Eaton 91PS Manual de usuario

91PS 15 kW 91PS 15 kW

91PS 15 kW

91PS 30 kW

93PS 20 kW 93PS 20 kW

93PS 20 kW

93PS 40 kW

FETY AND INSTALLATION

QUICK GUIDE

Eaton 93PS UPS

8-40 kW

Document ID

Eaton 91PS/93PS UPS

750 mm

480 mm

1750 mm

1300 mm

335 mm 750 mm

645 mm

335 mm 750 mm

6.1

5.1

5.2

100%0 % 20 % 40% 60% 80 %

95 %

0 ºC 10 ºC 20 ºC 30 ºC 40 ºC 50 ºC-10 ºC

≤ 40 ºC

DOWNLOAD FULL USER’S AND INSTALLATION

GUIDE AT WWW.EATON.COM/91PSAND93PS

REV2 P-164000576

TB20

X1 X2 X3 X4

N LN L

TB20

X2 X3 X4

L1 L2 L3

6.2

4.1

4.2

A B C

9 14 35 2 1

7 8 10 11 12 13 15 16

1516

93PS 40 kW 93PS 40 kW

91PS 30 kW 91PS 30 kW

BLUEBEADSIN

ARROWINDICATES

CONTAINERWAS

TIPPEDOR

MISHANDLED

MADEINU.S.A.

9.1

9.4

9.6

9.7 9.8

9.2

9.5

TB20

TB21

NO NC

1 2 3 4 1 2 3 4

NO NC

123

9.3

8.1

L1 L2 L3 N L

N L

X1 X2

+ -

(X1,X2)

TB20

+ -

N L1 L2 L3

TB20

X4 / -

X4 / +

(X1,X2)

N L

X4/+ X4/-

1 3 2 4

L1 L2 L3 N L

X1 X2

TB21TB20

N L1 L2 L3

1 3

2 4 N L1 L2 L3

TB21TB20

X4 / -

X4 / +

8.2

7.1 7.2

10.1

10.2

10.3

10.5

10.4

<80°

5.1/5.2

CONTENTS

EN Safety and Installation Quick Guide

DE Schnellanleitung für Sicherheit und Installation

FR Guide rapide de sécurité et d’installation

FI Turvallisuus- ja asennuspikaopas

SV Snabbguide för säkerhet och installation

NO Hurtigveiledning for sikkerhets or installasjon

DA Hurtig sikkerheds- of installationsvejledning

RU Kpatkoe руководство по технике безопасности и установке

NL Verkorte handleidingvoor veiligheid en installatie

ES Guía de seguridad y de instalación rápida

CS Rychlá bezpečnostní a instalační příručka

PL Skrócona instrukcja bezpieczeństwa i montażu

IT Guida rapida all’installazione e informazioni sulla sicurezza

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DANGER

Important safety instructions!

Keep these instructions!

This document provides important safety instructions and a short instruction for how to

examine the UPS delivery and how to install the UPS. This quick guide is only meant to be

used as an installation checklist on site.

The intended audience of this document is experienced professionals who plan and do the

installation of the UPS.

DANGER

Before you do work on the UPS, read the full installation instructions provided in the

Eaton 91PS/93PS UPS 8-40 kW User’s and Installation Guide.

The full instructions are available for download at www.eaton.com/91psand93ps.

Operations inside the UPS must be done by an authorized Eaton Customer Service

Engineer or by qualified service personnel authorized by Eaton. There are no user-

serviceable parts inside the UPS.

The UPS operates with mains, battery or bypass power. It contains components that carry

high currents and voltage. A properly installed enclosure is earthed and IP20 rated against

electrical shock and foreign objects. However, the UPS is a sophisticated power system

and only qualified personnel are allowed to install and service it.

DANGER

This UPS carries lethal voltages.

Batteries present a risk of electrical shock or burn from high short circuit current. Obey

the precautions.

Batteries may contain HIGH VOLTAGES, and CORROSIVE, TOXIC and EXPLOSIVE

substances. Because of the battery string the output receptacles may carry high voltage

even when the AC supply is not connected to the UPS. Read the shutdown instructions in

the User’s and Installation Guide.

