Toro 30810 Manual de usuario

FormNo.3395-750RevB

RearQuick-AttachSystem

2013andAfterGroundsmaster®7200SeriesMower

ModelNo.30810—SerialNo.315000001andUp

ModelNo.30812—SerialNo.315000001andUp

InstallationInstructions

Note:ThemachinemustbeequippedwiththeAuxiliaryPowerUnitKit,Toropartno.30382.

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

Cylinder-supportassembly1

Bolt(3/8x2-3/4inches)2

Bolt(3/8x1-1/4inches)3

Bolt(3/8x1inch)1

Nut(3/8inch)3

Lift-armassembly1

Bolt(7/8x4-1/2inches)2

Jamnut(7/8inch)2

Spindlewasher8

Bolt(1/2x1-1/2inches)1

Locknut(1/2inch)1

Cylinder-mountpivotpin1

Greasetting1

Installthelift-armassembly(forModel

30810only).

Linkmount1

Bolt(3/8x1inch)3

Nut(3/8inch)3

Lift-armassembly1

Bolt(7/8x4-1/2inches)2

Jamnut(7/8inch)2

Spindlewasher8

Bolt(1/2x1-1/2inches)1

Locknut(1/2inch)1

Pivotpin1

Greasetting1

Installthelift-armassembly(forModel

30812only).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3395-750*B

ProcedureDescriptionQty.Use

Teetting(Model30812only)1

Hoseclamp(3/8inch)3

4Cabletie4

Installthehydraulichoses.

Relaybracket1

Relay6

Bolt(1/4x1/2inch)6

Nut(1/4inch)7

Bolt(1/4x3/4inch)1

Decal(fromAuxiliaryPowerUnitKit)1

Switch2

Installtherelaysandswitches(for

Model30810only).

Relaybracket1

Relay6

Bolt(1/4x1/2inch)6

Nut(1/4inch)7

Bolt(3/8x2inches)1

Washer(0.406inch)1

Nut(3/8inch)1

Bolt(1/4x1/2inch)6

Locknut(1/4inch)6

Decal(fromAuxiliaryPowerUnitKit)1

Switch2

Installtherelaysandswitches(for

Model30812only).

7Wiringharness1Installthewiringharness.

8Nopartsrequired–Completeinstallation.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface,lowerthecutting

unit,stopthemachine,engagetheparkingbrake,and

removethekeyfromtheignitionswitch.

CAUTION

Ifyouleavethekeyintheignitionswitch,

someonecouldaccidentlystarttheengineand

seriouslyinjureyouorbystanders.

Removethekeyfromtheignitionswitch

beforeyoudoanymaintenance.

2.Disconnectthenegative(–)batterycablefromthe

battery.

InstallingtheLift-Arm

Assembly

Model30810

Partsneededforthisprocedure:

1Cylinder-supportassembly

2Bolt(3/8x2-3/4inches)

3Bolt(3/8x1-1/4inches)

1Bolt(3/8x1inch)

3Nut(3/8inch)

1Lift-armassembly

2Bolt(7/8x4-1/2inches)

2Jamnut(7/8inch)

8Spindlewasher

1Bolt(1/2x1-1/2inches)

1Locknut(1/2inch)

1Cylinder-mountpivotpin

1Greasetting

Procedure

Note:Togainadditionalaccessduringtheassemblyofthe

kit,raisetherearofthetractionunit,supportitwithjack

stands,andremovetheright,reartire.

1.Removetheexisting3boltsand3nutsfromtheskid

assembly(Figure1).

Note:Retainthenuts.

Figure1

1.Bolt2.Nut

2.Securethecylinder-supportassemblytothe

rear-bumperbracketandskidassemblywith2bolts

(3/8x2-3/4inch),3bolts(3/8x1-1/4inch),2

nuts(3/8inch),andthe3existingnutsthatyoujust

removed.

Note:Positionthecylinder-supportassemblyas

showninFigure2.

