Cumberland CC2415 Manual de usuario
PNEG-620-2
Curtain Controller
Featuring the Enclosed Limit Switch and Pulley Covers
Installation and Operation Manual
PNEG-620-2
Date: 09-20-13
2PNEG-620-2 Curtain Controller
This equipment shall be installed in accordance with the current installation codes and
applicable regulations which should be carefully followed in all cases. Authorities having
jurisdiction should be consulted before installation occurs.
Table of Contents
PNEG-620-2 Curtain Controller 3
Contents
Chapter 1 Safety .....................................................................................................................................................4
Safety Guidelines ...................................................................................................................................4
General Safety Statement ......................................................................................................................5
Chapter 2 Safety Decals ........................................................................................................................................7
Chapter 3 Installation ............................................................................................................................................8
Chapter 4 Header Pulley ......................................................................................................................................11
Cable Configurations ............................................................................................................................11
Chapter 5 Pulley Cover Mounting ......................................................................................................................12
Pulley Cover Mounting Instructions ......................................................................................................12
Chapter 6 Maintenance ........................................................................................................................................13
Chapter 7 Troubleshooting Guide ......................................................................................................................14
Chapter 8 Parts List .............................................................................................................................................15
Enclosed Limit Switch Assembly ..........................................................................................................16
Motor Components ...............................................................................................................................18
Chapter 9 Installation Kit .....................................................................................................................................22
AC180-A Installation Kit (Purchased Separately) ................................................................................22
AC180-B Installation Kit (Purchased Separately) ................................................................................23
Chapter 10 Wall Mount ........................................................................................................................................25
Outside Endwall Mount .......................................................................................................................25
Outside Sidewall Mount ......................................................................................................................26
Inside Endwall Mount .........................................................................................................................27
Chapter 11 Wiring Diagrams ...............................................................................................................................28
Potentiometer Wiring Diagram ...........................................................................................................28
Control Box Wiring ..............................................................................................................................29
Wiring Diagram for 110V 60 Hz ..........................................................................................................30
Wiring Diagram for 220V 50/60 Hz .....................................................................................................31
Chapter 12 Warranty ............................................................................................................................................33
4PNEG-620-2 Curtain Controller
1. Safety
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE is used to address practices not related to
personal injury.
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
1. Safety
PNEG-620-2 Curtain Controller 5
General Safety Statement
Our foremost concern is your safety and the safety of others associated with grain handling equipment.
This manual is to help you understand safe operating procedures and some problems that may be
encountered by the operator and other personnel.
Asownerand/oroperator,youareresponsibleto know what requirements,hazards,and precautions exist
and inform all personnel associated with the equipment or in the area. Safety precautions may be required
from the personnel. Avoid any alterations to the equipment, which may produce a very dangerous
situation, where SERIOUS INJURY or DEATH may occur.
Electrical Safety
An adequate and safe power supply to the Curtain Controller unit is essential for safety. A competent and
qualified electrician must undertake all electrical wiring. All wiring is to be installed according to the
National Standards and Regulations relevant to your Country and Region.
Be sure to properly ground all motors and electrical equipment employed if required by local codes.
Permanent wiring must be installed according to applicable local codes.
User’s Manual
This manual contains information and instructions essential to the safe installation and use of the
Curtain Controller System. Read this manual thoroughly before attempting any installation or use
of the Curtain Controller System. Keep this manual with the Curtain Controller System or in a location
where it can be readily accessed. Failure to read this manual and its safety instructions is a misuse
of the equipment.
Correct Uses of Your Curtain Controller
The Curtain Controller System is designed solely for the purpose of controlling temperature curtains in
livestock (swine and chicken) houses. Use of the system in any other way is a misuse of the system and
may endanger safety and health.
Only genuine AP/Cumberland parts are to be used in the installation and use of the
Curtain Controller
System. Use of other non-genuine parts is a misuse of the system and may lead to dangerous situations
imperilling the safety and health of you and others.
Controls
The Curtain Controller is designed for use with manual or automatic temperature control. GSI
recommends the use of genuine GSI controls. Use of any controllers that do not meet this specification
can pose a risk to health and safety and will lead to malfunction and failure of the Curtain Controller.
This machine is not designed for use in atmospheres where there is a risk of explosion. Use of the
Curtain Controller System in such an environment is prohibited. If in doubt, contact your dealer or GSI.
Safety Guards
The Curtain Controller System contains many moving and electrical parts, which will cause serious injury
or death if touched. Guards are placed on the machine for your protection. Operating the machine
at any time with guards removed or incorrectly fitted is a serious misuse of the machine and
endangers safety.
1. Safety
6PNEG-620-2 Curtain Controller
Safety in Handling the Curtain Controller System
The Curtain Controller unit weights:
All precautions should be taken when lifting and/or moving the unit, to prevent the risk of physical injury.
Maximum Load
The Curtain Controllers with 15 RPM and 30 RPM gear motors can lift a maximum of 4000 lbs./1814 kg
at a 2:1 pulley ratio. 60 RPM Gear motors can lift a maximum of 1000 lbs./453 kg at a 2:1 pulley ratio.
