Degelman M28 Manual de programación

OPERATOR & PARTS

MANUAL

142657 v2.5

DEGELMAN INDUSTRIES LTD.

BOX 830-272 INDUSTRIAL DRIVE,

REGINA, SK, CANADA, S4P 3B1

FAX 306.543.2140 PH 306.543.4447

1.800.667.3545 DEGELMAN.COM

MANURE SPREADER

M28 & M34

Serial Numbers 1010-1070

DEGELMAN INDUSTRIES LTD.

BOX 830-272 INDUSTRIAL DRIVE,

REGINA, SK, CANADA, S4P 3B1

FAX 306.543.2140 PH 306.543.4447

1.800.667.3545 DEGELMAN.COM

IMPORTANT:

READ MANUAL

TABLE OF CONTENTS - OPERATORS SECTION

Introduction 2

Overview 3

Safety 4

Preparation

Hook-up / Unhooking 6

Tractor & Spreader Preparation 7

Operation

Operation Safety & Preparation 8

Loading / Unloading 9

Optional Material Trailer Use 10

Transporting & Storage 11

Service & Maintenance

Safety & Speciﬁcations 12-13

Service Intervals 14

Adjustments 15-16

Repair 17-19

Troubleshooting 20

Parts Section - Table Of Contents 22

Warranty 42-43

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142657 - Manure Spreader (17-March-2016)

OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout the manual, are

as seen from the tractor drivers’ seat and facing in the direction of travel.

Introduction

CONGRATULATIONS Congratulations on your choice of a Degelman M28/M34 Manure Spreader to

complement your farming operation. It has been designed and manufactured to meet the needs of a discerning

agricultural market for the efﬁcient and uniform spread distribution of manure. Use this manual as your ﬁrst

source of information about this machine. If you follow the instructions given in this manual, your machine will

work well for many years.

Safe, efﬁcient and trouble free operation of your Degelman Spreader requires that you and anyone else who

will be operating or maintaining the Spreader, read and understand the Safety, Operation, Maintenance and

Troubleshooting information contained within this Manual.

Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your

Degelman Dealer if you need assistance, information or additional copies of the manual.

Left Side

Front

Right Side

Rear

M28 & M34 SERIES MANURE SPREADERS

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142657 - Manure Spreader (17-March-2016)

Overview

The Degelman M28 & M34 Manure Spreaders

are designed to efﬁciently and uniformly spread

manure in widths of up to 60 feet in ﬁelds. Many

of the features incorporated into this machine are

the result of suggestions made by customers like

you.

It is the owner’s or operator’s responsibility

to read this manual carefully to learn how to

operate the machine safely and how to set it to

provide maximum efﬁciency. Safety is everyone’s

business. By following safe operating practices, a

safe environment is provided for the operator and

bystanders.

The manual will take you step-by-

step through your working day.

By following the operating

instructions in conjunction

with a good maintenance

program, your machine

will provide many years of

trouble-free service.

TO THE NEW OPERATOR OR OWNER

The Manure Spreader consists of a smooth walled

material trailer with a ﬂoor chain drag system that

pulls material steadily through a discharge gate

at the rear of the machine where the dual vertical

beaters process and distribute the material at high

speeds in a uniform spread pattern.

The dual rear beaters are directly driven by

gearboxes that are connected to the tractor’s PTO

through drivelines.

The ﬂoor chain drag system is hydraulically

controlled and incorporates a “Flow Control System”

adjusted by an incremental dial located on an

in-cab control box. This controls the speed

of which the chains drag material towards

the rear beaters. The chain is driven by a

hydraulic motor and gearbox located on the

rear right-hand side of the spreader.

A rear gate is used to prevent material

from packing into the rear beaters

while loading and to prevent material

from falling out during transport. It is

raised and lowered by two hydraulic

cylinders.

