Continental Refrigerator Perma-Crimp PC125 Manual de usuario
Perma-Crimp™Hydraulic Hose Crimpers
PC125 and PC125M Operators Manual
www.continental-industry.com
2PC125 and PC125M Operators Manual
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Hydraulic Hose Crimpers
PC125 and PC125M Operators Manual
www.contitech.us
• READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER.
• CRIMPER CAN PRODUCE 60 TONS OF FORCE. KEEP BOTH HANDS AWAY FROM PINCH POINTS.
• CONSULT THE CONTINENTAL CONTITECH CRIMP SPECIFICATION MANUAL FOR CORRECT
CRIMPER SETTINGS AND CRIMP MEASUREMENTS.
• ALWAYS WEAR EYE PROTECTION.
SAFETY PRECAUTIONS
PC125 / 125M Safety Precautions
2
MODELS COVERED
This manual is applicable to dierent variations of the PC125 Series and PC125M Series Crimpers.
Crimping, calibration and repair procedures are similar for both models.
Equipment Warning
Proper assembly of Continental ContiTech hose and ttings
Continental ContiTech hose, ttings and crimping equipment work together to provide an ecient and reliable hose
connection. Continental ContiTech hose and ttings are part of an engineered system and are to be used in accor-
dance with Continental ContiTech specications. Using non-Continental ContiTech components may produce an
assembly that does not meet rated performance. Continental ContiTech does not warrant, expressly or by impli-
cation, hose assemblies that do not incorporate Continental ContiTech hose and ttings, or are not crimped
in accordance with Continental ContiTech process specications.
Buyers may elect to attach additional or non-standard parts or equipment, or to use dierent manufacturing specica-
tions as necessary to meet the requirements of the buyer or the customer’s application. In such cases, the buyer has
sole responsibility to qualify the hose for the applications as necessary to ensure performance capability.
For guidance in the assembly of Continental ContiTech hose and couplings, please refer to the Continental ContiTech
Crimp Specications Manual. Information in this manual is believed to be accurate, but is not warranted and is subject
to change without prior notice. For the most current product information, check the Continental ContiTech website at
www.contitech.us.
For technical assistance, call customer service at 1-800-235-4632.
Table Of Content
PC125 / PC125M SAFETY PRECAUTIONS-----------------------------------------------------------------------------------------------------------2
PC125 / 125M EQUIPMENT WARNING-----------------------------------------------------------------------------------------------------------------2
PC125 / PC125M SPECIFICATIONS----------------------------------------------------------------------------------------------------------------------4
PC125 / PC125M COMPONENT IDENTIFICATION---------------------------------------------------------------------------------------------------5
AVAILABLE ACCESSORIES FOR PC125 / 125M SERIES CRIMPERS-----------------------------------------------------------------------6
PC125 / PC125M FEATURES------------------------------------------------------------------------------------------------------------------7
PC125 / PC125M QUICK START GUIDE-----------------------------------------------------------------------------------------------------8
PC125 / PC125M LUBRICATION PROCEDURE-----------------------------------------------------------------------------------------------------9
PC125 / PC125M CRIMPING PROCEDURE------------------------------------------------------------------------------------------10
PC125 CALIBRATION CHECK-------------------------------------------------------------------------------------------------------------------------15
PC125M CALIBRATION CHECK----------------------------------------------------------------------------------------------------16
PC125 DRAWER / STAND ASSEMBLY-----------------------------------------------------------------------------------------17
TROUBLESHOOTING-----------------------------------------------------------------------------------------------18
PART NUMBERS-----------------------------------------------------------------------------------------------------------19
3
PC125 Crimper Series PC125M Crimper Series
PC125 / 125M Specications
D160 SERIES / D165 SPECIFICATIONS
4
Die Series-------------------------------------------------------------------------------------------------------------------------PC125 Series
Maximum Cylinder Force---------------------------------------------------------------------------------------------------------------60 Ton
