Ecolab Formula1 Manual de usuario

Installation & Operation Manual

Retain this manual for installation, operation,

programming and servicing information.

43813/0403/0904 Copyright Ecolab Inc. 2003 9259-2136

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Table of Contents

1.0 System introduction…………………………………………….…4

2.0 Installation requirements……………………………………….…4

3.0 Specifications………………………………………………………5

4.0 Optional equipment………………………………………………..5

5.0 System installation…………………………………………………5

6.0 Start up………..……………………………………………………14

7.0 User Operation……….……………………………………………15

8.0 Quick Start Programming………………………………….….….16

9.0 Troubleshooting…………………………………………………...34

10.0 Part Photos…….…………………………………………………..38

11.0 Replacement parts…………………………………………….….41

Programming menu…………………………………………………...…48

Wiring Diagram…………………………………………………………...49

1.0 System Introduction

1.1 Preface

Formula 1 is the single-step laundry solution for on-premise laundry

customers. The Formula 1 system comes equipped with one main pump

and three delivery valves to service up to three washers. The system

automatically makes a use-solution from a concentrated Formula 1

product. This use-solution is then delivered to the washers automatically

as requested. Formula 1 is an all-in-one formula; however the system has

an optional pump cabinet for delivering a finishing product or sanitizer if

desired. FORMULA 1 IS FOR USE WITH FORMULA 1 PRODUCTS

ONLY. OTHER CHEMICALS MAY HARM THE DISPENSER.

Formula 1 should ideally be used with 35 lb to 150 lb. commercial

washers. Total washroom capacity should not exceed 300 lb. DO NOT

USE FORMULA 1 IN SINGLE WASHER ACCOUNTS.

1.2 System features

-3 washers

-2 formulas

-heavy soil boost

-load counter, heavy soil counter & capsule log

-low voltage washer connections

-pump run time counter

-visual & audible low product alarm

-1 concentrated product + optional finishing product

-programmable delay

-universal washer signal input

-bilingual user prompts

-automatic solution mixing (recirculation)

2.0 Installation requirements

Water supply

- Hot and cold, min 10 psig dynamic (pressure gauge on assembly), ¾”

male garden hose connection

- Hot water temp, min 100°F, max 145°F.

- NOTE: accounts with hot water >145°F require tempering valve kit

9259-1043

Electrical

- 120 VAC, 60Hz, 3 Amp

Floor space

- 30” W X 72”L X 54”H (for dispenser access)

Drain

- Floor drain or drain trench

3.0 Specifications

Comm cable: Category 5 cable

Weight: ~ 76 lbs. (34.47 Kg)

Power: 120 VAC, 60Hz

Lift & Run: 7’ lift max, 50’ run max

Pump Flow Rate: approx. 1 GPM

Washers: 3 max

4.0 Optional equipment

FORMULA 1 AUX PMP PKD 9259-1046

TEMPERING VALVE ASSEMBLY 9259-1043 (hot water >145°F)

FORMULA 1 CHART STOP KIT 9259-1059

5.0 System Installation

5.1 Preplanning

It is very important to insure that all necessary equipment is available in order to

complete the Formula 1 installation. A few minutes of planning may save a

considerable amount of time during the installation.

It is necessary to locate a suitable location for the dispenser. Important

considerations are:

•Dispenser size. The dispenser is approximately 20” wide, 25” deep and

36” tall. It is important to leave clearance to provide easy access to the

dispenser, including 1’ on top of the dispenser, 3’ in front & 1’ behind.

•Product delivery tubing should not be hung higher than 7 ft off the floor,

and the distance to the furthest washer should be less than 50 ft.

•Proximity to water (hot and cold) should be less than 15’

•Proximity to power sources (120V) should be less than 9’.

•Easy access for account personnel to change product capsule.

•The communication cables to be run from the dispenser to the user

interface module at the washing machine are 14’ and 25’ long. (if

necessary, a 50’ cord may be ordered separately.)

•Drain proximity for overflow connection should be less than 5’.

•If the optional auxiliary pump will be used, space must be available on

the wall for mounting the cabinet, and on the floor for the extra product

pail.

Additionally, to prepare for the installation:

•Verify the correct tubing and tools are available.

•If a finishing product will be used, an auxiliary pump assembly must be

ordered separately. See section 4.0

•Product capsules must be available for the account to start-up

immediately.