PRINCIPLES OF OPERATION

Spreader Components

1. Hitch Frame

2. Walking Axle

3. Material Trailer

4. Conveyor Chain/

Slat Assembly

5. Rear Gate

6. Beater Assembly

7. Chain Drive/Hyd.

Motor/Gearbox

8. PTO Driveline

9. Conveyor Axle

10. Chain Shield

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142657 - Manure Spreader (17-March-2016)

The Safety Alert Symbol identiﬁes important safety

messages applied to the Manure Spreader and in

this manual. When you see this symbol, be alert to

the possibility of injury or death. Follow the

instructions provided on the safety messages.

The Safety Alert Symbol means:

ATTENTION!

BECOME ALERT!

YOUR SAFETY IS INVOLVED!

DANGER: Indicates an imminently hazardous situation

that, if not avoided, WILL result in death or serious injury

if proper precautions are not taken.

WARNING: Indicates a potentially hazardous

situation that, if not avoided, COULD result in death or

serious injury if proper precautions are not taken.

CAUTION: Indicates a potentially hazardous situation

that, if not avoided, MAY result in minor or moderate

injury if proper practices are not taken, or, serves as a

reminder to follow appropriate safety practices.

Why is SAFETY important to YOU?

3 BIG Reasons:

•Accidents Can Disable and Kill

•Accidents Are Costly

•Accidents Can Be Avoided

Note the use of the Signal Words: DANGER, WARNING, and CAUTION with the safety messages.

The appropriate Signal Word has been selected using the following guidelines:

SAFETY ALERT SYMBOL

SIGNAL WORDS

Safety

CAUTION

DANGER

WARNING

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142657 - Manure Spreader (17-March-2016)

1. Read and understand the Operator’s

Manual and all safety signs before

operating, maintaining or adjusting

the Manure Spreader.

2. Install and properly secure all shields and

guards before operating. Use hitch pin with a

mechanical locking device.

3. Have a ﬁrst-aid kit available for use

should the need arise and know

how to use it.

4. Have a ﬁre extinguisher available

for use should the need arise and

know how to use it.

5. Wear appropriate protective gear. This list

includes but is not limited to:

• A hard hat

• Protective shoes with slip resistant soles

• Protective glasses or goggles

• Heavy gloves

• Wet weather gear

• Hearing protection

• Respirator or ﬁlter mask

6. Clear the area of people, especially small

children, and remove foreign objects from the

machine before starting and operating.

7. Do not allow riders.

8. Stop tractor engine, set park brake, remove

ignition key and wait for all moving parts to

stop before servicing, adjusting, repairing or

unplugging.

9. Review safety related items with all operators

annually.

YOU are responsible for the safe operation and

maintenance of your Degelman Manure Spreader.

YOU must ensure that you and anyone else who

is going to operate, maintain or work around

the Spreader be familiar with the operating and

maintenance procedures and related SAFETY

information contained in this manual.

This manual will take you step-by-step through

your working day and alerts you to all good safety

practices that should be adhered to while operating

this equipment.

Remember, YOU are the key to safety. Good safety

practices not only protect you but also the people

around you. Make these practices a working

part of your safety program. Be certain that

EVERYONE operating this equipment is familiar

with the recommended operating and maintenance

procedures and follows all the safety precautions.

Most accidents can be prevented. Do not risk injury

or death by ignoring good safety practices.

• Manure Spreader owners must give

operating instructions to operators or

employees before allowing them to operate

the Spreader, and at least annually

thereafter.

• The most important safety device on this

equipment is a SAFE operator. It is the

operator’s responsibility to read and

understand ALL Safety and Operating

instructions in the manual and to follow

these. All accidents can be avoided.

• A person who has not read and understood

all operating and safety instructions is

not qualiﬁed to operate the machine. An

untrained operator exposes himself and

bystanders to possible serious injury or

death.

• Do not modify the equipment in any way.

Unauthorized modiﬁcation may impair the

function and/or safety and could affect the

life of the equipment.

• Think SAFETY! Work SAFELY!

Safety

SAFETY GENERAL SAFETY

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142657 - Manure Spreader (17-March-2016)

The Manure Spreader should always be parked on

a level, dry area that is free of debris and foreign

objects. Follow this procedure when attaching:

1. Clear the area of bystanders and remove

foreign objects from the machine and working

area.

