Datakom D Series Manual de usuario

D-500L Firmware V-5.8

D 500

WARNING

SERVICE

REQU EST

ALARM

PGM

AUTO STOPTEST RUN

MAINS

GENSET

LOAD

STATUS

D-500L

ADVANCED

GENSET

CONTROLLER

The D-xxx series are next generation genset control

units combining multi-functionality and wide

communication possibilities together with a reliable

and low cost design.

The unit complies and mostly exceeds world’s

tightest safety, EMC, vibration and environmental

standards for the industrial category.

Software features are complete with easy firmware

upgrade process through USB port.

The Windows based PC software allows monitoring

and programming through USB, serial and GPRS.

The PC based Rainbow Scada software allows

monitoring and control of an unlimited number of

gensets from a single central location.

AMF unit with uninterrupted transfer

ATS unit with uninterrupted transfer

Remote start controller

Manual start controller

Engine controller

Remote display & control unit

Waveform display of V & I

Harmonic analysis of V & I

CTs at genset or load side

GSM-GPRS

Internal GPRS modem (optional)

GSM-SMS

e-mail

Modbus

USB Device

RS-485

RS-232

J1939-CANBUS

3 phases 4 wires, star

3 phases 3 wires, 3 CTs

3 phases 3 wires, 2 CTs (L1-L2)

3 phases 3 wires, 2 CTs (L1-L3)

2 phases 3 wires, L1-L2

2 phases 3 wires, L1-L3

3 phases 4 wires, delta

1 phase 2 wires

FUNCTIONALITIES

COMMUNICATIONS

TOPOLOGIES

DESCRIPTION

D-500L Firmware V-5.8

K35D03-EN - 2 -

Any unauthorized use or copying of the contents or any part of this document is prohibited.

This applies in particular to trademarks, model denominations, part numbers and drawings.

This document describes minimum requirements and necessary steps for the successful installation of

the D-xxx family units.

Follow carefully advices given in the document. These are often good practices for the installation of

genset control units which reduce future issues.

For all technical queries please contact Datakom at below e-mail address:

[email protected].tr

If additional information to this manual is required, please contact the manufacturer directly at below e-

mail address: [email protected].tr

Please provide following information in order to get answers to any question:

- Device model name (see the back panel of the unit),

- Complete serial number (see the back panel of the unit),

- Firmware version (read from the display screen),

- Measuring-circuit voltage and power supply voltage,

- Precise description of the query.

FILENAME

DESCRIPTION

500-Rainbow Installation

Rainbow Plus D-500 D-700 Installation Guide

500-Rainbow Usage

Rainbow Plus D-500 D-700 Usage Guide

500-GSM Configuration

GSM Configuration Guide for D-500 D-700

500-Firmware Update

Firmware Update Guide for D-500 D-700

500-MODBUS

Modbus Application Manual for D-500 D-700

500-Rainbow Scada Installation

Rainbow Scada Installation Guide

500-Rainbow Scada Usage

Rainbow Scada Usage Guide

QUERRIES

RELATED DOCUMENTS

ABOUT THIS DOCUMENT

D-500L Firmware V-5.8

K35D03-EN - 3 -

REVISION

DATE

AUTHOR

DESCRIPTION

19.06.2015

First edition, firmware version 5.4

06.05.2016

Revised for firmware version 5.7

CAUTION: Potential risk of injury or death.

WARNING: Potential risk of malfunction or material damage.

ATTENTION: Useful hints for the understanding of device operation.

REVISION HISTORY

TERMINOLOGY

D-500L Firmware V-5.8

K35D03-EN - 4 -

The D-500 family units are available in various options and peripheral features. Please use below

information for ordering the correct version:

Dxxx

-M

-J

-G

-T

-00

Screw type bracket

Stock Code=J10P01 (per unit)

Self Retaining type bracket

Stock Code=K16P01 (per unit)

Sealing Gasket

SPARE PARTS

ORDERING CODES

Family Code

With Internal

GSM-GPRS

Modem

With CANBUS-

J1939 port

With Sealing

gasket

With Conformal

Coating

Variant

00: standard unit

01...99: customer

specific products

D-500L Firmware V-5.8

K35D03-EN - 5 -

Electrical equipment should be installed only by qualified

specialist. No responsibility is assured by the manufacturer or

any of its subsidiaries for any consequences resulting from the

non-compliance to these instructions.

Check the unit for cracks and damages due to transportation. Do

not install damaged equipment.

Do not open the unit. There are no serviceable parts inside.

Fuses must be connected to the power supply and phase voltage

inputs, in close proximity of the unit.

