Dürkopp Adler 888 Manual de usuario

888

Special Sewing Machine

Instruction manual

Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld

Telefon +49 (0) 521 / 9 25-00 • Telefax +49 (0) 521 / 9 25 24 35 • www.duerkopp-adler.com

Ausgabe / Edition: Teile-Nr./Part.-No.:

10/2014

Änderungsindex

Rev. index: 04.0 Printed in Federal Republic of Germany 0791 888741

Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner, even

in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.

Foreword

This instruction manual is intended to help the user to become familiar

with the machine and take advantage of its application possibilities in

accordance with the recommendations.

The instruction manual contains important information on how to

operate the machine securely, properly and economically. Observation

of the instructions eliminates danger, reduces costs for repair and

down-times, and increases the reliability and life of the machine.

The instruction manual is intended to complement existing national

accident prevention and environment protection regulations.

The instruction manual must always be available at the machine/sewing

unit.

The instruction manual must be read and applied by any person that is

authorized to work on the machine/sewing unit. This means:

–Operation, including equipping, troubleshooting during the work

cycle, removing of fabric waste,

–Service (maintenance, inspection, repair) and/or

–Transport.

The user also has to assure that only authorized personnel work on the

machine.

The user is obliged to check the machine at least once per shift for

apparent damages and to immediatly report any changes (including the

performance in service), which impair the safety.

The user company must ensure that the machine is only operated in

perfect working order.

Never remove or disable any safety devices.

If safety devices need to be removed for equipping, repairing or

maintaining, the safety devices must be remounted directly after

completion of the maintenance and repair work.

Unauthorized modification of the machine rules out liability of the

manufacturer for damage resulting from this.

Observe all safety and danger recommendations on the machine/unit!

The yellow-and-black striped surfaces designate permanend danger

areas, eg danger of squashing, cutting, shearing or collision.

Besides the recommendations in this instruction manual also observe

the general safety and accident prevention regulations!

General safety instructions

The non-observance of the following safety instructions can cause

bodily injuries or damages to the machine.

1. The machine must only be commissioned in full knowledge of the

instruction book and operated by persons with appropriate training.

2. Before putting into service also read the safety rules and

instructions of the motor supplier.

3. The machine must be used only for the purpose intended. Use of

the machine without the safety devices is not permitted. Observe all

the relevant safety regulations.

4. When gauge parts are exchanged (e.g. needle, presser foot, needle

plate, feed dog and bobbin) when threading, when the workplace is

left, and during service work, the machine must be disconnected

from the mains by switching off the master switch or disconnecting

the mains plug.

5. Daily servicing work must be carried out only by appropriately

trained persons.

6. Repairs, conversion and special maintenance work must only be

carried out by technicians or persons with appropriate training.

7. For service or repair work on pneumatic systems, disconnect the

machine from the compressed air supply system (max. 7-10 bar).

Before disconnecting, reduce the pressure of the maintenance unit.

Exceptions to this are only adjustments and functions checks made

by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by

electricians or appropriately trained persons.

9. Work on parts and systems under electric current is not permitted,

except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us

and made only in adherence to all safety regulations.

11. For repairs, only replacement parts approved by us must be used.

12. Commissioning of the sewing head is prohibited until such time as

the entire sewing unit is found to comply with EC directives.

13. The line cord should be equipped with a country-specific mains

plug. This work must be carried out by appropriately trained

technicians (see paragraph 8).

It is absolutely necessary to respect the safety

instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

Contents Page

Introduction and safety instructions

Part 1: Operating Instructions Class 888 - Original Instructions

(Edition 10/2014)

