Cornelius 15 Gallon Single-Flavor Visual Display Dispenser... Guía de instalación

JET SPRAY (COLD)

TRAINING MANUAL

✔CARBON DIOXIDE

✔WATER

✔SYRUP/CONCENTRATE

✔MECHANICAL

✔REFRIGERATION

✔CONTROLS & ELECTRICAL

Jet Spray (Cold) Training Manual

Jet Spray (Cold)

Training Manual

The products, technical information, and instructions contained in this manual are subject

to change without notice. These instructions are not intended to cover all details or varia-

tions of the equipment, nor to provide for every possible contingency in the installation,

operation or maintenance of this equipment. This manual assumes that the person(s) work-

ing on the equipment have been trained and are skilled in working with electrical, plumb-

ing, and mechanical equipment. It is assumed that appropriate safety precautions are taken

and that all local safety and construction requirements are being met, in addition to the

information contained in this manual.

To inquire about current revisions of this and other documentation or for assistance with

any Cornelius product contact:

Trademarks and copyrights:

Aurora, Cornelius, Decade, Hydro Boost, Microban®, Olympus, Remcor, Sitco, Spirit,

UF-1, Vanguard, Venture, and Vista are registered trademarks of IMI Cornelius Inc.

Optifill trademark is pending.

This document contains proprietary information and it may not be

reproduced in any way without permission from Cornelius.

Printed in U.S.A.

IMI Cornelius Inc.

Corporate Headquarters

One Cornelius Place

Anoka, MN 55303-6234

U.S.A.

Internet:

www.cornelius.com

Email:

tech.service@cornelius.com

phone: 630-539-5050

888-248-5568 FAX: 630-539-5051

Jet Spray (Cold) Training Manual

TABLE OF CONTENTS

INTRODUCTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1

Preview Questions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

Key Things To Know / Do - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3

Product Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3

Product Types - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

Microban®- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

Dimensions & Capacities - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

JS7 Dispensers: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4

JT20 Dispensers: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4

JT30 Dispensers: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4

EJ1 Dispensers: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

J15 Dispensers: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5

SYSTEM DETAILS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6

Water - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6

Water Quality - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6

Mechanical - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6

Pump Assembly / Spray Drive Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - 6

Whipper Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6

Whipper Conversion - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

Spray Verses Circulate - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8

Refrigeration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9

Cooling Thermostat - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Compressor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Condenser - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9

Condenser Cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9

Filter Replacement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9

Condenser Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Dryer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9

Evaporators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

Air Flow - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

Refrigeration Charging - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

Controls and Electrical - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

Switches - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

Spray Drive Motor Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

Jet Spray (Cold) Training Manual

TROUBLESHOOTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12

No Spray - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12

Pump assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12

Spray Drive Motor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12

Noise in Pump Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13

Impella Spacing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13

Breaking Magnetic Lock - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13

Pinch Tube Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13

Bowl Leak - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

Not Cooling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

Thermostat - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

Condenser Cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

Condenser Fan Motor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

Condenser Fan Blade - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

System Leak - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

Refrigeration Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

ATTACHMENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19

REVIEW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21

TABLE OF CONTENTS

Jet Spray (Cold) Training Manual

INTRODUCTION

1. PREVIEW QUESTIONS

Check your current knowledge by taking a few minutes to answer the following questions:

1. The 5 and 3-gallon bowl assemblies are interchangeable on certain models?

_____ True _____ False

2. Parts that contain Microban need not be cleaned on a regular basis?

_____ True _____ False

3. All visual cold units use only one type of circulator for all products that are dispensed

from the machine? _____ True _____ False

4. Is it possible to add a whipper assembly to a unit after a unit has been purchased and

installed? _____ True _____ False

5. The Spray Drive assembly needs to run in order to maintain proper product tempera-

ture? _____ True _____ False

TABLE OF CONTENTS

Jet Spray (Cold) Training Manual

2. KEY THINGS TOKNOW / DO

✔Work Safely! Always unplug/disconnect the power to the dispenser before

servicing, and get help lifting the unit if it must be removed from the

counter !

✔Make certain that you have adequate airflow around the unit for proper

operation !

✔Learn to use a good quality volt-ohm meter. Proper electrical trouble shoot-

ing is impossible without it !

✔Always read the installation and operation manuals before set up !

✔Visual models are available in 3,5,8, and 15-gallon models !

✔Whipper Assemblies are available for most models !

✔Using the correct impella or circulator with the corresponding product will

give you the best visual display for the sale of the product !

✔When product is in the bowls, the refrigeration unit must be operating to

preserve the integrity of the product !

✔The Microban protection inhibits the growth of bacteria, mold, and mildew

that cause odors and stains !

INTRODUCTION

Jet Spray (Cold) Training Manual

3. OVERVIEW

3.1 Product Description

Product Types

The visual cold drink dispenser can dispense a premixed drink from the follow

beverage selections:

•Powder based (sport drinks and Icsotonic)

•Syrup based product (non-carbonated)

•Pulpy products (fresh juice from concentrates; orange juice, apple juice, grape-

fruit juice, lemonade)

•Foamy products (ice teas, grape drinks)

Microban®

Microban is a tasteless, odorless, and colorless antimicrobial agent that inhibits

bacterial and fungal growth that cause odors and stains on the Jet Spray unit.