WARNING

The UPS is powered by its own energy source (batteries). The output terminals may be

energized even when the UPS is disconnected from an AC source. To reduce the risk of

fire or electric shock, install this UPS in a temperature and humidity controlled, indoor

environment that is free of conductive contaminants.

Do not stack the 91PS/93PS C-model UPS cabinet on top of any other similar cabinet(s).

Do not stack anything on the top of the 91PS/93PS UPS cabinet. If the 91PS/93PS C-

model UPS cabinet is installed on a shelf, use necessary supports to prevent the UPS

from tipping or dropping.

WARNING

The ambient temperature must not exceed 40 °C (104 °F). Do not operate the UPS near

water or excessive humidity (95% maximum). The system is not intended for outdoor

use.

Before you start any installation or service work, make sure that all AC and DC power

sources are disconnected. Power may come from multiple sources. Also ensure system

grounding / PE continuity.

In a parallel system, the output terminals may be energized even when the UPS is turned

off.

Electric energy hazard. To avoid injury, do not attempt to alter any battery wiring or

connectors.

IMPORTANT: Make sure that you disconnect all battery strings before installation.

CAUTION

Only qualified service personnel knowledgeable of batteries and the required precautions

can do installation or service work on batteries. Installation and service work on batteries

is live-line working and requires the use of voltage tools. Keep unauthorized personnel

away from the batteries.

Before you install or replace batteries, consider all the warnings, cautions, and notes

concerning appropriate handling. Do not disconnect the batteries when the UPS is in the

Battery mode.

Make sure that your replacement batteries are of the same number and type as the

battery that was originally installed in the UPS. See more accurate instructions on the

UPS.

Before you connect or disconnect battery terminals, disconnect the charging source by

opening the corresponding battery circuit breaker.

Examine if the battery is inadvertently grounded. If it is, remove the source of the ground.

Contacting any part of a grounded battery can cause a risk of electric shock.

Discard batteries according to your local disposal requirements.

Do not discard batteries in a fire. When exposed to flame, batteries may explode.

To reduce the risk of a fire, connect only to a circuit that is provided with maximum input

circuit breaker current ratings in accordance with the national and local installation rules.

To ensure proper cooling airflow and to protect personnel from dangerous voltages inside

the unit, keep the UPS door closed and the front panels installed.

Do not install or operate the UPS system close to gas or electric heat sources.

Keep the operating environment within the parameters stated in this document. Keep the

surroundings of the UPS uncluttered, clean, and free from excess moisture.

Obey all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of

the equipment.

The Eaton® 91PS/93PS uninterruptible power supply (UPS) is a true online, continuous-

duty, transformerless, double-conversion, solid-state, single-phase (91PS) or three-phase

(93PS) system. It supplies conditioned and uninterruptible AC power to critical load and

protects it from power failures. Eaton 91PS/93PS output power ratings are based on 15 kW

or 20 kW rated uninterruptible power modules (UPMs).

91PS/93PS is also available as a C-model, which consist of the electrical part of the

91PS/93PS UPS 15/20 kW frame without the battery compartment.

Table 1. UPS cabinet ratings

UPS frame Picture

(Illustration 1)

Number of UPMs Ratings

91PS 15 kW

A and B

1 8, 10, 15 kW

91PS 30 kW

1 or 2 8, 10, 15, 20, 30 kW

93PS 20 kW

A and B

1 8, 10, 15 or 20 kW

93PS 40 kW

1 or 2

8, 10, 15, 20, 30 or 40

The main parts of the 91PS/93PS UPS 8-40 kW are shown in illustration 2. The main parts

are as follows:

1. Control panel

2. Door latch

3. Power module (UPM)

4. Internal battery (not in C-models)

5. Communications area

6. Input switch

7. Battery breaker

8. Maintenance bypass switch (optional)

DANGER

This UPS carries lethal voltages.

Operations inside the UPS must be done by an authorized Eaton Customer Service

Engineer or by qualified service personnel authorized by Eaton. There are no user-

serviceable parts inside the UPS.

For complete safety instructions, refer to the Eaton 91PS/93PS UPS 8-40 kW User’s and

Installation Guide.