Figure2

1.Nut(3/8inch)4.Rear-bumperbracket

2.Cylinder-support

assembly

5.Bolt(3/8x2-3/4inch)

3.Bolt(3/8x1-1/4inch)6.Existingnut

3.Mountthelift-armassemblytotherearframe

members,with2bolts(7/8x4-1/2inch),2jamnuts

(7/8inch),andasmanyspindlewashersasnecessary

toevenlyshimbetweentherightandleftsidesofthe

liftarmandrearframemembers.

Note:PositionthecomponentsasshowninFigure3.

Figure3

1.Bolt(7/8x4-1/2inch)3.Spindlewasher

2.Lift-armassembly4.Jamnut

4.Torquetheboltsandlocknuts518to648N-m(382

to478ft-lb).

5.Adjustthelengthofthethreadedlinkto19cm(7-1/2

inches)andtightenthejamnuts(Figure4).

Figure4

1.Lengthofthreadedlink—19cm(7-1/2inches)

6.Securethethreadedlinkrodendtothecylinder-support

assemblywithabolt(1/2x1-1/2inch)andlocknut

(1/2inch)asshowninFigure5.

Figure5

1.Liftadapter2.Cylinder-support

assembly

7.Mountthelooseendofthehydrauliccylindertothe

cylinder-supportassemblywiththecylinder-mount

pivotpin,bolt(3/8x1inch),andnut(3/8inch)as

showninFigure6.

Figure6

1.Greasetting3.Hydrauliccylinder

(stationeryend)

2.Pivotpin

8.Threadagreasettingintotheendofthepivotpinas

showninFigure6.

InstallingtheLift-Arm

Assembly

Model30812

Partsneededforthisprocedure:

1Linkmount

3Bolt(3/8x1inch)

3Nut(3/8inch)

1Lift-armassembly

2Bolt(7/8x4-1/2inches)

2Jamnut(7/8inch)

8Spindlewasher

1Bolt(1/2x1-1/2inches)

1Locknut(1/2inch)

1Pivotpin

1Greasetting

Procedure

Note:Togainadditionalaccessduringtheassemblyofthe

kit,raisetherearofthetractionunit,supportitwithjack

stands,andremovetheright,reartire.

1.Securethelinkmounttotherear-bumperbracketwith

3bolts(3/8x1inch)and3nuts(3/8inch).

Note:PositionthelinkmountasshowninFigure7.

Figure7

1.Linkmount

2.Mountthelift-armassemblytotherearframe

members,with2bolts(7/8x4-1/2inch),2jamnuts

(7/8inch),andasmanyspindlewashersasnecessary

toevenlyshimbetweentherightandleftsidesofthe

liftarmandrearframemembers.

Note:PositionthecomponentsasshowninFigure8

Figure8

1.Jamnut(7/8inch)3.Bolt(7/8x4-1/2inch)

2.Spindlewasher4.Lift-armassembly

3.Torquetheboltsandlocknuts518to648N-m(382

to478ft-lb).

4.Adjustthelengthofthethreadedlinkto19cm(7-1/2

inches)andtightenthejamnuts(Figure9).

Figure9

1.Lengthofthreadedlink—19cm(7-1/2inch)

5.Securetherodendofthethreadedlinktothe

link-supportassemblywithabolt(1/2x1-1/2inch)

andlocknut(1/2inch)asshowninFigure10.

Figure10

1.Threadedlink2.Link-supportassembly

6.Mountthestationaryendofthehydrauliccylinderto

theundersideoftheframecross-memberbracketwith

apivotpin(Figure11).

Figure11

1.Hydrauliccylinder

(stationaryend)

3.Pivotpin

2.Greasetting

7.Threadagreasettingintotheendofthepivotpin

(Figure11).

Note:PositionthegreasettingasshowninFigure

12.

Figure12

1.Pivotpin3.Angleofgreasetting—45

degrees

2.Greasetting

InstallingtheHydraulicHoses

Partsneededforthisprocedure:

1Teetting(Model30812only)

3Hoseclamp(3/8inch)

4Cabletie

Procedure

1.Ontherightsideofthemachine,justaheadof

theradiatorframe,placeadrainpanunderthe

oil-cooler-returnhose(Figure13orFigure14).