Microban is incorporated directly into the polymer used to mold the Jet Spray

bowls. It augments proper equipment cleaning.

Refrigeration

switch

Dispense

lever

Spray

switch

Grill/air vent

Pump

assembly

Bowl

Drip tray

Cover

Access panel

INTRODUCTION

Jet Spray (Cold) Training Manual

3.2 Dimensions & Capacities

JS7 Dispensers:

Flavors: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - One

Capacity: - - - - - - - - - - - - - - - - - - - - - - - - 5 gal. (19 L)

Voltages: - - - - - - - - - - - - - - - - 115 volt/60 Hz, 240 volt/50 Hz

Dimensions: - - - - - - - - - - - - - - - - 7 3/4”W, 26 5/8”H, 17”D

- - - - - - - - - - - - - - - - - - -197 mm W, 676 mm D, 432 mm D

Shipping Weight: - - - - - - - - - - - - - - - - - - - 54 lbs. (24.5 kg)

JT20 Dispensers:

Flavors: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Two

Capacity: - - - - - - - - - - - - - - - - - - - - - two –5 gal. (19 L)

Voltages: - - - - - - - - - - - - - - - - 115 volt/60 Hz, 240 volt/50 Hz

Dimensions: - - - - - - - - - - - - - - - - - 16”W, 26 5/8”H, 17”D

- - - - - - - - - - - - - - - - - - -407 mm W, 676 mm D, 432 mm D

Shipping Weight: - - - - - - - - - - - - - - - - - - - - 75 lbs. (34 kg)

JT30 Dispensers:

Flavors: - - - - - - - - - - - - - - - - - - - - - - - - - - - - Three

Capacity: - - - - - - - - - - - - - - - - - - - - three –5 gal. (19 L)

Voltages: - - - - - - - - - - - - - - - - 115 volt/60 Hz, 240 volt/50 Hz

Dimensions: - - - - - - - - - - - - - - - 24 1/2”W, 26 5/8”H, 17”D

- - - - - - - - - - - - - - - - - - -622 mm W, 676 mm D, 432 mm D

Shipping Weight: - - - - - - - - - - - - - - - - - - - 93 lbs. (42.2 kg)

EJ1 Dispensers:

Flavors: - - - - - - - - - - - - - - - - - - - - - - - - - - - - Single

Capacity: - - - - - - - - - - - - - - - - - - - - - - - - 8 gal. (30 L)

Voltages: - - - - - - - - - - - - - - - - 115 volt/60 Hz, 240 volt/50 Hz

Dimensions: - - - - - - - - - - - - - - - - - - - 16”W, 31”H, 18”D

- - - - - - - - - - - - - - - - - - -407 mm W, 788 mm D, 457 mm D

Shipping Weight: - - - - - - - - - - - - - - - - - - - 79 lbs. (35.8 kg)

J15 Dispensers:

Flavors: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - One

Capacity: - - - - - - - - - - - - - - - - - - - - - - - 15 gal. (57 L)

Voltages: - - - - - - - - - - - - - - - - 115 volt/60 Hz, 240 volt/50 Hz

Dimensions: - - - - - - - - - - - - - - - - - - - 16”W, 31”H, 18”D

- - - - - - - - - - - - - - - - - - -407 mm W, 788 mm D, 457 mm D

Shipping Weight: - - - - - - - - - - - - - - - - - - - 79 lbs. (35.8 kg)

INTRODUCTION

Jet Spray (Cold) Training Manual

3.3 Accessories

Leg extension kit p/n S4056 No Cup Contact p/n S6469

Locking Kit p/n A3035 (JT-20), p/n A3036 (JT-30)

Spray Drive Motor p/n A1753

INTRODUCTION

Jet Spray (Cold) Training Manual

SYSTEM DETAILS

1. WATER

1.1 Water Quality

Water quality has an affect on juice dispensing systems.

•odor

•taste

•clarity/foaming

Water filtration is recommended to assure the best beverage taste.

2. MECHANICAL

2.1 Pump Assembly / Spray Drive Assembly

All units designed to spray, including those with optional whippers, incorporate a

unique refrigeration design that keeps drinks consistently colder at any bowl level.

The beverage is constantly circulated through the pump housing over the cooling

evaporators.

2.2 Whipper Assembly

Jet Spray's optional, patented whipper aerates and whips the beverage before it

leaves the bowl. This exclusive whipping process is the most sanitary in the indus-

try, keeping the beverage under refrigeration at all times, even during whipping.

Each serving is individually whipped and overruns of 35%-40% are obtained with

most specially formulated whipped drink bases.

A simple external adjustment allows the amount of overrun or foam head to be

varied as desired. The patented whipper is held securely in place magnetically and

can be easily slipped in and out of the bowl for changeover from whipped to non-

whipped drinks.

If drinks are not being whipped:

•Make sure refrigeration switch is on.

•Assure the whipper motor runs when depressing the dispense lever.

•Make sure whipper chamber assembly is located in the proper position and

resting flat on a base of bowl.

•Check whipper magnet. It should turn freely, if not, remove impella support

pin and clean all parts with soap and water.

INTRODUCTION

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