The UPS must be installed according to the recommendations in the Eaton 91PS/93PS

UPS 8-40 kW User’s and Installation Guide.

Use the following basic sequence of steps to install the UPS:

1. Create an installation plan for the UPS system.

2. Prepare your site for the UPS system.

3. Inspect and unpack the UPS cabinet.

4. Unload and install the UPS cabinet and wire the system.

5. Complete the installation checklist.

6. Have authorized service personnel perform the preliminary operational checks and start

up.

NOTE: Startup and operational checks must be performed by an authorized Eaton

Customer Service Engineer or by qualified service personnel authorized by Eaton, or the

warranty terms specified in the Warranty become void.

Before you install the UPS system, read and understand how these instructions apply to

the system that you are going to install. Use the procedures and illustrations provided to

create a logical plan for installing the system.

For the UPS system to operate at peak efficiency, the installation site must meet the

environmental parameters outlined in the Eaton 91PS/93PS UPS 8-40 kW User’s and

Installation Guide.

The installation environment must meet the UPS weight and size requirements provided in

Tables 2 and 3.

The dimensions of the UPS cabinet are shown in illustration 1. Note that the depth

dimension (750 mm) includes cable glands.

Table 2. UPS cabinet weights with cardboard packaging

C-model 8-20 kW

(Illustration 1,

picture A)

15/20 kW frame*

(Illustration 1,

picture B)

30/40 kW frame*

(Illustration 1,

picture C)

Shipping weight

98 kg

293 kg

558 kg

Installed weight 86 kg

280 kg

532 kg

Floor loading 310 kg/m2

1107 kg/m2

1478 kg/m2

* Maximum internal batteries are included with all models.

The UPS cabinets use forced air cooling to regulate internal component temperature. By

default, air inlets are in the front of the cabinet and outlets are in the back, see

illustration 3. Allow clearance in front of and behind each cabinet for proper air circulation.

Make sure that the cooling air that enters the UPS does not exceed +40 °C. For ventilation

requirements, refer to the Eaton 91PS/93PS UPS 8-40 kW User’s and Installation Guide.

Table 3. UPS cabinet minimum clearances

15/20 kW frame

(Illustration 1,

pictures A and B)

30/40 kW frame

(Illustration 1,

picture C)

From the top of the cabinet 500 mm 500 mm

From the front of the cabinet

500 mm 650 mm

From the back of the cabinet 150 mm 250 mm

From the side of the cabinet 0 mm 0 mm

The recommended ambient operating temperature and humidity for the UPS system is

shown in illustrations 4.1 and 4.2. An ambient temperature from +20 °C to +25 °C is

recommended to achieve a long life of VRLA batteries.

Table 4. Minimum recommended multi-core cable and fuse sizes for rectifier and bypass input and

UPS output cables (3-phase input, 3-phase output models)

93PS UPS rating (kW) 810 15 20 30 40

Cable [mm2]4*2.5 4*4 4*10 4*10 4*16 4*25

Rectifier fuse [A]

20 20 32 40 63 80

Bypass fuse [A] 20 20 32 40 63 80

PE cable [mm2]1*6 1*6 1*10 1*10 1*16 1*16

Maximum conductor cross

section

20 kW frame and 20 kW C-model: solid wire 16 mm2, stranded wire

with ferrule: 10 mm

40kW frame: solid wire 70 mm2, stranded wire with ferrule: 50 mm2

Table 5. Minimum recommended multi-core cable and fuse sizes for rectifier and bypass input and

UPS output cables (3-phase input, 1-phase output models)

91PS UPS rating (kW) 810 15 20 30

Rectifier cable [mm

]

2,5 4 10 10 16

Rectifier fuse [A] 20 20 32 40 63

Bypass, output cable

[mm2]10 16 25 35 70

Bypass fuse [A]

50 63 80 100 160

PE cable [mm2]10 16 16 16 35

Maximum conductor cross

section, 15 kW frame and

15 kW C-model

Rectifier: solid wire 16 mm2, stranded wire with ferrule:

10 mm2

Bypass/output: solid wire 70 mm2, stranded wire with

ferrule: 50 mm

91PS UPS rating (kW) 810 15 20 30

Maximum conductor cross

section, 30 kW frame

Rectifier: solid wire 70 mm2, stranded wire with ferrule:

50 mm2

Bypass/output: solid wire 95 mm2, stranded wire with

ferrule: 95 mm

CAUTION

Make sure that prospective short-circuit current resulting at the UPS input terminals is

equal or less than conditional short-circuit current declared on the ratings label of the

UPS.

