Cozy Cab JOHN DEERE 425 Manual de usuario

~C:DZ CR

MOUN,TING

INSTRUCTIONS

-.,...

With Parts Listing

and Drawings for

JOHN DEERE

425,445,455

A-10973

"""" ~Manufactured by' .

~TOM PRODUCTS

OF LITCHFIELD, INC,

BOX718 .LITCHFIELD, MINNESOTA 55355

(320) 693-3221 Fax: (320)693-7252

1-800-222-5463 05-10287

July 1995

-- --

ASAFETYINSTRUCTIONS

Read operator's manual. Be thoroughly familiar with the controls,

capabilities, and proper use of the equipment.

NEVERALLOW ANY RIDERS.

Thoroughly inspect RaPS Cab and RaPS Cab Mounting periodically.

Stay alert for hidden hazards and traffic.

Avoid sudden starts, excessive speeds, and sudden stops when

operating on hillside, rough ground and most off-the-road operations.

Use extreme care when working close to fences, ditches, or on

hillsides.

Wait for tractor to STOP before dismounting.

Check clearance carefully before driving under any objects.

Avoid operating sideways on a steep slope whenever possible.

Never exceed factory recommended specifications.

Do not weld, cut, drill or modify RaPS Cab in any manner unless

instructed by manufacturer.

ROLL BARSPECIFICATIONS

MODEL

425, 445,

455JD

MAXIMUM WEIGHT CAPACITY (Tractor and Implements)

1940#

MOUNTING INSTRUCTIONS FOR

JOHN DEERE 425, 445, 455

R.O.P.S. CAB

~-READ THROUGH THE INSTRUCTIONS BEFORE STARTING.

1. Preparation of the tractor.

A. Remove the (2) grab handles on the seat deck.

8. Openthe hood.

C. Removethe taillights from the seat deck.

D. Removethe side engine covers.

E. Slidethe seat to the farthest forward position.

F. Remove the front pto shaft if the tractor is so

equipped.

2. Installthe front mount.

A. Attach the front cab mount to the tractor frame with

(4) 1/2" x 2" hexhead screws, (8) 1/2" flatwashers,

(4) 1/2" lockwashers and (4) 1/2" nuts. Do not

tighten completely at this time. Figure#1 and #2.

8. Install a rubber isolation mount into each of the

front mount plate holes. Figure#3.

Figure 1

3. Cab preparation.

A. (Optional - This step is not required but will make it

easier to work on the cab when mounting it.)

Remove the doors from the cab by removing the

spring clip from the end of the gas spring door

holder. Remove the gas spring from the ball stud.

Lift the doors off of the hinges. (This is also how to

remove the doors for summer use.)

8. Install (2) rubber isolation mounts into each rear

side cab mounting plate. Figure#4.

Figure 2

Figure 3

4. Set the cab onto the tractor.

A. Lift the cab by placing a strap through both door

openings.

8. Lower the cab onto the tractor. Line up the cab

front mount holes with the holes in the front

isolation mounts. Center the rear of the cab on the

tractor. Install (1) 3/8" x 2 1/2" hexhead screw, (2)

3/8" flatwashers, (1) 3/8" lockwasher and (1) 3/8"

nut into each front cab mount. Do not tighten at this

time. Figure #3. Install one end of the ground wire

assembly to one of the front mount bolts.The other

end will be attached to the cab when installing the

lowerfront filler.

Figure4

C. Check the seal between the tractor seat deck and

the cab bubble rubber. Adjust the front cab mount

forward or backwards as required to get a good

seal. Figure#5.

D.Tighten the bolts that attach the front cab mount to

the tractor frame perthe torque chart provided.

E. Recheck the cab to make sure it is centered from

side to side on the seat deck. Match drill a 3/8" dia.

hole through each of the (4) rear isolation mounts

into the tractor seat deck.

5. Installthe rearcab mounts.

A. Bolt each of the rear cab mounts to the tractor

frame with (2) 3/8" x 1 1/4" hexhead screws, (4)

3/8" flatwashers, (2) 3/8" lockwashersand (2) 3/8"

nuts. Do nottighten at thistime. Figure#6 & 7.

