Cozzia CG-5000 Manual

Maintenance service manual

Model: CG-5000

Catalog

1: Guidance of change the pad.

2: Guidance of change the remote control.

3: Guidance of change the main PCB.

4: Guidance of change the actuator.

5: Guidance of change the frame.

6: Guidance of change the side board.

1: Guidance of change the pad.

A: Locate the zipper head at the back of the chair. Unzip it to the end. Then we detach the pad from the

backrest frame. Then rest the pad as the picture show. ( As pictures below show )

B: Under the pad there is a zipper. Unzip it to then end and we can find a 4-way air hose connecter.

Disconnect it. Mean while use a diagonal pliers get rid off the cable tie which fasten the heater wire

and actuator wire. ( As pictures below show )

C: At the back of the seat there is a wire connecter (black), Use diagonal pliers get rid of the cable tie

which secure the connecter, then disconnect the wire connecter. Now we can detach the pad from the

chair.

Locate the zipper head.

Zipper had been unzipped.

The pad has been

rested onto seat pad.

Locate the zipper head.

Locate the 4-way air

hose connecter.

Locate the cable tie.

Locate the wire connecter

of the pad.

The pad has been detached.

2: Guidance of change the remote control

A: Locate the remote control on the inner side of the side board. With help of a knife, peel off the overlay

of the remote control.

B: Use screw driver slacken and remove the four screws which secure the remote control, Then we can

detach the remote control form the side board.

C: Disconnect the wire connecter, then the remote control can be take off.

D: Get a new remote control, connect the wire connecter and fix it onto the side board. Then stick a new

overlay.

Locate the remote

control.

Overlay has been peeled off.

Locate the 4pcs screws .

Locate the wire connecter.

3: Guidance of change the main PCB.

A: Locate the zipper head at the back of the chair. Unzip it to the end. Then we can find the main PCB

box.( As pictures below show )

B: Use screw driver slacken and remove the 3pcs screws which secure the main PCB cover. Then open it.

( As pictures below show )

C: Locate the main PCB. Pull the main PCB out of the box. Disconnect all the connecters and we can take

it off. ( As pictures bellowing show )

Locate the main PCB box.

Locate the 3pcs screws.

Main PCB box has been open.

Locate the connecters.

Main PCB has been detached.

4: Guidance of change the actuator

A: Locate the zipper head at the back of the chair. Unzip it to the end. Then we detach the backrest pad

from the backrest frame. Then rest the pad as the picture show. ( As pictures below show )

B: Under the seat pad there is a zipper. Unzip it to the end. Use a diagonal pliers get rid off the cable tie

which fasten the heater wire and actuator wire. ( As pictures below show )

C: Locate the actuator wire connecter at the back of the seat. Pull the wire out. Then use diagonal pliers

to get rid off the cable tie which secure the connecter. Then disconnect it.

Locate the zipper head.

Zipper had been unzipped.

Backrest pad has been

rested onto seat pad.

Locate the zipper head.

Locate the cable tie.

Locate the actuator

wire connecter.

The wire has been

pulled out.

Locate the actuator wire

connecter.

D: Locate the two screws which secure the actuator onto the frame. Use Allen Key slacken and remove

the two screws. (As pictures below show)

E: Locate the cotter pin and the bolt which fixing the end of the actuator. Take off the cotter pin first, then

remove the bolt. Now we can detach the actuator from the chair.

Locate the two screws.

Locate one of the 2pcs screws.

Locate the cotter pin and

bolt.

Locate the end of the

actuator.

5: Guidance of change the frame.

A: Locate the zipper head at the back of the chair. Unzip it to the end. Then we detach the pad from the

backrest frame. Then rest the pad as the picture show. ( As pictures below show )

B: Under the seat pad there is a zipper. Unzip it to then end and we can find a 4-way air hose connecter.

Disconnect it.

C: Use diagonal pliers get rid off the cable tie which fastens the heater wire and actuator wire. Also get rid

off the cable tie which secures the remote control wire connecter. Then disconnect it.( As pictures

below show )

Locate the zipper head.

Zipper had been unzipped.

Backrest pad has been

rested onto seat pad.

Locate the cable ties.

Locate the zipper head.

Locate the 4-way air

hose connecter.

Locate the remote

control wire connecter.

D: At the back of the seat there is a wire connecter (black), Use diagonal pliers get rid of the cable tie

which secure the connecter, then disconnect the wire connecter. Now we can detach the pad from the

chair. ( As pictures below show )

E: Locate the two screws which secure the actuator onto the frame. Use Allen Key slacken and remove the

two screws. (As pictures below show)

F: Locate the bottom of backrest frame there are two plastic covers. Slacken and remove the 3pcs screws

which secure the plastic cover. Then take it off. ( As pictures below show )

Locate the two plastic cover.

Locate the 3pcs screws that

secure the plastic cover.

The plastic covers has been

removed.

Locate the two screw bolts.

Locate one of the 2pcs screws.

Locate the wire connecter of the pad.

The pad has been

detached.

G: Use Allen key slacken and remove the screw bolt which secure the bearing cover. ( As pictures below

show )

H: Locate the 8pcs screws which secure the footrest. Use Allen key slacken and remove them. ( As

pictures below show )

I: Locate the 2pcs screw bolts at inner side boards. Use Allen key slacken and remove them. Then we can

detach the backrest frame. ( As pictures below show )

Locate the screw bolt.

The screw bolt has been

removed.

Locate the 8pcs screws.

Locate the two screw bolts.

Locate one of the 2pcs screw

bolts.

The backrest frame has been

detached.

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