1 Product description ........................................... 5

2 Designated use .............................................. 5

3 Subclasses and sewing equipment

3.1 Subclasses.................................................. 6

3.2 Sewing equipment standard ........................................ 8

3.3 Sewing equipment special ......................................... 11

4 Optional equipment ............................................ 13

5 Technical data ............................................... 15

6 Operation

6.1 Threading the needle thread ....................................... 17

6.2 Winding the hook thread .......................................... 18

6.3 Bobbin insertion and threading the hook thread ........................... 18

6.4 Adjustingthethreadtension........................................ 19

6.4.1 Adjusting the hook thread tension .................................... 19

6.4.2 Adjusting the needle thread tension ................................... 20

6.5 Switching on/off the thread tensioners.................................. 22

6.6 Adjusting the thread regulator....................................... 23

6.7 Changing the needle with single-needle machines with the hook on the right .......... 24

6.8 Changing the needle with single-needle machines with the hook on the left ........... 25

6.9 Changing the needle with double-needle machines.......................... 26

6.10 Liftingandfoldingtherollerpresser................................... 27

6.11 Sewing-footpressure............................................ 28

6.11.1 Setting through the setting wheel..................................... 28

6.11.2 Constant sewing-foot pressure through the cylinder ......................... 29

6.12 Sewingbackward(backtacking) ..................................... 29

6.13 Setting the stitch length .......................................... 30

6.14 Switching on the safety clutch at the hook blocking.......................... 31

6.15 Controlling the machine equipped with the positioning motor .................... 32

6.15.1 Using the pedal ............................................... 32

6.15.2 By the key panel 9880 867101 ...................................... 33

6.15.3 By the key panel 9880 888102 ...................................... 34

6.16 Lower edge trimming control ....................................... 35

6.16.1 Switching on/off edge trimmer ...................................... 35

6.16.2 Switchingon/offmaterialguide...................................... 36

6.16.3 Materialguideadjustment......................................... 37

6.17 Upper oblique edge trimming control .................................. 38

6.17.1 Switching on/off edge trimmer ...................................... 38

6.17.2 Materialguideadjustment......................................... 39

6.18 Disengaging the needle bar with subclass 888-460522 ....................... 40

7 Overview of positioning drives

7.1. DACbasic/classic/eco........................................... 41

7.1.1 DACbasic/classic.............................................. 41

7.1.2 DACeco ................................................... 41

7.2 Efka DA321G/DC1550 ........................................... 42

8 Sewing with machine equipped with positioning motor

8.1 Machineautomaticfunctions....................................... 43

8.2 Example of machine operation at sewing ............................... 44

9 Maintenance

9.1 Cleaning and checking .......................................... 45

9.2 Lubrication .................................................. 48

1 Product description

The Dürkopp Adler 888 is a special sewing machine for universal use.

•It is a double lockstitch post bed sewing machine.

•It has a two step feed. A lower wheel feeder and a driven roller

presser feed in two steps, a needle feed feeds in the first step only.

In single and double needle machines, the first step represents 33%

of the total stitch length.

•Depending on subclass, the machine is either single needle or

double needle unit with automatic functions such as thread

trimming, automatic backtacking, automatic foot lifting, or without

them.

•The single needle machine can be equipped with lower or upper

oblique edge trimming.

•The machine is equipped with a large or standard two part vertical

hook.

•Maximum foot lift is 12 mm.

•The residual thread length after thread trimming is about 15 mm.

•The hook is protected with a safety clutch against the

disarrangement of the adjusted position at the blocking of the

thread which interfered with its way.

•The throat plate has replaceable inserts with the stitch hole

dimension difference, which are optional in dependence on the

needle number.

•The machine has automatic wick lubrication from the central oil tank

with a visual check of the oil level by oil level indicator in the

machine arm. The part of the oil with which the hook is lubricated is

devaluated. The other part of the lubrication oil is returned to the

central tank by a pump.

•Integrated bobbin winder.

2 Designated use

The class 888 is designated for sewing shoe, leather, and upholstery

sewing. In general, the material sewn is leather (natural or artificial).

It is possible to use it for shoe fabrics too.

The equipment for light, medium or heavy sewing is mounted on the

machine as an option.

The subclass with material trimming is designated especially for the

shoe lining trimming if the lining has the corresponding strength. The

cutting mechanism allows the lining trimming under the leather surface

layer. It is possible to trim also all sewn layers simultaneously.

It is possible to sew dry material only which may not be thicker than

7 mm when pressed down with a roller presser. The material may not

contain hard objects, as the machine is not equipped with an eye

guard. This machine may be operated in dry rooms and by a trained

person only who is aware of the risks described in this instruction.

This special sewing machine may be set up and operated only

in dry, well-maintained premises. If the sewing machine is used in

premises which are not dry and well-maintained it may be

necessary to take further precautions (which should be agreed in

advance - see EN 60204-31:1999).

As manufacturers of industrial sewing machines we proceed on the

assumption that personnel who work on our products will have

received training at least sufficient to acquaint them with all normal

operations and with any hazards which these may involve.

3 Subclasses and sewing equipment

3.1 Subclasses

888-160020 Single-needle double lockstitch post bed sewing

machine with feed wheel, needle feed with driven

roller foot and large hook.

888-260020 Double-needle double lockstitch post bed sewing

machine with feed wheel, needle feed with driven

roller foot and large hook.

888-160122 Single-needle double lockstitch post bed sewing

machine with feed wheel, needle feed with driven

roller foot and large hook, electro-magnetic thread

cutter, electro-magnetic seam bartacking and sewing

foot lifting.

Short stitch equipment: By pressing a key on the

machine head a complete stitch with shortened stitch

length is sewn.

888-260122 Double-needle double lockstitch post bed sewing

machine with feed wheel, needle feed with driven

roller foot and large hook, electro-magnetic thread

cutter, electro-magnetic seam bartacking and sewing

foot lifting.

Short stitch equipment: By pressing a key on the

machine head a complete stitch with shortened stitch

length is sewn.

888-356020 Single-needle double lockstitch post bed sewing

machine with feed wheel, needle feed with driven

roller foot and large hook, equipped with electro

motor driven edge trimmer.

888-356122 Single-needle double lockstitch post bed sewing

machine with feed wheel, needle feed with driven

roller foot and large hook, electro-magnetic thread

cutter, electro-magnetic seam bartacking and sewing

foot lifting, equipped with electro motor driven edge

trimmer.

Short stitch equipment: By pressing a key on the

machine head a complete stitch with shortened stitch

length is sewn.

