………………………...…….105

6.7 Description of the Manual Screen ……………………………………......…..106

6.8 Description of the Automatic Screen …………………………………..……..107

6.9 Loading With the Bar On and Bar Off Buttons ………………………………108

7.0 Parameters and Program

7.1 Entering a New Program ……………………………………………………… 110

Parameter Page 1 …………………………………………………………..…. 115

Parameter Page 1.1 …………………………………………………………....116

Parameter Page 1.2 …………………………………………...……………….117

Parameter Page 1.3 …………………………………………………………….118

Parameter Page 2 (Option) …………………………………………………....119

Parameter Page 2.1 (Option) ……………………………………………..…..120

Parameter Page 2.2 (Option) ………………………………………………….121

Parameter Page 2.3 (Option) …………………………………….……………122

Parameter Page 3 (Option) ………………………...………………………….123

Parameter Page 4 (Option) ……………………………...…………………….124

Parameter Page 5 (Option) ……………………………………………………125

Parameter Page 6 (Option) ………………………..…………………………..126

Factory Parameter Page 11 ……………………………………….…………..127

Factory Parameter Page 12 …………………………………….…..…………128

Factory Parameter Page 13 ……………………………...……………………129

Factory Parameter Page 14 ……………………….…………………………..130

Factory Parameter Page 15 ………………………………..………………….131

Factory Parameter Page 16 ………………………………………….………..132

Factory Parameter Page 17 ………………………………………...…………133

Factory Parameter Page 18 ………………………………………….………..134

Factory Parameter Page 19 ………………...…………………………………135

Factory Parameter Page 20 ………………………...…………………………136

Factory Parameter Page 21 ……………………………………...……………137

Factory Parameter Page 22 ……………………………………………...……138

Factory Parameter Page 23 …………………………………….……………..139

Factory Parameter Page 24 ………………...…………………………………140

Factory Parameter Page 25 …………………………………………….……..141

Factory Parameter Page 26 ………………...…………………………………142

7. Maintenance

7.1 Maintenance chart ……………………………………………………………...143

7.1.2 Inspecting the pusher collet and revolving tip ………………..……………...143

7.1.3 Inspecting the air regulator..….……………………………………………......144

PATRIOT 338/551

7.1.4 Pneumatic System Lubrication ……………………………………………..…144

8. Troubleshooting

8.1 Troubleshooting Chart.…………………….……………….………………….145

8.2 Troubleshooting Chart …………………………….…………………………..145

Alarm 01…………………………………………………….…….……………..146

Alarm 02 …….……...…………………………………….…………….……… 146

Alarm 03 …….….…………………………………………..………………….. 147

Alarm 04………………………………………………………………………... 147

Alarm 05 …..….………………..………………………………..……………...147

Alarm 06.……………………………………………….…………………….….148

Alarm 07…………………………………………………..……………….…… 148

Alarm 08…………………………………………………………………………148

Alarm 09 …………………………….…………………….………………...…. 148

Alarm 10 ….………………………………….…………….………….……….. 149

Alarm 11 …………..………………………………………………….…………149

Alarm 12 …………………………................................................................151

Alarm 13 ……………..……………………………..……………………..…… 151

Alarm 14 ………………….……………………………………………………..152

Alarm 15 …………………….………………………………………...……….. 152

Alarm 16 ………………….………………………………………….………….153

Alarm 17 ………………………………………………………………………...154

Alarm 20 ………………………………………………………….…….……….154

Alarm 21 …………………………………………………………..…………….154

Alarm 22 …………………………………………………………..…………….155

Alarm 23 …………………………………………………………..…….………155

Alarm 24 ……………………………………………………………….…..……155

Alarm 25 ………………………………………………………………...………156

Alarm 26 …………………………………………………………………...……156

Alarm 27 ……………………………………………………………...…………157

Alarm 28 ………………………………………………………….………..……157

Alarm 29 ………………………………………………………..……………….158

Alarm 30 ………………………………………………………..……………….158

Alarm 31 ………………………………………………………..……………….159

Alarm 32 ………………………………………………………..……………….159

Alarm 33 ………………………………………………………..……………….159

Alarm 34 ………………………………………………………..……………….160

Alarm 35 ………………………………………………………..……………….160

Alarm 36 ……………………………………………………….……………..... 160

Alarm 37 ……………………………………………………….……..…………161

Alarm 38 ………………………………………………………………………...161

Alarm 39 ………………………………………………………………………...161

Alarm 40 ………………………………………………………………………...162

Alarm 41 ………………………………………………………………………...162

Alarm 42 ………………………………………………………………………...162

Alarm 43 ………………………………………………………………………...163

Alarm 44 ………………………………………………………………………...163

PATRIOT 338/551

Alarm 45 ………………………………………………………………………...163

Alarm 46 ………………………………………………………………………...164

Alarm 47 ………………………………………………………………………...164

Alarm 48 ………………………………………………………………………...164

Alarm 51 ………………………………………………………………………...165

Alarm 52 ………………………………………………………………………...165

Resetting Emergency Stop Safety interlocks (ESSI) …………………...….167

Patriot Setting of the S2 and S3 Sensor Plate ………………….…………..168

9. Electrical Parts and Schematics

Electrical Parts …………….………………………………………….…………

10. Replacement Parts

Replacement Parts ………………………………………………….…….………

End of Manual

Patriot Parameter Record Blank

PATRIOT 338/551

REV 10:2019

1. General information

Please read and understand the Manual before operating the bar loader

1.1 Contents of this Manual

The bar feeder/Unloader manufacturer has provided this manual as an integral part of the

machine. Adherence to the instructions of the manual will help prevent injury to the operator and

damage to the machine as well as helping to realize the maximum potential of the bar

feeder/unloader and machine tool. Particularly important points of information are preceded by

the following symbols and text:

Warning Indicates a potential danger to life or risk of personal injury. Exercise extreme

caution.