B. Install (1) 3/8" x 2 1/2" hexhead screw with a 3/8"

flatwasher up through each of the rear cab mount

holes passing through the matched drilled hole in

the seat deck and the rubber isolation mount.

Secure each with a 3/8" flatwasher, 3/8"

lockwasherand a 3/8" nut. Figure # 4 & 8.

Figure 5

Figure 6

Figure 7

Figure 8

C. Install the seat belt onto the (2) inside rear

mounting bolts. Use the 1.25" wide formed bracket

to mountthe retractor half of the seat belt to the IE"

side rear mount. Use the 7/16" x 1" bolt, (2) 7/16

flatwashers and 7/16" nylock nut to attach the seat

belt to the bracket. Figure #9.

D.Tighten all cab mounting bolts per the torque chart.

8. Hook up the cab power supply wire to the positive

(+) post of the tractor starter motor. Secure the wire

to prevent contact with any hot or moving parts.

9. Raise the cab windshield and rest it on the opened

tractor hood.

B. Right side. Removethe bubble rubber seal that is

attached to the bottom edge of the assembly.

Install the front panel assembly in the cab by

slipping the brake pedal through the boot on the

assembly. Reinstall the bubble rubber seal and

position the assembly so that the (2) holes in the

assembly line up with the (2) holes in the right

front corner tube. Fasten the same as the left

side. Install the pocket mount bracket the same

as on the left side. Pull the cord on the boot up

tight around the brake pedal rod and tie it to seal.

Figure #10, 11 & 12.

E. Tighten the rear cab mount to tractor frame bolts

per the torque chart.

~. Reinstallthe tractor taillights.

i. Reinstallthe front pto shaft if so equipped.

10. Reinstall the (2) side engine covers.

SEAT lILTBRACKET,

LEFTSIDEMY

--- 7/16'nT,

WASIfRSAt{) ~T

Figure 9

11. Install the lower front panel assemblies. Attach the

ground wire assembly to the lower mounting bolt.

A. Left side. Position the assembly so that the (2)

holes in the assembly line up with the (2) holes in

the left front corner tube. Fasten with (2) 1/4" x

3/4" self tapping screws and (2) 1/4" flatwashers.

(A 1/4-20 tap may be used to thread the tube

holes.) Install the pocket mount bracket by

slipping the short end behind the tractor tunnel lip

and fastening it to the assembly with (1) 1/4" x

3/4" hexhead screw, (1) 1/4" flatwasher and (1)

1/4" lockwasher. Figure #10.

Figure 11

Figure 10 Figure 12 3

Figure 13

Figure 14

C. NOTE: In order to remove the side engine covers

with the cab installed, the lower front panel

assemblies will have to be removed.

D. NOTE: The pockets should be checked

periodically during use for accumulation of any

grass, leaves or snow which should be removed.

12. Installthe floor mats. (L&R) Place the floor mats on

the tractor foot pads. Tuck them under the door

threshold lip and ;aroundthe pedais. Figure #13.

CAUTION: Check the pedals for binding on the

floor mat. Trim as required for proper clearance.

13. Reinstall the doors. Reverse the order of steps to

remove the doors to reinstallthem.

14. Air intake cover assembly.

A. Install the air intake cover over the tractor air

intake screen. Position the cover and remove the

backing on the velcro strips and press into place.

Figure #14.

B. CAUTION: Use the cover in cold weather only.

Remove the cover for summer use.

15. Lower the tractor hood and the cab windshield. The

windshield is held in place by (2) 1/4turn latches.

TORQUE TIGHTENING CHART

ISAE FASTENER TORQUE CHART

iNOTE: Use these torques, unless special torques are specified. Values arefor UNC and UNF thread fasteners, plated or unplated, as received from

supplier.Fastenerscanbe dry or lubricatedwith normalengineoil. Valuesdo not applyif graphite,moly-disulphideor otherextremepressure

lubricant is used.

