Dräger PX4500 Manual de usuario

Quick Start Guide Dräger PX4500

PC measurement data management

via Internet download!

Dräger MSI GmbH

Rohrstraße 32

58093 Hagen

Tel.: 02331 95 84 0

Fax: 02331 95 84 29

e-mail: [email protected]

5695103

edition 01 - May 2022

Quick Start Guide Dräger PX4500

5695103

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General Hints

Every use of a Dräger PX4500 requires the exact knowledge and compliance of the instruction

manual 5695102, the corresponding norms and standards, the applicable legal provisions, and the

regula-tions and rules for health and safety at work.

Provisional sealing plugs (rubber plugs) of pressurised pipings, that are used over an operating

pressure of 0.5 bar, represent an increased safety risk.

The instrument is only destinated for the applications, as described in the instruction manual. In order to in-

sure the proper function and measurement accuracy, an annual maintenance and re-adjustment has to be

carried out by an authorized service partner.

Before each measurement make sure that the instrument and the accessories are in a perfect condi-

tion.

Charge the Dräger PX4500 only with an USB power supply with 5V DC / 1,5 A.

Instruction manual and PC measurement data

You can download the instruction manual from our website www.draeger-msi.de under the menu Online-

Services →Download →PX4500.

To download the PC measurement data management go to www.draeger-msi.de -> Online-Services ->

Download -> PX4500 -> PC200P. The required USB drivers are installed automatically.

Since 2005 across the EU the Waste Electrical and Electronic Equipment Directive

(WEEE 2002/96/EC) have been in force that governs that for private households

garbage collecting and recycling points are arranged. Because the Dräger PX4500 isn't registered for

the use in private households, it isn't allowed to dispose it that way. The instruments can be returned to your

na-tional Dräger Safety Organisation for disposal. If you have any questions about the disposal, contact

Dräger MSI GmbH, please.

Switch ON

Press the On-/Off Button for 1 second till it gets illuminated.

Switch OFF

Choose in the main menu 'OFF', or hold the pess On-/Off Button for at least 5 seconds from any menu op-

tion.

Functions

Via the main menu individual tests and measurements can be called up.

Pressure measurements

1. Fine pressure up to 150 mbar (air and gas)

2. Pressure up to 3.5 bar (option external sensor; air and gas)

3. High pressure up to 25 bar (option external sensor; air, gas and water)

Follow the instructions of the Dräger PX4500 when testing gas pipes!

The test pressure for performing tightness tests can be pressurized by every standard bike pump or com-

pressor equipped with hose and Schrader valve.

General tightness test

Via this function it is possible to perform tightness tests with freely selectable nominal pressure, stabilisation

time and measuring time.

Select test pressure: 20 mbar – 25,000 mbar

Select stabilisation time: 5 minutes – 6 hours

Select measuring time: 5 minutes – 6 hours

Gas pipe tests

Quick Start Guide Dräger PX4500

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5695103

For the installation and maintainance of gas pipes, a stress test and a tightness test according to

DVGW TRGI 2008 worksheet G600, has to be performed. For tightness and stress tests, pipings have

to be disconnected from gas-carrying lines and have to be metal-to-metal seated.

1. Tightness test (TRGI G 600) 150 mbar

Stabilisation time and measuring time at tightness tests according to TRGI G 600

2. Stress test (TRGI G 600) 1 bar (3 bar at middle-pressure systems)

Connect external pressure sensor via adapter to the gas pipe.

Stabilisation time: 2 – 10 minutes

Measuring time: 10 minutes

Middle-pressure systems: Stabilisation time 180 minutes

Measuring time: 120 minutes

For a pipe volume at middle-pressure systems over 2,000 liters, the test time has to be increased for

15 minutes each additional 100 liters pipe volume.

Liquid gas pipe tests

1. Tightness test (TRF) 150 mbar

Stabilisation time: 10 minutes

Measuring time: 10 minutes

2. Strength test (TRF) 1 bar 10 minutes at exposed liquid gas pipes

Connect external pressure sensor via adapter to the gas pipe.

