Datakom D-500 Manual de usuario

D-500 User Manual Rev_06 Firmware V-5.8

D-500

ADVANCED

GENSET

CONTROLLER

The D-500 is a next generation genset control unit

combining multi-functionality and wide

communication possibilities together with a reliable

and low cost design.

The unit complies and mostly exceeds world’s

tightest safety, EMC, vibration and environmental

standards for the industrial category.

Software features are complete with easy firmware

upgrade process through USB port.

The Windows based PC software allows monitoring

and programming through USB, RS-485, Ethernet

and GPRS.

The PC based Rainbow Scada software allows

monitoring and control of an unlimited number of

gensets from a single central location.

AMF unit with uninterrupted transfer

ATS unit with uninterrupted transfer

Remote start controller

Manual start controller

Engine controller

Remote display & control unit

Waveform display of V & I

Harmonic analysis of V & I

CTs at genset or load side

Ethernet

GSM-GPRS

Internal GPRS modem (optional)

Embedded web server

Web monitoring

Web programming

GSM-SMS

e-mail

Modbus RS-485

Modbus TCP/IP

SNMP

USB Host (optional)

USB Device

RS-485

RS-232 (optional)

Micro SD card slot (optional)

J1939-CANBUS

2 phases 3 wires, L1-L2

2 phases 3 wires, L1-L3

3 phases 3 wires, 3 CTs

3 phases 3 wires, 2 CTs (L1-L2)

3 phases 3 wires, 2 CTs (L1-L3)

3 phases 4 wires, star

3 phases 4 wires, delta

1 phase 2 wires

FUNCTIONALITIES

COMMUNICATIONS

TOPOLOGIES

DESCRIPTION

D-500 User Manual Rev_06 Firmware V-5.8

K35D05-EN - 2 -

Any unauthorized use or copying of the contents or any part of this document is prohibited.

This applies in particular to trademarks, model denominations, part numbers and drawings.

This document describes minimum requirements and necessary steps for the successful installation of

the D-500 family units.

Follow carefully advices given in the document. These are often good practices for the installation of

genset control units which reduce future issues.

For all technical queries please contact Datakom at below e-mail address:

[email protected].tr

If additional information to this manual is required, please contact the manufacturer directly at below e-

mail address: [email protected].tr

Please provide following information in order to get answers to any question:

- Device model name (see the back panel of the unit),

- Complete serial number (see the back panel of the unit),

- Firmware version (read from the display screen),

- Measuring-circuit voltage and power supply voltage,

- Precise description of the query.

FILENAME

DESCRIPTION

500-Rainbow Installation

Rainbow Plus D-500 D-700 Installation Guide

500-Rainbow Usage

Rainbow Plus D-500 D-700 Usage Guide

500-DYNdns account setting

Dynamic DNS Account Setting for D-500 D-700

500-Ethernet Configuration

Ethernet Configuration Guide for D-500 D-700

500-GSM Configuration

GSM Configuration Guide for D-500 D-700

500-Firmware Update

Firmware Update Guide for D-500 D-700

500-MODBUS

Modbus Application Manual for D-500 D-700

500-snmp_E_34076_D500

MIB file for SNMP Application of D-500 D-700

500-Rainbow Scada Installation

Rainbow Scada Installation Guide

500-Rainbow Scada Usage

Rainbow Scada Usage Guide

QUERRIES

RELATED DOCUMENTS

ABOUT THIS DOCUMENT

D-500 User Manual Rev_06 Firmware V-5.8

K35D05-EN - 3 -

REVISION

DATE

AUTHOR

DESCRIPTION

15.08.2012

Remote Monitoring and SNMP functionality added

01.10.2012

Revised for firmware version 3.2

01.10.2012

Revised for firmware version 3.3

18.04.2013

Revised for firmware version 3.9

19.06.2015

Revised for firmware version 5.4

06.05.2016

Revised for firmware version 5.7

CAUTION: Potential risk of injury or death.

WARNING: Potential risk of malfunction or material damage.

ATTENTION: Useful hints for the understanding of device operation.

REVISION HISTORY

TERMINOLOGY

D-500 User Manual Rev_06 Firmware V-5.8

K35D05-EN - 4 -

The D-500 family units are available in various options and peripheral features. Please use below

information for ordering the correct version:

D500

-M

-C

-G

-T

-00

Screw type bracket

Stock Code=J10P01 (per unit)

Self Retaining type bracket

Stock Code=K16P01 (per unit)

Sealing Gasket, Stock Code= K35P01

SPARE PARTS

ORDERING CODES

Family Code

With Internal

GSM-GPRS

Modem

With USB-Host,

RS-232,

micro-SD card

With Sealing

gasket

With Conformal

Coating

Variant

00: standard unit

01...99: customer

specific products

D-500 User Manual Rev_06 Firmware V-5.8

K35D05-EN - 5 -

Electrical equipment should be installed only by qualified

specialist. No responsibility is assured by the manufacturer or

any of its subsidiaries for any consequences resulting from the

non-compliance to these instructions.