Caution Indicates a possible hazardous condition. Take precautions according to the

Instructions following these warnings to help prevent injury to personnel or damage to the

equipment.

PATRIOT 338/551

REV 10:2019

1.2 Machine Safety

It is the user’s responsibility to provide proper safety devices and equipment to safeguard the

operator from harm for any particular use, operation or set-up, and to adequately safeguard the

machine, or machines, to conform to all Federal, State and Local Government Safety Standards

and all industry safety standards. It is suggested that only trained personnel operate the

machine and equipment because improper use could damage the machine and cause personal

injuries.

1.3 Indemnification

User agrees to indemnify and hold harmless Edge Technologies from any and all claims or

liabilities from accidents involving these machines caused by failure of users, his employees, or

agents to follow instructions, warnings or recommendations furnished by Edge Technologies, or

by failure of user to comply with Federal, State and local laws applicable to such equipment

including the occupational Safety and Health Act of 1970.

1.4 Hardware and Software Changes

As Edge Technologies continues to be the premier bar feeder supplier in the industry, ongoing

development and changes to software and hardware is normal. All software noted in this

manual are current at the print of this manual. For latest developments and changes please

visit www.EdgeTechnologies.com for the latest information or contact us.

PATRIOT 338/551

REV 10:2019

1.5 Machine Data Plate

A. Name of Manufacturer

B. Model (Type)

C. Serial Number

D. Manufacture Date

E. Weight of Machine

F. Pneumatic Pressure

G. Rated Voltage

H. Control Voltage

I. Full Load Current

J. Power

K. Short Circuit Rating

L. Wiring Drawing Number

Important information When inquiring about or ordering parts please have the machine

model type and serial number on hand. Refer to the machine data plate for this information.

1.6 Technical Support

For technical support please contact the Edge Technologies Service Department by phone at

314-810-3927 or by email [email protected]

PATRIOT 338/551

REV 10:2019

2. Technical Information

2.1 Description of the Machine

The Patriot is a PLC controlled automatic bar feeder designed for both Swiss style and fixed

headstock lathes. The bar feeder is constructed to handle a wide variety of material profiles

from round to hex and square stocks and can be adapted to feed materials with a more unique

shape.

The bar feeder uses hydrodynamic design to dampen vibrations caused by bar stock rotation.

The bar stock spins within a polyurethane channel which is flooded with a high viscosity

circulating oil. This creates turbulence within the channel that serves to steady the material and

control vibration. The end of the bar stock is supported by a bearing unit on the end of the bar

pusher and the work holding system of the lathe.

An anti-vibration device is located at the front of the bar feeder. Polyurethane bushings

surround the bar, leaving a few millimeters clearance between the bar and the bushings. This

void is filled with oil to help further stabilize and support the stock. For Swiss style sliding

headstock lathes a moveable anti-vibration device is mounted on the rear of the lathe

headstock to provide even more support and vibration dampening.

Our touch screen control panel gives access to parameters that allow easy set up and

operation. Most job changeovers require only one or two parameter settings. While in the

automatic mode the screen displays helpful information.

Otros manuales para Patriot Series

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Equipos industriales de Edge Technologies

Edge Technologies

Edge Technologies SCOUT 320 Manual de usuario

Edge Technologies

Edge Technologies Rebel 102SE Manual de usuario

Edge Technologies

Edge Technologies Minuteman 320 SE Manual de usuario

Edge Technologies

Edge Technologies V-65 Series Manual de usuario

Manuales populares de Equipos industriales de otras marcas

ABB

ABB Unifix AD Manual

Mark 7

Mark 7 Evolution Manual de usuario

Husky

Husky HyPET Manual de usuario

bora

bora PM-1800 Manual de usuario

Grizzly

Grizzly T32428 Manual de usuario

Siemens

Siemens 8MF1 Series Manual de usuario

ABB

ABB HT610965 Manual de usuario

ABB

ABB SafeLink Manual de usuario

Phoenix

Phoenix PHX-150 Manual de usuario

ABB

ABB A165-L32 Manual de usuario

ABB

ABB HT842936 Manual de usuario

Rioned

Rioned UrbanJet Manual de usuario

Hermetica

Hermetica 10 Series Manual de usuario

HORNER

HORNER OEE Solution Manual de usuario

Hammerhead

Hammerhead HG375 Manual de usuario

SCHUNK

SCHUNK VERO-S NSE-A3 138 Instrucciones de uso

ABB

ABB HT566657 Manual de usuario

Webasto

Webasto GSE CAN Manual de usuario