Figure13

Model30810

1.Radiatorframe2.Oil-cooler-returnhose

Figure14

Model30812

1.Radiatorframe2.Oil-cooler-returnhose

2.Routetheshorthosefromthemanifoldtothe

oil-cooler-returnhoselocation.

3.Formodel30810only:installtheshorthosetothe

oil-coolerhoseasfollows:

A.Removethecapfromthehardlineoftheoil-cooler

returnhose(Figure15).

Figure15

1.Shorthose3.Oil-cooler-returnhose

2.Hardlinecap

B.Threadtheshorthosetothehardline(Figure15).

C.Continuetostep5.

4.Formodel30812only:installtheshorthosetothe

oil-coolerhoseasfollows:

A.Insertaclampontotheshorthoseandtheninsert

theteettingintotheendoftheshorthose

(Figure16).

Figure16

1.Shorthose2.Teetting

B.Measureapproximately12.7cm(5inches)from

theradiatorframeandcuttheoil-cooler-return

hose(Figure17).

Note:Thisisthehosebetweenthedeck-liftvalve

andtheoilcooler.Holdthehoseendsupwardto

decreasetheamountofhydraulicuidlost.

Figure17

1.Cutthehosehere.3.Tothedeck-liftvalve

2.Teetting4.Fromtheoilcooler

C.Secureall3hosestotheteettingwithhose

clamps(7/8inch).

D.Installtheshorthosetotheportinthe

oil-cooler-returnhose.

5.Ontherightframe,locatethedeck-lift-valveassembly

(Figure18).

Figure18

1.Plug2.Valveassembly

6.Removetheplugfromtheleftsideofthevalve

assembly(Figure18).

7.Threadthehydraulicvalvettingintotheopeningof

thevalve(Figure19).

Figure19

1.Hose2.Straighttting

8.Routethelonghoseundertheradiatorframe,overthe

framecrossmember,andalongtheframerailtothe

valve(Figure20).

Note:Thelonghosewillfollowanotherhosefrom

thetransmissionbaytothevalveassembly.

Figure20

1.Cabletie3.Valve

2.Longhose

9.Securethelonghosewith4cableties(Figure20).

10.Securethehosettingtothestraighttting(Figure19).

InstallingtheRelaysand

Switches

Model30810

Partsneededforthisprocedure:

1Relaybracket

6Relay

6Bolt(1/4x1/2inch)

7Nut(1/4inch)

1Bolt(1/4x3/4inch)

1Decal(fromAuxiliaryPowerUnitKit)

2Switch

Procedure

1.Ontherightsideofthemachine,mount6relaysonto

therelaybracketusing6bolts(1/4x1/2inch)and6

nuts(1/4inch)asshowninFigure21.

Figure21

1.Bolt(1/4x1/2inch)5.Support-tubenut

2.Relay6.Relaybracket

3.Nut(1/4inch)7.Bolt(1/4x3/4inch)

4.Support-tubebolt

2.Removetheboltandnutfromthesupporttube.

3.Usingabolt(1/4x3/4inch),nut(1/4inch),andthe

boltandnutthatyoujustremoved,mounttherelay

brackettothemachine(Figure21).

4.Unlatchthecontrol-panelcoverandmoveitaside

(Figure22).

Figure22

1.Controlpanel2.Latch

5.Locateandremovethe2knockoutplugsfromthetop

ofthecontrolpanel(Figure23).

Figure23

1.Knockoutplugs2.Knockoutpluglocations

6.Carefullycutandremovethedecalmaterialtoexpose

thecontrolpanelholes.

Note:Removeonlytheknockoutplugsanddecal

materialfortherequiredswitches.

7.Deburrthenewlyexposededgesofthecontrolpanel.

8.Cleanthecontrolpanelsurfaceandafxthedecal

aroundtheexposedholes(Figure24).

Figure24

1.Decal3.Lift/lowerswitch

(3-positionswitch)

2.Float/power-downswitch

(2-positionswitch)

9.Inserttheswitchesintotheappropriatemountingholes

(Figure24).

Note:Positiontheatportionoftheswitchtoward

theoperator.

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