Maximum Hose Diameter (2 Wire)----------------------------------------------------------------------------------------------1 1/4 Inch
Maximum Hose Diameter (4 Wire)----------------------------------------------------------------------------------------------1 1/4 Inch
Maximum Hose Diameter (6 Wire)---------------------------------------------------------------------------------------------------1 Inch
Crimper Depth - PC125 Series-------------------------------------------------------------------------------------------------22.5 Inches
- PC125M Series-------------------------------------------------------------------------------------------------17 Inches
Crimper Width - PC125 Series----------------------------------------------------------------------------------------------------13 Inches
- PC125M Series --------------------------------------------------------------------------------------------10.25 Inches
Crimper Height - PC125 Series------------------------------------------------------------------------------------------------22.5 Inches
- PC125M Series------------------------------------------------------------------------------------------------21 Inches
Weight - PC125 Series----------------------------------------------------------------------------------------------------------------140 Lbs
- PC125M Series---------------------------------------------------------------------------------------------------------------72 Lbs
Pump - PC125 Series------------------------------------------------------------------------------------------------------------------Electric
- PC125M Series----------------------------------------Pump Not included - Manual, Pneumatic, or Electric Available
Pump HP - PC125 Series-------------------------------------------------------------------------------------------------------1 HP (110V)
Reservoir Capacity - PC125 Series-----------------------------------------------------------------------------------------------1 Gallon
Oil Type---------------------------------------------------------------------------------------------------------------ISO Viscosity Grade 46
Electric Power Requirement - PC125 Series-----------------------------------------------------------------------------110V-15 Amp
PNEUMATIC START/STOP SWITCH
60 TON HYDRAULIC CYLINDER
60 TON HYDRAULIC CYLINDER
REMOVABLE PUSHER
W/ MAGNETS
REMOVABLE PUSHER
W/O MAGNETS
CONTINENTAL QR CODE
CONTINENTAL QR CODE
110 VOLT VALPOWER®HYDRAULIC PUMP
CALIBRATION
ADJUSTMENT SCREW
HIGH STRENGTH FRAME
QUICK DISCONNECT
ELECTRICAL CORD
1 GALLON RESERVOIR
VOLTAGE TAG
PC125 DIE SET
PC125 DIE SET
NOTCHED
COMPRESSION RING
MICRO-CRIMP ADJUSTER
AUTOMATIC STOP SWITCH
POWER SWITCH
RETRACTION STOP
ELECTRICAL ENCLOSURE
PC125 CRIMPER SERIES
PC125M CRIMPER SERIES
RETRACTION STOP
PC125 / 125M Component Identication
MICRO-CRIMP ADJUSTER
CALIBRATION
ADJUSTMENT SCREW
LED INDICATOR LIGHT
NOTCHED
COMPRESSION RING
NOTCHED
COMPRESSION RING
PC125 DIE SERIES
PRESSURE PLATE
5
Coupling Stop
(Included only with PC125)
CRIMPX Die Lubricant Oil:
4 oz bottle with dauber cap
(Included)
Die Removal Magnet
(Included)
PC125 Drawer/Stand
(Included only with PC125-Skits Series Crimpers)
Available PC125 Die Series
Removable Pusher
(Included)
PC125 w/ magnets
PC125M no magnets
ValPower® Hand Pump
10,000 psi (Optional)
ValPower® Pneumatic Pump
10,000 psi (Optional)
ValPower® Electric Pump (Optional)
MANUAL, PNEUMATIC, AND ELECTRIC POWER SOURCES ARE AVAILABLE FOR
THE PC125M CRIMPER SERIES
Notched Compression Ring
(Included)
Vent Plug
(Included)
Metric Micrometer
(Included)
Pressure Plate
(Included)
Available Accessories For PC125 / 125M Series Crimpers
Pneumatic Pendent Switch
(Included)
6
PC125 / PC125M Features
7
Micrometer style adjustment permits crimping
a wide variety of hose and ttings, and is fully
adjustable for a precise crimp.
Adjustable Retraction Stop limits ram retraction to
only the amount required to remove the hose and
coupling saving time on multiple crimps.
Automatic stop switch shuts the pump o
when the crimp cycle is complete.
(PC125 series only).
LED Indicator light will warn the operator
when the crimp cycle is complete.
(PC125M series only).
An easily removable Coupling Stop
makes repetitive crimps faster by not
having to visually align the tting before
each crimp.
Powerful magnets in the pusher retract the
notched compression ring with ram on each
cycle. This permits the operator to operate the
crimper essentially “hands free”.
(PC125 series only).