2. Make sure there is enough room to back the

tractor up to the hitch pole.

3. Start the tractor and slowly back it up to the

hitch point.

4. Stop the tractor engine, place all controls in

neutral, set park brake and remove ignition key

before dismounting.

5. Use the hitch pole jack to raise or lower the pole

to align with the drawbar.

6. Install a drawbar pin with provisions for a

mechanical retainer such as a Klik pin.

Install the retainer.

7. Install a safety chain between the tractor

drawbar and the hitch pole.

8. Connect PTO driveline to tractor.

9. Connect the Flow Control cable plugs.

Preparation

HOOK-UP / UNHOOKING

10. Connect the Electrical Light plug.

11. Connect the hydraulics. To connect, proceed as

follows:

• Use a clean cloth or paper towel to clean the

couplers on the ends of the hoses. Also clean

the area around the couplers on the tractor.

• Remove the plastic plugs from the couplers and

insert the male ends.

NOTE: If the direction of motion is wrong,

reverse the couplers.

12. Raise the hitch jack and rotate it 90º to place in

its stowed position or relocate on jack bushing

located on the side frame (see detail below).

13. When unhooking from the tractor, reverse the

above procedure.

NOTE: Occasionally air may become trapped

in the hydraulic circuit, making it necessary to

“bleed” the circuit.

To perform this operation cycle the hydraulics

several times or especially on older tractors,

temporarily loosen an easily accessible hose

ﬁtting enough to allow any trapped air to escape

while cycling the hydraulics. Retighten ﬁtting.

PTO: Connect the PTO Driveline

• Check that the PTO driveline

telescopes easily and the shield

rotates freely

• Attach the driveline to tractor by:

- Retracting the locking collar

- Slide the yoke over the shaft

- Push yoke until lock collar clicks

into position

Connect the Hyd. lines

• Clean off couplers on

hose & tractor with cloth

• Remove plugs & insert

couplers

- Ensure pressure & return

lines are matched up on

same valve bank

Turn jack sideways for ﬁeld position or relocate on side.

Install a safety chain

between tractor drawbar

and the hitch pole.

• Always park on a level surface

clear of debris and obstacles.

Connect Flow Control

• Connect the cable

plug ends from the

ﬂow control

box to the valve

assembly. Connect Electrical

Lights Plug

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142657 - Manure Spreader (17-March-2016)

Preparation

TRACTOR PREPARATION

Although there are no operational restrictions on the

Manure Spreader when it is new, there are some

mechanical checks that must be done to ensure the long

term integrity of the unit. When using the machine for

the ﬁrst time, follow this procedure:

IMPORTANT:It is extremely important to follow

all of the procedures especially those listed in the

“Before using” section below to avoid damage:

A. Before using:

1. Read Safety Info. & Operator’s Manual. Do not

operate the spreader until the safety precautions in

this manual and the decals on the spreader have

been read and understood by the operator.

2. Check for proper assembly and adjustment and

make sure all bolts are tight. All bolts were

checked at the factory

when assembled but

need to be checked

again as vibrations in

shipment may loosen

them slightly.

3. Complete steps in “Pre-Operation Checklist”.

4. Lubricate the machine completely. Refer to the

Lubrication section of this manual (p.14). The

initial grease was applied at the factory but

proper maintenance is the user’s responsibility and

must begin before the ﬁrst use.

NOTE: Ensure driveline is properly lubricated,

especially the driveline CV as it is not originally

lubricated from supplier.

5. Operate the machine slowly for a period of time to

run the chains in and conﬁrm that all parts work

freely.

B. After operating for 2 hours:

1. Retorque wheel bolts.

2. Check torque on the driveline cut-out clutch

bolt (taper pin). Tighten to 75 ft-lbf (102 N·m)

3. Check all hardware. Tighten as required.

4. Check all hydraulic system connections.

Tighten if any are leaking.