SAE Grade No. 2 5 8*

Bolt head identification 0OO@ G@@

(See Note 1)

Bolt Size LB FT Nm LBFT Nm LB FT Nm

Min. Max. Min. Max. 'Min. Max. Min. Max. Min. Max. Min. Max.

1/4 56 7 8 911 12 15 12 15 16 20

5/16 10 12 14 16 17 20.5 23 28 24 29 33 39

3/8 20 23 27 31 35 42 48 57 45 54 61 73

7/16 30 35 41 47 54 64 73 87 70 84 95 114

1/2 45 52 61 70 80 96 109 130 110 132 149 179

9/16 65 75 88 102 110 132 149 179 160 192 216 260

5/8 95 105 129 142 150 180 203 244 220 264 298 358

3/4 150 185 203 251 270 324 366 439 380 456 515 618

7/8 160 200 217 271 400 480 542 651 600 720 814 976

1250 300 339 406 580 696 787 944 900 1080 1220 1464

1- 1/8 800 880 1085 1193 1280 1440 1736 1953

1- 1/4 1120 1240 1519 1581 1820 2000 2468 2712

1 - 3/8 1450 1680 1980 2278 2380 2720 3227 3688

1-1/2 1940 2200 2631 2963 3160 3580 4285 4827

NOTE 1: Bolt head identification marks as per grade. Manufacturing marks will vary. *Thick nuts must be used with Grade 8 bolts.

METRIC FASTENER (ISO) TORQUE CHART

NOTE: Usethesetorques,unlessspecialtorquesare specified.Valuesarefor coursethreadfasteners,platedor unplated,as receivedfrom

supplier.Fastenerscanbe dry or lubricatedwith normalengineoil. Valuesdo not applyif graphite,moly-disulphideor otherextremepressure

lubricant is used.

ISOClass No. 8.8 10.9 12.9

Bolt head identification G@@(See Note 1)

Bolt Size Nm LB FT Nm LB FT Nm ILB FT

Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. IMin. Max.

M4 3 4 2 345 3 4

M5 6.5 8 5 6 9.5 11 7 8Because of the low ductility of

M6 10.5 12 8 9 15 17.5 11 13 these fasteners, the torque

M8 26 31 19 23 37 43 27 32 range is to be determined

M10 52 61 38 45 73 67 54 64 individually for each application.

As a general rule, the torque

M12 90 107 55 79 125 150 93 112 ranges specified for grade 10.9

*M14 144 172 106 127 200 245 149 179 fasteners can be used satis-

M16 217 271 150 200 310 380 610 730 factorily on 12.9fasteners.

M20 434 515 320 380 610 730 450 540

M24 675 815 500 600 1050 1275 780 940

M30 1250 1500 920 1100 2000 2400 1470 1770 *M14 is not a preferred size.

M36 2175 2600 1600 1950 3500 4200 2580 3080

.-.JOTE1: Bolt head identificationmarks as per grade. Manufacturing marks will vary.

REPLACEMENT PARTS

4-13127

CAB ASSEMBLY

ITEM QTY PART NO. DESCRIPTION

1NA 2-14501 Weldment, Cab

1 NS 4-13129 Assembly, Door, Right

3 1 4-13130 Assembly, Door, left

4 1 4-13132 Assembly, FrontWindshield

514-13131 Assembly, RearWindow

6 1 2-14543 Weldment, Panel, Switch-Fuse

7 4 3-13024 Gas Spring, 20 PSI, 6" Stroke

88 3-11821 Ball Stud, Gas Spring Cyl.

92 3-16234 FrontWindow latch

10 2 3-13944 Striker Stud & Washer

11 1 3-16033 Fuse Block

12 1 3-16274 Switch, Rocker, OnlOff

13 1 3-16232 Domelight

14 1 3-16244 Decal, Switch Panel

15 1 NA 3-14575 Decal, Serial No, CP, RaPS

16 2 NS 3-11740 Decal, Cozy For lawn & Garden

17 11-36057 Cover, Fuse

18 1 NS 1-35930 Polyfoam, Roof

19 1 NS 1-36063 Polyfoam, Roof Front

20 1 NS 1-36065 Polyfoam, Rear Roof

21 1 NS 1-36061 Polyfoam, Roof Side, Right

22 1 NS 1-36062 Polyfoam, Roof Side, left

23 1 NS 1-36060 Polyfoam,Side, Rear, Right

24 1 NS 1-36059 Polyfoam, Side, Rear left

25 1 NS 1-35931 Polyfoam, lower Rear, Right

26 1 NS 1-35932 Polyfoam, lower Rear, left

27 1 NS 1-35933 Polyfoam, Rear Pocket

29 4 ft. 3-10611 Rubber, Clip-On Bubble, large 180 Deg. (lower Rear)