• Mount the crimper on a sturdy workbench in a well-lit area. Workbench
should be able to support the crimper weight of 140 lbs for PC125 and 72
lbs for PC125M.
Note: The PC125 series can be mounted on the PC125 Drawer/Stand and
bolted onto the workbench. (See detailed instructions included with PC125
drawer/stand).
• The crimper should be mounted close enough to the edge of the
work surface so that hose will not contact the bench or work surface
while crimping. There must be enough clearance for the hose to align
perpendicular with the cone base, or the dies will not seat properly and the
crimps will not be accurate.
• Always check oil level in the PC125 pump, should be 1-1/2 to 2 inches
below the vent plug when the cylinder is in the retracted position and should
be visible in the sight glass window of the pump reservoir.
• If oil needs to be added use ISO 46 weight hydraulic oil.
• Oil can be drained from the rear oil port of the reservoir.
• If using an optional power unit for the PC125M, follow the
manufacturer’s recommendation for proper setup and use. A 10,000 psi
hose and quick disconnect tting has been included with the crimper to
connect an optional
power unit to the PC125M cylinder port.
• Check to be certain that the shipping plug in the pump reservoir
has been replaced with the vent plug shipped with the PC125 crimper.
• Check electrical circuit to be certain that it matches the crimper
requirements shown on the voltage tag attached to the crimper cord.
• Plug the PC125 crimper directly into a 110 volt, 15 amp wall outlet.
PC125 / PC125M Quick Start Guide
CAUTION: DO NOT RUN THE CRIMPER ON AN EXTENSION CORD
AS LOW VOLTAGE CAN DAMAGE THE MOTOR AND/OR ELECTRICAL
COMPONENTS.
Follow these steps before using the crimper for the rst time.
8
PC125 / PC125M Lubrication Procedure
Photo # 1
Place a thin layer of CrimpX oil (supplied with crimper) or a high
pressure molybdenum high pressure grease on the surface the dies
sit on (as shown in photo # 1).
Grease Point # 2
Before sliding the notched compression ring over the correct dies,
place a thin layer of CrimpX oil (supplied with crimper) or a high
pressure molybdenum high pressure grease on the entire area that
dies come in contact with on the inner diameter (as shown in photo
# 2).
If Breaking Die Screws Often: Continue to lubricate / grease as
explained above in addition to lubricating each die nger individually
(as shown in photo # 3A).
If Notched Compression Ring Sticks: The die ngers must be
lubricated on each segment that comes in contact with the notched
compression ring (as shown in photo # 3B).
Note: Lubrication is not required before each crimp.
Typical lubrication is after 100 crimps.
Grease Point # 1
Insert the pressure plate into the bottom ange of the crimper, making
sure that it is seated squarely into the bottom ange.
Photo # 3
Photo # 2
AB
9
PC125 and PC125M Dies
ContiTech Part # Description Color ID ContiTech Part # Description Color ID
20244896 PC125-8.5MM Black 8.5MM 20244922 PC125-27MM Brown 27MM
20244897 PC125-12MM Black 12MM 20244923 PC125-31MM Silver 31MM
20244898 PC125-14MM Red 14MM 20244924 PC125-34MM Purple 34MM
20244899 PC125-16MM Blue 16MM 20244925 PC125-41MM Orange 41MM
20244920 PC125-19MM Green 19MM 20867524 PC125-43MM Black 43MM
20244921 PC125-23MM Yellow 23MM 20244927 PC125-50MM Black 50MM
• Follow lubrication procedure prior to crimping procedure.
NOTE: FAILURE TO LUBRICATE THE DIE SET AND NOTCHED
COMPRESSION RING COULD RESULT IN THE DIE SET SEIZING
IN THE BASE FLANGE.
PC125 / 125M Crimping Procedure
10
Step 1: Insert the pressure plate into the bottom ange of the crimper,
making sure that it is seated squarely into the bottom ange. Make
sure is lubricated prior to inserting the die set.
Step 2: Select the correct die set for the combination of hose and tting
being crimped. The correct die set can be found in the Continental
ContiTech Crimp Specication Manual. Note that the number etched
on the OD of the die ring represents the fully closed diameter of the
die set in millimeters. In addition, die sets are color-coded for easier
identication.
Este manual sirve para los siguientes modelos
1
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