Fuses must be of fast type (FF) with a maximum rating of 6A.

Disconnect all power before working on equipment.

When the unit is connected to the network do not touch

terminals.

Short circuit terminals of unused current transformers.

Any electrical parameter applied to the device must be in the

range specified in the user manual. Although the unit is designed

with a wide safety margin, over-range parameters may reduce

lifetime, alter operational precision or even damage the unit.

Do not try to clean the device with solvent or the like. Only clean

with a dump cloth.

Verify correct terminal connections before applying power.

Only for front panel mounting.

SAFETY NOTICE

Failure to follow below instructions

will result in death or serious injury

Current Transformers must be used for current measurement.

No direct connection allowed.

D-500L Firmware V-5.8

K35D03-EN - 6 -

1. INSTALLATION INSTRUCTIONS

2. MOUNTING

2.1 DIMENSIONS

2.2 SEALING, GASKET

2.3 ELECTRICAL INSTALLATION

3. TERMINAL DESCRIPTIONS

3.1. BATTERY VOLTAGE INPUT

3.2. AC VOLTAGE INPUTS

3.3. AC CURRENT INPUTS

3.4. DIGITAL INPUTS

3.5. ANALOG SENDER INPUTS AND SENDER GROUND

3.6. CHARGE INPUT TERMINAL

3.7. MAGNETIC PICKUP INPUT

3.8. MAINS CONTACTOR OUTPUT

3.9. GENERATOR CONTACTOR OUTPUT

3.10. DIGITAL OUTPUTS

3.11. INPUT/OUTPUT EXTENSION

3.12. RS-485 PORT

3.13. RS-232 PORT

3.14. J1939-CANBUS PORT

3.15. USB DEVICE PORT

3.16. GSM MODEM (OPTIONAL)

4. TOPOLOGIES

4.1. SELECTING THE TOPOLOGY

4.2. 3 PHASE, 4 WIRE, STAR

4.3. 3 PHASE, 3 WIRE, DELTA

4.4. 3 PHASE, 4 WIRE, DELTA

4.5. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L2)

4.6. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L3)

4.7. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L2)

4.8. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L3)