•User Interface Module should be mounted to facilitate convenient user

operation.

Note: Before removing pre-existing dispensing equipment, plug in

and turn on the Formula 1 dispenser to verify PLC operation.

Display should read “Ecolab Serves Team Formula 1” and you

should see 2 green lights to the left of the display.

5.2 Materials to Be Ordered Separately

Part Description Part Number

Tubing Flex ½ O.D. Poly-Flo 8501-5139 (250’ roll)

14’ CAT-5 Communication

Cable 8985-3113

25’ CAT-5 Communication

Cable 8985-3005

50’ CAT-5 Communication

Cable 8985-3009

Washer Interface Module (only 2

modules included with dispenser) 9259-1048

Optional Auxiliary pump (if

finishing product is to be used) 9259-1046

Tempering Valve Assembly (if

hot water is over 145°F) 9259-1043

Chart Stop Kit (only if necessary) 9259-1059

5.3 Installation Plumbing

Fig 5.3.1 Rear View

Fig 5.3.2 Tank interior

5.3.1 Dispenser wiring

Formula 1 requires 120 VAC to operate. The dispenser comes with a

pre-installed 9’ electrical cord and is ready to plug in. If a condition exists

where the cord cannot be used (i.e., distances greater than 9’) the

following procedure should be used.

NOTE: It is not recommended to use power from a laundry

machine to operate the dispenser.

NOTE: This dispenser must remain powered constantly, do

not use outlets that can be shut off manually (GFI

outlets are OK).

NOTE: If a condition exists where the cord cannot be used

(i.e., distances greater than 9’) a minimum of 14-ga.

wire enclosed in conduit or Seal-Tite is required. All

local codes must be followed.

1. Remove the existing BROWN and BLUE wires off of the terminal

posts on the back of the ON/OFF circuit breaker (BROWN is hot,

BLUE is neutral).

2. Remove the GREEN wire with the YELLOW tracer from the ground

lug (GREEN is ground).

3. Remove the 9’ power cord from the dispenser electrical enclosure.

4. Field-wire a new HOT, NEUTRAL and GROUNDWIRES within the

electrical enclosure. These MUST BE brought into the electrical

enclosure in conduit or Seal-Tite.

5. Attach the HOT and NEUTRAL wires to the terminal posts on the

back of the ON/OFF circuit breaker. Use the same polarity as the cord

installation. Brown is hot, blue is neutral.

6. Attach the GROUND wire to the grounding lug located on the front of

the electrical enclosure.

5.3.2 Overflow Connection

An overflow outlet for the dispenser’s tank is provided to direct the

solution to a drain should the tank level sensors or water solenoid fail.

The overflow outlet (blue hose barb) is located on the back of dispenser.

The 5/8” PVC tubing must be connected to the outlet.

fig 5.3.2.1

1. Measure the distance to the floor drain and cut your 5/8” PVC tubing

to the desired length.

2. Connect the 5/8” PVC tube to the tank overflow outlet (blue drain

tube) located on the back of this dispenser. See fig 5.3.2.1

3. Secure the connection with a hose clamp.

4. Route the opposite end of the PVC tubing to a floor drain or drain

trench.

5. If possible, try to secure the end of the PVC tube to the floor drain with

a cable tie. This prevents the hose from being “kicked around”.

NOTE: If a drain is unavailable, use an empty five-gallon pail.

5.3.3 Vacuum breaker mounting bracket

Attach the vacuum breaker bracket to the electrical enclosure using the

two supplied #8-32 screws (factory-installed at the mounting location).

Insert the inlet tube (originating from the base of the dispenser) into the

inlet (lower) fitting on the vacuum breaker. Insert the outlet tube (factory-

inserted in the vacuum breaker outlet) into the upper elbow fitting (to main

spray nozzle) on the rear of the dispenser. (Refer to fig. 5.3.1)

5.34 External Strainer Connection

Remove the two lower left screws from the access plate on the rear of the

dispenser

Position the line strainer with mounting bracket over the two holes on

access plate. Replace the two access plate screws to secure the strainer

bracket to the dispenser. Connect the recirculation tube to the left side

(inlet) of the line strainer and then connect the tube attached to the right

side (outlet) of the strainer to the elbow entering the middle of the tank

(see photo below).

5.3.5 Water Supply Connection

Remove

These Two

Recirculation

Tube

Strainer

Outlet

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