888-160522 Single-needle double lockstitch post bed sewing

machine with feed wheel, needle feed with driven

roller foot and large hook, electro-magnetic thread

cutter, pneumatic second stitch length, seam

bartacking and sewing foot lifting.

888-260522 Double-needle double lockstitch post bed sewing

machine with feed wheel, needle feed with driven

roller foot and large hook, electro-magnetic thread

cutter, pneumatic second stitch length, seam

bartacking and sewing foot lifting.

888-160152 Single-needle double lockstitch post bed sewing

machine with feed wheel, needle feed with driven

roller foot and regular hook, electro-magnetic thread

cutter, electro-magnetic seam bartacking and sewing

foot lifting.

Short stitch equipment: By pressing a key on the

machine head a complete stitch with shortened stitch

length is sewn.

888-356152 Single-needle double lockstitch post bed sewing

machine with feed wheel, needle feed with driven

roller foot and regular hook, electro-magnetic thread

cutter, electro-magnetic seam bartacking and sewing

foot lifting, equipped with electro motor driven edge

trimmer.

Short stitch equipment: By pressing a key on the

machine head a complete stitch with shortened stitch

length is sewn.

888-460522 Double-needle double lockstitch post bed sewing

machine with feed wheel, needle feed with driven

roller foot, equipped with disengageable needle bar

and large hook, electro-magnetic thread cutter,

pneumatic second stitch length, seam bartacking and

sewing foot lifting.

888-360122 Single-needle double lockstitch post bed sewing

machine with feed wheel, needle feed with driven

roller foot and large hook, electro-magnetic thread

cutter, electro-magnetic seam bartacking and sewing

foot lifting.

Left narrow post.

Short stitch equipment: By pressing a key on the

machine head a complete stitch with shortened stitch

length is sewn

888-160023 Single-needle double lockstitch post bed sewing

machine with feed wheel, needle feed with driven

roller foot and large hook, electro-magnetic thread

cutter.

888-260023 Double-needle double lockstitch post bed sewing

machine with feed wheel, needle feed with driven

roller foot and large hook, electro-magnetic thread

cutter.

888-160053 Single-needle double lockstitch post bed sewing

machine with feed wheel, needle feed with driven

roller foot and regular hook, electro-magnetic thread

cutter.

888-167122 Single-needle double lockstitch post bed sewing

machine with feed wheel, needle feed with driven

roller foot and large hook, electro-magnetic thread

cutter, electro-magnetic seam bartacking and sewing

foot lifting, equipped with electro motor driven upper

oblique edge trimmer. Right post.

Short stitch equipment: By pressing a key on the

machine head a complete stitch with shortened stitch

length is sewn.

3.2 Sewing equipment standard

0,01 mm 0,01mm - - mm 1/min 1/min mm mm mm mm dB (A)

888-E1

light 70-80 80 80-60 60 4 3000 2500

0,6

888-E2 medium 90-110 90 50-30 40 5 2500 2500 - -

888-E3 heavy ***

120-160 120 25-10 20 7 2000 1600 1,2 - -

888-E4/0,8

light 70-80 80 80-60 60 4 3000 2500

25 0,6

- 0,8

888-E5/1,0 medium 90-110 90 50-30 40 5 2500 2500 - 1,0

888-E6/1,2

heavy 120-160 120 25-10 20 5 2000 1600

- 1,2

888-E7/1,5 - 1,5

888-E8/1,2

light 70-80 80 80-60 60 4 3000 2500

0,6

1,2 -

888-E9/1,6 1,6 -

888-E10/2,0 2,0 -

888-E11/1,6

medium 90-110 90 50-30 40

2500 2500

1,6 -

888-E12/2,0 4 2,0 -

888-E13/2,4 5 2,4 -

888-E14/2,0

heavy 120-160 120 25-10 20

2000 1600 1,2

2,0 -

888-E15/2,4 5 2,4 -

888-E16/3,2 5 3,2 -

888-E17

medium 90-110 90 50-30 40 5 2500 2500

25 1,2 - -

888-E19 25 0,6 - -

888-E34 light 70-80 80 80-60 60 4 3000 2500 35

888-E35 medium 90-110 90 50-30 40 5 2500 2500 35 - -

888-E53 heavy 120-160 120 25-10 20 7 2000 1600 25 1,2 - -

* When sewing very thick layers, it is necessary to reduce the sewing speed significantly; at the parallel sewing

and trimming too.

** Acoustic pressure level of a separate machine in the workplace.

Measured at the maximum stitch length and maximum sewing speed in compliance with DIN 45635-48-A-1-KL2.

*** A pneumatically controlled machine 0888 160522 can have a needle No. 200.

Sewing equipment

For classes and subclasses

Number of needles

Sewing category

Scope

Needle number

Standard

Scope Polyester

thread label

number

Standard

Maximum stitch length

Maximum

Sewing speed

Standard *

Top roller diameter

Wheel feed tooth pitch

Seam distance

Trimming distance from the

needle

Machine noise **

0888 160020

0888 160023

0888 160122

0888 160522

0888 356020

0888 356122

0888 260020

0888 260023

0888 260122

0888 260522

0888-160020

0888-160023

0888-160122

0888-160522

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