Safety in Maintenance
While the Curtain Controller is designed to keep maintenance to a minimum, some maintenance will be
necessary in the course of the life of the machine. Do not attempt any repairs on the machine unless you
are competent to do so. Remember that the Curtain Controller may operate under automatic control and
start without warning. Never attempt any work on the Curtain Controller without first isolating the machine
from the main power and locking the isolator so that only you can turn the power back ON.
Follow all guidelines given in the maintenance section on Page 13 of this manual.
Before restarting the Curtain Controller, ensure that all electrical enclosures are locked closed and all
guards and other safety measures are correctly fitted.
If in any doubt, contact your dealer or GSI for assistance.
Noise
Tests on this machine indicate noise levels at a position one meter from the drive unit, and 1.6 meters
abovetheground do notexceed70 dBa, continuous“A” weighted sound pressureor63 Pa, instantaneous
“C” weighted sound pressure.
Model # Weight
CC2415
104 lbs./47 kg
CC2430
CC2460
I2430-50
CC3615
119 lbs./54 kg
CC3630
CC3660
I3630-50
CC4815
135 lbs./61 kg
CC4830
CC4860
I4830-50
CC6015
151 lbs./69 kg
CC6030
CC6060
I6030-50
PNEG-620-2 Curtain Controller 7
2. Safety Decals
This page shows you exactly where the safety signs should be placed on your Curtain Controller.
If a decal is missing, damaged or unreadable, please contact your dealer or the GSI group, for a
free replacement.
For guidance or assistance on any issues relating to the safe use of the Curtain Controller System,
Contact:
GSI Group
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
DC-1948 is located above the electrical box on
the outside of the Curtain Controller.
DC-1948 is located on the electrical unit within the Curtain Controller.
DANGERDANGER
DANGERDANGER
DC-1948
Lockout power
before servicing.
Will cause serious
injury or death.
HIGH VOLTAGE
Couper/verrouiller le
courant avant l’entretien.
Causera de sérieuses
blessures ou la mort.
HAUTE TENSION
DC-1948GSI Group 217-226-4421
DANGERDANGER
DANGERDANGER
DC-1948
Lockout power
before servicing.
Will cause serious
injury or death.
HIGH VOLTAGE
Couper/verrouiller le
courant avant l’entretien.
Causera de sérieuses
blessures ou la mort.
HAUTE TENSION
DC-1948GSI Group 217-226-4421
8PNEG-620-2 Curtain Controller
3. Installation
This manual outlines the recommended sequence for the installation of the Curtain Controller system.
The curtain controller may be installed either inside or outside. Following the sequence will prove the
safest and easiest method of installation. Above all, connection of the system to the electrical mains
should be the final stage of installation. Failure to observe this could lead to a fatal accident.
1. Unpack the Curtain Controller, remove the front cover and inspect the machine for visible defects.
2. Select mounting configuration. (See examples of: wall mount on Pages 25-27.)
3. Screw one 3/8" x 3" lag bolt 6-1/2" below the desired height of the Curtain Controller.
NOTE: Leave 1-1/2" between the bolt head and the wall. (See Figure 3A.)
Figure 3A
4. Using the “keyhole” slot in the back of the Curtain Controller, hang the machine on the 3" lag bolt.
(See Figure 3B.) NOTE: The 3" lag bolt should only be used to hang the machine to the wall.
Do not attempt to operate the machine until it is fully secured.
Figure 3B
3. Installation
PNEG-620-2 Curtain Controller 9
5. Secure the machine to the wall by using the six (6) 3/8" x 2" lag bolts provided. (See Figure 3C.)
Figure 3C
6. Install pulleys, brackets, hand winches etc., according to the appropriate mounting configuration.
7. Install the cabling through the pulleys, brackets, hand winches etc., according to appropriate
mounting configuration. Recommended cable size is 3/16".
8. Install the cable into the Curtain Controller pulley cover and loop the cable around the pulley.
3. Installation
10 PNEG-620-2 Curtain Controller
9. While the drive block is near the closed position (bottom of the drive screw), loop the incoming cable
through the two (2) holes in the drive block as shown in Figure 3D and fasten the cable to itself using
three (3) 3/16" cable clamps per cable.
Figure 3D
10. Wire the Curtain Controller to the appropriate control. (See wiring diagrams on Pages 28-31.)
11. Close the curtains/vents fully using the manual mode of the controls. Set the lower limit using the
lower limit adjustment collar. NOTE: Be sure to tighten the limit switch adjustment collar. Failure to
do so can cause damage to the machine and barn. Take up excess slack in the cable using the
manual winch while paying close attention not to overtighten.
12. Open the curtains/vents to the desired height using the manual mode of the controls. Set the upper
limit switch adjustment collar. NOTE: Be sure to tighten the limit switch adjustment collar. Failure to
do so can cause damage to the machine and barn.
13. Attach the door to the machine. This will protect the integrity of the machine and ensure the safety of
those working on or near the machine.
WARNING
Be sure to properly ground all motors and electrical equipment.
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15
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