Table 6. Minimum recommended cable and fuse sizes for external battery bank

UPS rating (kW) 810 15 20 30 40

Pos. & neg. line [mm2]1*16 1*16 1*16 1*16 1*35 1*35

Battery fuse [A]

63 63 63 63 160 160

PE cable [mm2]1*16 1*16 1*16 1*16 1*16 1*16

Maximum conductor cross

section

15/20 kW frame, C-model and 30/40 kW frame with separate

battery: solid wire: 25 mm

, stranded wire with ferrule: 16 mm

30/40 kW frame with common battery: solid wire: 90 mm2, stranded

wire with ferrule: 70 mm

For information on rated and maximum currents for rated power and voltage, refer to the

Eaton 91PS/93PS UPS 8-40 kW User’s and Installation Guide.

For the external separate battery option, there are separate terminals for both battery

banks (cabinets), refer to Section 2.3.1.

NOTE: External overcurrent protection is not provided by this product, but is required by

codes. Refer to Table4and 5 for wiring requirements. If a lockable output disconnect is

required, it must be supplied by the user.

Table 7. UPS power cable terminal torques

UPS frame Function Tightening torque Nm

93PS 20 kW

X1, X2, X3: L1, L2, L3, N

1.6

X4: battery +/-

PE (ground)

10 Nm for 16-35 mm2 wire

6 Nm for 4-10 mm2 wire

4 Nm for 2.5 mm

wire

93PS 40 kW

X1, X2, X3: L1, L2, L3, N

X4: battery +/-

PE (ground)

10 Nm for 16-35 mm2 wire

6 Nm for 4-10 mm2 wire

4 Nm for 2.5 mm

wire

UPS frame Function Tightening torque Nm

91PS 15 kW

1.6

X2, X3

PE (ground)

10 Nm for 16-35 mm2 wire

6 Nm for 4-10 mm2 wire

4 Nm for 2.5 mm

wire

91PS 30 kW

X2, X3

PE (ground) 7 Nm (X1, X2, X3)

3.5 Nm (X4)

Action

Yes/No

All packing materials and restraints are removed from each cabinet.

Each cabinet in the UPS system is placed in its installed location.

A cabinet grounding kit / mounting kit is installed between any cabinets that are bolted

together.

All conduits and cables are properly routed to the UPS and any ancillary cabinets.

All power cables are properly sized and terminated.

Neutral conductors are installed and bonded to ground according to the requirements.

A ground conductor is properly installed.

Battery cables are terminated and connected to battery connectors.

Battery Shunt trip and Aux contact signal wiring is connected from the UPS to the battery

breaker.

LAN drops are installed.

All LAN connections are completed.

Air conditioning equipment is installed and operating correctly.

The area around the installed UPS system is clean and dust-free (it is recommended that

the UPS is installed on a level floor suitable for computer or electronic equipment).

There is adequate workspace around the UPS and other cabinets.

Adequate lighting is provided around all the UPS equipment.

A 230 VAC service outlet is located within 7.5 meters of the UPS equipment.

The Remote Emergency Power-off (REPO) device is mounted in its installed location

and its wiring is terminated inside the UPS cabinet.

If EPO is used in the NC configuration, a jumper is installed on the EPO between pins 1

and 2.

(OPTIONAL) Alarm relays and signal outputs are wired appropriately.

(OPTIONAL) A remote battery disconnect control is mounted in its installed location and

its wiring is terminated inside the UPS and battery cabinet.

(OPTIONAL) Accessories are mounted in their installed locations and their wiring is

terminated inside the UPS cabinet.

Start-up and operational checks are performed by an authorized Eaton Customer

Service Engineer or by a qualified service engineer authorized by Eaton.

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