5. Tighten chain.

C. After operating for 8 hours:

1. Repeat Step B.

2. Go to the service schedule as outlined in the

“Service & Maintenance” section.

SPREADER PREPARATION

Follow this procedure when selecting and preparing

a tractor for use with the machine:

1. Use only a tractor of sufﬁcient power and

weight to adequately handle the machine. It

is recommended that the tractor have at least

180 PTO horsepower for normal operating

conditions.

2. It is recommended to pin the drawbar in its

centre draft position.

3. Use only a drawbar pin with provisions for a

mechanical retainer such as a Klik pin. Always

install the retainer.

4. Always attach a safety chain between the

tractor and the machine to prevent unexpected

separation.

5. The drawbar pin to 1000 PTO shaft end

dimension should be either:

16 inches for 1-3/8, 21 spline PTO models

20 inches for 1-3/4, 20 spline PTO models.

IMPORTANT:Do not use on a tractor equipped

with a PTO shaft adapter to prevent

mismatching of PTO speeds and over

telescoping of the driveline.

20 inches

16 inches

1-3/4 - 20 Spline

1-3/8 - 21 Spline

Recommended Wheel Bolt

Torque Specs:

280-300 ft·lbs (380-405 N·m) -dry

220-240 ft·lbs (300-325 N·m) -lub.

Note: Recheck torque on wheel

bolts after a couple of hours, and

following day.

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142657 - Manure Spreader (17-March-2016)

Operation

OPERATING SAFETY

1. Read and understand the Operator’s Manual

and all safety signs before using.

2. Stop tractor engine, place all controls in neutral,

set park brake, remove ignition key and wait

for all moving parts to stop before servicing,

adjusting, repairing or unplugging.

3. Keep hands, feet, hair and clothing away from

all moving and/or rotating parts.

4. Do not allow riders on the Manure Spreader or

tractor during operation or transporting.

5. Keep all shields and guards in place when

operating.

6. Clear the area of all bystanders, especially

children, before starting.

7. Be careful when working around or maintaining

a high-pressure hydraulic system. Ensure all

components are tight and in good repair before

starting.

8. Clean all reﬂectors, lights and the SMV sign (if

applicable) before transporting on a highway

or public road. Be sure to check with local

highway authorities and comply with their

lighting requirements.

9. Stay well back from machine when operating

to prevent being hit by ﬂying rocks and debris.

Keep others a minimum of 500 ft (150m) away.

PRE-OPERATION CHECKLIST

It is important for both personal safety and

maintaining the good mechanical condition of

the machine that this pre-operational checklist

be followed.

Before operating the machine and each time there-

after, the following areas should be checked off:

1. Lubricate the machine completely. Refer

to the schedule outlined in the “Service &

Maintenance Section” of this manual.

2. Use only a tractor of adequate power (180hp

minimum) and weight to handle the spreader.

3. Ensure that the machine is properly attached

to the tractor using a drawbar pin with

provisions for a mechanical retainer. Make sure

that a retainer such as a Klik pin is installed.

4. Ensure the safety chain on the hitch is installed.

5. Check tires and ensure that they are inﬂated

to the speciﬁed pressure: 65 psi (450 kPa) or

58 psi (400 kPa) for large tire option.

6. Check oil level in the tractor hydraulic

reservoir. Top up as required.

7. Inspect all hydraulic lines, hoses, ﬁttings and

couplers for tightness. Tighten if there are leaks.

Use a clean cloth to wipe any accumulated

dirt from the couplers before connecting to the

tractor’s hydraulic system.

8. Inspect all moving and rotating parts.

Remove any debris that has become entangled

in them.

9. Make sure that all guards and shields are

installed and secured in position.

10. Check the oil level in the gearboxes. Top up

as required.

11. Insure that the PTO driveline is securely

attached on both ends and can telescope easily.

Check that the PTO driveline shield rotates

freely.

WARNING:Use extreme care

when working around a high

pressure hydraulic system. Make

sure all connections are tight

and all components are in good

repair. Wear hand and eye

protection when searching for suspected leaks.

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