Check the unit for cracks and damages due to transportation. Do

not install damaged equipment.

Do not open the unit. There are no serviceable parts inside.

Fuses must be connected to the power supply and phase voltage

inputs, in close proximity of the unit.

Fuses must be of fast type (FF) with a maximum rating of 6A.

Disconnect all power before working on equipment.

When the unit is connected to the network do not touch

terminals.

Short circuit terminals of unused current transformers.

Any electrical parameter applied to the device must be in the

range specified in the user manual. Although the unit is designed

with a wide safety margin, over-range parameters may reduce

lifetime, alter operational precision or even damage the unit.

Do not try to clean the device with solvent or the like. Only clean

with a dump cloth.

Verify correct terminal connections before applying power.

Only for front panel mounting.

SAFETY NOTICE

Failure to follow below instructions

will result in death or serious injury

Current Transformers must be used for current measurement.

No direct connection allowed.

D-500 User Manual Rev_06 Firmware V-5.8

K35D05-EN - 6 -

1. INSTALLATION INSTRUCTIONS

2. MOUNTING

2.1 DIMENSIONS

2.2 SEALING, GASKET

2.3 ELECTRICAL INSTALLATION

3. TERMINAL DESCRIPTIONS

3.1. BATTERY VOLTAGE INPUT

3.2. AC VOLTAGE INPUTS

3.3. AC CURRENT INPUTS

3.4. DIGITAL INPUTS

3.5. ANALOG SENDER INPUTS AND SENDER GROUND

3.6. CHARGE INPUT TERMINAL

3.7. MAGNETIC PICKUP INPUT

3.8. MAINS CONTACTOR OUTPUT

3.9. GENERATOR CONTACTOR OUTPUT

3.10. DIGITAL OUTPUTS

3.11. INPUT/OUTPUT EXTENSION

3.12. RS-485 PORT

3.13. J1939-CANBUS PORT

3.14. ETHERNET PORT

3.15. USB DEVICE PORT

3.16. USB HOST PORT (OPTIONAL)

3.17. RS-232 PORT (OPTIONAL)

3.18. MICRO-SD MEMORY CARD SLOT (OPTIONAL)

3.19. GSM MODEM (OPTIONAL)

4. TOPOLOGIES

4.1. SELECTING THE TOPOLOGY

4.2. 3 PHASE, 4 WIRE, STAR

4.3. 3 PHASE, 3 WIRE, DELTA

4.4. 3 PHASE, 4 WIRE, DELTA

4.5. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L2)

4.6. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L3)

4.7. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L2)

4.8. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L3)