4.9. 1 PHASE, 2 WIRE

TABLE OF CONTENTS

D-500L Firmware V-5.8

K35D03-EN - 7 -

5. FUNCTIONALITIES

5.1. CT LOCATION SELECTION

5.2. AMF FUNCTIONALITY

5.3. ATS FUNCTIONALITY

5.4. REMOTE START FUNCTIONALITY

5.5 ENGINE CONTROLLER FUNCTIONALITY

5.6. REMOTE DISPLAY UNIT FUNCTIONALITY

5.7. 400HZ OPERATION

6. CONNECTION DIAGRAMS

6.1. AMF FUNCTIONALITY, CTs AT LOAD SIDE

6.2. AMF FUNCTIONALITY, CTs AT ALTERNATOR SIDE

6.3. ATS FUNCTIONALITY

6.4. REMOTE START FUNCTIONALITY

6.5. ENGINE CONTROL FUNCTIONALITY

6.6. REMOTE DISPLAY PANEL FUNCTIONALITY

7. TERMINAL DESCRIPTION

8. TECHNICAL SPECIFICATIONS

9. DESCRIPTION OF CONTROLS

9.1. FRONT PANEL FUNCTIONALITY

9.2. PUSHBUTTON FUNCTIONS

9.3. DISPLAY SCREEN ORGANIZATION

9.4. AUTOMATIC DISPLAY SCROLL

9.5. MEASURED PARAMETERS

9.6. LED LAMPS

10. WAVEFORM DISPLAY & HARMONIC ANALYSIS

11. DISPLAYING EVENT LOGS

12. STATISTICAL COUNTERS

12.1. FUEL FILLING COUNTER

12.2. FUEL CONSUMPTION MONITORING

13. OPERATION OF THE UNIT

13.1. QUICK START GUIDE

13.2. STOP MODE

13.3. AUTO MODE

13.4. RUN MODE, MANUAL CONTROL

13.5. TEST MODE

14. PROTECTIONS AND ALARMS

14.1. DISABLING ALL PROTECTIONS

14.2. SERVICE REQUEST ALARM

14.3. SHUTDOWN ALARMS

14.4. LOADDUMP ALARMS

D-500L Firmware V-5.8

K35D03-EN - 8 -

14.5. WARNINGS

14.6. NON-VISUAL WARNINGS

15. PROGRAMMING

15.1. RESETTING TO FACTORY DEFAULTS

15.2. ENTERING THE PROGRAMMING MODE

15.3. NAVIGATING BETWEEN MENUS

15.4. MODIFYING PARAMETER VALUE

15.5. PROGRAMMING MODE EXIT

16. PROGRAM PARAMETER LIST

16.1. CONTROLLER CONFIGURATION GROUP

16.2. ELECTRICAL PARAMETERS GROUP

16.3. ENGINE PARAMETERS GROUP

16.4. ADJUST DATE AND TIME

16.5. WEEKLY OPERATION SCHEDULE

16.6. EXERCISER SCHEDULE

16.7. SENDER CONFIGURATION

16.8. DIGITAL INPUT CONFIGURATION

16.9. OUTPUT CONFIGURATION

16.10. SITE ID STRING

16.11. ENGINE SERIAL NUMBER

16.12. MODEM1-2/SMS1-2-3-4 TELEPHONE NUMBERS

16.13. GSM MODEM PARAMETERS

16.14. ETHERNET PARAMETERS

17. CRANK CUTTING

18. OVERCURRENT PROTECTION (IDMT)

19. MOTORIZED CIRCUIT BREAKER CONTROL

20. J1939 CANBUS ENGINE SUPPORT

21. GPS SUPPORT

22. GSM CONFIGURATION

23. CENTRAL MONITORING OF GENSETS

24. E-MAIL SENDING

25. SMS COMMANDS

D-500L Firmware V-5.8

K35D03-EN - 9 -

26. SOFTWARE FEATURES

26.1. LOAD SHEDDING / DUMMY LOAD

26.2. LOAD ADD / SUBSTRACT

26.3. FIVE STEP LOAD MANAGEMENT

26.4. REMOTE START OPERATION

26.5. DISABLE AUTO START, SIMULATE MAINS

26.6. BATTERY CHARGING OPERATION, DELAYED SIMULATE MAINS

26.7. DUAL GENSET MUTUAL STANDBY OPERATION

26.8. MULTIPLE VOLTAGE AND FREQUENCY

26.9. SINGLE PHASE OPERATION

26.10. EXTERNAL CONTROL OF THE UNIT

26.11. AUTOMATIC EXERCISER

26.12. WEEKLY OPERATION SCHEDULER

26.13. ENGINE HEATING OPERATION

26.14. ENGİNE IDLE SPEED OPERATİON

26.15. ENGINE BLOCK HEATER

26.16. FUEL PUMP CONTROL

26.17. GAS ENGINE FUEL SOLENOID CONTROL

26.18. PRE-TRANSFER SIGNAL

26.19. CHARGING THE ENGINE BATTERY

26.20. EXTERNALLY CONTROLLED DIGITAL OUTPUTS

26.21. COMBAT MODE

26.22. RESETTING THE CONTROLLER

26.23. AUTOMATIC CONNECTION TOPOLOGY DETERMINATION

26.24. ZERO POWER AT REST

27. MODBUS COMMUNICATIONS

27.1. PARAMETERS REQUIRED FOR RS-485 MODBUS OPERATION

27.2. DATA FORMATS

28. DECLARATION OF CONFORMITY

29. MAINTENANCE

30. DISPOSAL OF THE UNIT

31. ROHS COMPLIANCE

32. TROUBLESHOOTING GUIDE

D-500L Firmware V-5.8

K35D03-EN - 10 -

Before installation:

Read the user manual carefully, determine the correct connection diagram.

Remove all connectors and mounting brackets from the unit, then pass the unit through the

mounting opening.

Put mounting brackets and tighten. Do not tighten too much, this can brake the enclosure.

Make electrical connections with plugs removed from sockets, then place plugs to their sockets.

Be sure that adequate cooling is provided.

Be sure that the temperature of the environment will not exceed the maximum operating

temperature in any case.

Below conditions may damage the device:

Incorrect connections.

Incorrect power supply voltage.

Voltage at measuring terminals beyond specified range.

Voltage applied to digital inputs over specified range.

Current at measuring terminals beyond specified range.

Overload or short circuit at relay outputs

Connecting or removing data terminals when the unit is powered-up.

High voltage applied to communication ports.

Ground potential differences at non-isolated communication ports.

Excessive vibration, direct installation on vibrating parts.

Below conditions may cause abnormal operation:

Power supply voltage below minimum acceptable level.

Power supply frequency out of specified limits

Phase order of voltage inputs not correct.

Current transformers not matching related phases.

Current transformer polarity incorrect.

Missing grounding.

Current Transformers must be used for current

measurement.

No direct connection allowed.

1. INSTALLATION INSTRUCTIONS

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