Stabilisation time: 10 minutes

Measuring time: 10 minutes

3. Festigkeitsprüfung (TRF) 1 bar 30 minutes at partially earth-covered liquid gas pipes

Connect external pressure sensor via adapter to the gas pipe.

Stabilisation time: 30 minutes

Measuring time: 10 minutes

Water pipe tests

1.Tightness test with air (DIN EN 806) 150 mbar

Enter pipe volume

Stabilisation time: 2 – 10 minutes

Measuring time: 120 minutes at a volume up to 100 l

For each additional 100 l pipe volume the

test time has to be increased for 20 minutes.

2. Stress test with air up to DN50 max. 3 bar or up to DN100 1 bar (DIN EN 806)

Connect external pressure sensor via adapter to the pipe.

Stabilisation time: 2 – 10 minutes

Measuring time: 10 minutes

3. Tightness test crimped connections (untight if not crimped) with water 6 bar (DIN EN 806)

Connect external pressure sensor via adapter to the pipe.

Stabilisation time: 10 minutes

Measuring time: 15 minutes

4. Tightness test with water 11 bar (DIN EN 806)

Connect external pressure sensor via adapter to the pipe.

Stabilisation time and measuring time: Material-dependent

Pressure Volume Stabil. time Meas. time

150 mbar < 100 l 10 min 10 min

150 mbar ≥100 l < 200 l

30 min 20 min

150 mbar

≥

200 l

60 min

30 min

Quick Start Guide Dräger PX4500

5695103

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Documentation

All measurements that has finished can be printed out on the MSI BTIR Bluetooth printer or be stored in the

memory of the Dräger PX4500. Via an alpha-numeric keypad it is possible to enter or change customer and

installation data. Stored data and measurements can be edited and printed out via the PC software with pre-

fabricated measurement protocols, including a company logo.

Checklists

Via the PC software it is possible to configure checklists. Up to 4 checklists with each up to 20 checkpoints

can be stored, edited and via alpha-numeric keypad commented in the device.

Data memory

In the data memory information the number of stored customers,

stored measurements and the total number of used storage spaces

is displayed. Stored measurements can be displayed and printed out from here, the inspector table can be

edited. Measuremnts can be deleted.

Info

Information of the instrument – e.g.. Type, Manufacturer, Software version, Serial number

Settings

Adjustment and setting of user defined functions – e.g. time, display lighting, overlaying of the integrated help

function, entering the company data for print outs viaBluetooth printer MSI BTIR.

General technical data

Display:

Interfaces:

Power supply :

PC connection/

Charging cable:

Dimensions:

Weight:

Operating temperature:

Storage temperature:

Colour display with touchscreen

USB, BTLE

Li-ion Battery, 3.6 V, 2700 mAh, Charge level

indicator USB power supply primary 100 - 240 V AC;

secondary 5 V DC; 1,5 A

USB cable max. 1 m

90 x 200 x 35 mm (W x H x D)

ca. 345 g

+5 °C ... + 40 °C

-20 °C ... + 50 °C

Humidity: 10 - 90 % RH, non-condensing

Atmospheric pressure: 800 to 1100 hPa

Technical data pressure measurements

Display Measuring range Resolution Accuracy Max. over pressure

Medium pressure I - 10 … + 100 mbar 0.01 mbar

< ± 0.5 mbar oder

< ± 1 % f. MV* 750 mbar

Medium pressure II - 10 … + 160 mbar 0.1 mbar < ± 0.5 mbar or <

± 5 % f. MV* 750 mbar

Pressure

(ext. sensor, option) - 100 … + 3,500 mbar 1 mbar < 1 % f. MR** 4,000 mbar

High pressure

(ext.Sensor, Option) 0.1 … + 25.00 bar 0.01 bar < 1 % f. MR** 35 bar

*MV = Measurement

value

**MR = Measuring

range

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