4.9. 1 PHASE, 2 WIRE

TABLE OF CONTENTS

D-500 User Manual Rev_06 Firmware V-5.8

K35D05-EN - 7 -

5. FUNCTIONALITIES

5.1. CT LOCATION SELECTION

5.2. AMF FUNCTIONALITY

5.3. ATS FUNCTIONALITY

5.4. REMOTE START FUNCTIONALITY

5.5 ENGINE CONTROLLER FUNCTIONALITY

5.6. REMOTE DISPLAY UNIT FUNCTIONALITY

5.7. 400HZ OPERATION

6. CONNECTION DIAGRAMS

6.1. AMF FUNCTIONALITY, CTs AT LOAD SIDE

6.2. AMF FUNCTIONALITY, CTs AT ALTERNATOR SIDE

6.3. ATS FUNCTIONALITY

6.4. REMOTE START FUNCTIONALITY

6.5. ENGINE CONTROL FUNCTIONALITY

6.6. REMOTE DISPLAY PANEL FUNCTIONALITY

7. TERMINAL DESCRIPTION

8. TECHNICAL SPECIFICATIONS

9. DESCRIPTION OF CONTROLS

9.1. FRONT PANEL FUNCTIONALITY

9.2. PUSHBUTTON FUNCTIONS

9.3. DISPLAY SCREEN ORGANIZATION

9.4. AUTOMATIC DISPLAY SCROLL

9.5. MEASURED PARAMETERS

9.6. LED LAMPS

10. WAVEFORM DISPLAY & HARMONIC ANALYSIS

11. DISPLAYING EVENT LOGS

12. STATISTICAL COUNTERS

12.1. FUEL FILLING COUNTER

12.2. FUEL CONSUMPTION MONITORING

13. OPERATION OF THE UNIT

13.1. QUICK START GUIDE

13.2. STOP MODE

13.3. AUTO MODE

13.4. RUN MODE, MANUAL CONTROL

13.5. TEST MODE

14. PROTECTIONS AND ALARMS

14.1. DISABLING ALL PROTECTIONS

14.2. SERVICE REQUEST ALARM

14.3. SHUTDOWN ALARMS

14.4. LOADDUMP ALARMS

D-500 User Manual Rev_06 Firmware V-5.8

K35D05-EN - 8 -

14.5. WARNINGS

14.6. NON-VISUAL WARNINGS

15. PROGRAMMING

15.1. RESETTING TO FACTORY DEFAULTS

15.2. ENTERING THE PROGRAMMING MODE

15.3. NAVIGATING BETWEEN MENUS

15.4. MODIFYING PARAMETER VALUE

15.5. PROGRAMMING MODE EXIT

16. PROGRAM PARAMETER LIST

16.1. CONTROLLER CONFIGURATION GROUP

16.2. ELECTRICAL PARAMETERS GROUP

16.3. ENGINE PARAMETERS GROUP

16.4. ADJUST DATE AND TIME

16.5. WEEKLY OPERATION SCHEDULE

16.6. EXERCISER SCHEDULE

16.7. SENDER CONFIGURATION

16.8. DIGITAL INPUT CONFIGURATION

16.9. OUTPUT CONFIGURATION

16.10. SITE ID STRING

16.11. ENGINE SERIAL NUMBER

16.12. MODEM1-2/SMS1-2-3-4 TELEPHONE NUMBERS

16.13. GSM MODEM PARAMETERS

16.14. ETHERNET PARAMETERS

16.15. SNTP PARAMETERS

16.16. SYNCHRONIZATION PARAMETERS

17. CRANK CUTTING

18. OVERCURRENT PROTECTION (IDMT)

19. MOTORIZED CIRCUIT BREAKER CONTROL

20. J1939 CANBUS ENGINE SUPPORT

21. GPS SUPPORT

22. ETHERNET CONFIGURATION

23. GSM CONFIGURATION

24. DYNAMIC DNS FEATURE

25. ACCESSING THE EMBEDDED WEB SERVER

26. WEB MONITORING AND CONTROL OF GENSETS

27. CENTRAL MONITORING OF GENSETS

28. E-MAIL SENDING

29. SMS COMMANDS

D-500 User Manual Rev_06 Firmware V-5.8

K35D05-EN - 9 -

30. LOAD TRANSFER MODES

30.1. TRANSFER WITH INTERRUPTION

30.2. UNINTERRUPTED TRANSFER

31. DATA RECORDING

31.1. DATA RECORDING MEDIA

31.2. DIRECTORY STRUCTURE

31.3. UNDERSTANDING THE CSV FORMAT

31.4. RECORDED DATA LIST, RECORD PERIOD

32. SOFTWARE FEATURES

32.1. LOAD SHEDDING / DUMMY LOAD

32.2. LOAD ADD / SUBSTRACT

32.3. FIVE STEP LOAD MANAGEMENT

32.4. REMOTE START OPERATION

32.5. DISABLE AUTO START, SIMULATE MAINS

32.6. BATTERY CHARGING OPERATION, DELAYED SIMULATE MAINS

32.7. DUAL GENSET MUTUAL STANDBY OPERATION

32.8. MULTIPLE VOLTAGE AND FREQUENCY

32.9. SINGLE PHASE OPERATION

32.10. EXTERNAL CONTROL OF THE UNIT

32.11. AUTOMATIC EXERCISER

32.12. WEEKLY OPERATION SCHEDULER

32.13. ENGINE HEATING OPERATION

32.14. ENGİNE IDLE SPEED OPERATİON

32.15. ENGINE BLOCK HEATER

32.16. FUEL PUMP CONTROL

32.17. GAS ENGINE FUEL SOLENOID CONTROL

32.18. PRE-TRANSFER SIGNAL

32.19. CHARGING THE ENGINE BATTERY

32.20. EXTERNALLY CONTROLLED DIGITAL OUTPUTS

32.21. COMBAT MODE

32.22. RESETTING THE CONTROLLER

32.23. AUTOMATIC CONNECTION TOPOLOGY DETERMINATION

32.24. ZERO POWER AT REST

33. MODBUS COMMUNICATIONS

33.1. PARAMETERS REQUIRED FOR RS-485 MODBUS OPERATION

33.2. PARAMETERS REQUIRED FOR MODBUS-TCP/IP VIA ETHERNET

33.3. DATA FORMATS

34. SNMP COMMUNICATIONS

34.1. PARAMETERS REQUIRED FOR SNMP THROUGH ETHERNET PORT

34.2. SNMP TRAP MESSAGES

D-500 User Manual Rev_06 Firmware V-5.8

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35. DECLARATION OF CONFORMITY

36. MAINTENANCE

37. DISPOSAL OF THE UNIT

38. ROHS COMPLIANCE

39. TROUBLESHOOTING GUIDE

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