30 2 3-16057 Fuse, ATO/ATC, 10Amp Automotive BladeType

31 2 all 3-10166 Washer, Flat, .437

32 2 all 3-10472 Nut, Hex, Nylock, .437-14NC

33 8 all 3-10077 Washer, lock, .312

34 6 all 3-10085 Washer, Flat .312

35 6 all 3-10064 Nut, Hex, .312-18 NC

36 2 all 3-13931 HHCS, .250-20 NC x 4.50 Gr. 5

37 2 all 3-10070 Nut, Hex, Nylock, .250-20 NC

38 5 3-10295 Selftap, #10 x .625 RH Phil

39 4 all 3-10099 MSCR, #10-24 NC x 1.500 RH Sl

40 4 all 3-10083 Washer, Flat .187

41 4 all 3-10110 Nut, Hex,#10-24 NC

42 1 3-10095 MSCR, #10-24 NC x .500 RH Sl

43 13-11433' Terminal, 14-16 Ga, #10 Stud, Insulated, Ring Type

44 12ft. 3-10610 Rubber! Clip-On Bubble, Small 180 Deg. (lower side)

45 3 ft. 3-10778 Pinchwefd,large (Aroundfuel opening)

46 1 4-13155 Assy, Wire, Fuse Blk to Wiper SW

47 1 4-13156 Assy, Wire, Fuse Blk/Dome Light

48 14-13157 Assembly,Wire, Hot lead

49 1 4-13158 Assembly, Wire Harness, Wiper

all = Obtain locally NA = Not Available NS = Not Shown

REPLACEMENT PARTS

4-13127

CAB ASSEMBLY

INSTAlL ITEI! B fIlJU tnE

IN IfPER !OJ! STIFFEte ~~~

./ B) INSTAlL ITEI! B INID

TAPPE£JtnE IN TIEINj

AS SH1VN

~ lINNRIGITFRitH TIEE

FRitHTIEE(ITEM I)

FkDjT VItmHIELD

Slffi.IED VITHITEI!9

(AILUSTAS RElIJIRED)

9) INSTAlL TIIaJ HIlE IN ERACKET

[}j FROOflEE (2 PLACES)

ITEM

QTY

2 ft.

3 ft.

1 ft.

2 ft.

REPLACEMENT PARTS

4-13133

ASSEMBLY, POCKET, RIGHT

PART NO.

2-14528

4-13149

3-10610

3-10609

3-10777

3-14914

DESCRIPTION

Weldment, Pocket, Right

Assembly, Ensolite/Nyl. Pocket

Rubber, Clip-On Bubble,Small 180 Deg.

Rubber, Clip-On Bubble, Small 90 Deg.

Pinchweld,Small

Rubber, Seal Strip, .125 x".75

IC \1 I

ITEM

POCKET(RIGHTSIDE ONly)

'" QTY

2 ft.

3 ft.

1ft.

2 ft.

REPLACEMENT PARTS

4-13134

ASSEMBLY, POCKET, LEFT

PART NO.

2-14529

1-36067

3-10610

3-10609

3-10777

3-14914

~flW

SECTI~A-A

DESCRIPTION

Weldment, Pocket, Left, J. Deere 425, 445, 455

Ensolite, Front Pocket, Left .125 x 7.44 x 17.38

Rubber, Clip-On Bubble, Small 180 Deg.

Rubber, Clip-On Bubble, Small 90 Deg.

Pinchweld, Small

Rubber, Seal Strip, .125 x .75 Adhesive Back,

Closed Cell

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