Continental Refrigerator PC150H Series Manual de usuario
2PC125 and PC125M Operators Manual
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Hydraulic Hose Crimpers
PC125 and PC125M Operators Manual
www.contitech.us
Perma-Crimp™Hydraulic Hose Crimpers
PC150H Series Operators Manual
www.continental-industry.com
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Equipment Warning
Proper assembly of Continental ContiTech hose and ttings
Continental ContiTech hose, ttings and crimping equipment work together to provide an ecient and reliable hose
connection. Continental ContiTech hose and ttings are part of an engineered system and are to be used in accor-
dance with Continental ContiTech specications. Using non-Continental ContiTech components may produce an
assembly that does not meet rated performance. Continental ContiTech does not warrant, expressly or by impli-
cation, hose assemblies that do not incorporate Continental ContiTech hose and ttings, or are not crimped
in accordance with Continental ContiTech process specications.
Buyers may elect to attach additional or non-standard parts or equipment, or to use dierent manufacturing speci-
cations as necessary to meet the requirements of the buyer or the customer’s application. In such cases, the buyer
has sole responsibility to qualify the hose for the applications as necessary to ensure performance capability.
For guidance in the assembly of Continental ContiTech hose and couplings, please refer to the Continental ContiTech
Crimp Specications Manual. Information in this manual is believed to be accurate, but is not warranted and is subject
to change without prior notice. For the most current product information, check the Continental ContiTech website at
www.contitech.us.
For technical assistance, call customer service at 1-800-235-4632.
• READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER.
• CRIMPER CAN PRODUCE 155 TONS OF FORCE. KEEP BOTH HANDS AWAY FROM PINCH POINTS.
• CONSULT THE CONTINENTAL CONTITECH CRIMP SPECIFICATION MANUAL FOR CORRECT
CRIMPER SETTINGS AND CRIMP MEASUREMENTS.
• ALWAYS WEAR EYE PROTECTION.
SAFETY PRECAUTIONS
PC150H Safety Precautions
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Table of Contents
PC150H SAFETY PRECAUTIONS----------------------------------------------------------------------------------------------------------------2
PC150H EQUIPMENT WARNING-------------------------------------------------------------------------------------------------------------------2
PC150H COMPONENT IDENTIFICATION---------------------------------------------------------------------------------------------------------------4
PC150H CRIMPER SPECIFICATIONS--------------------------------------------------------------------------------------------------------------------5
PC150H INITIAL CRIMPER SETUP-------------------------------------------------------------------------------------------------------6
PC150H LUBRICATION PROCEDURE-------------------------------------------------------------------------------------------------------7
PC150H CRIMPING PROCEDURE------------------------------------------------------------------------------------------------------------------8
PC150H CALIBRATION CHECK--------------------------------------------------------------------------------------------------------------10
TROUBLESHOOTING-------------------------------------------------------------------------------------------------------------11
PC150H PART REPLACEMENT GUIDE----------------------------------------------------------------------------------------------------------------12
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PC150H Component Identication
Crimper Head
Manual
Back Stop
Reservoir
8 Lubrication Fittings Hold / Release Valve Vent Plug
Oil ll
Tank Drain and
Oil Level Sight Glass
Do not operate the PC150H until you have read and fully understand this manual and the proper use
of the crimper. This manual is applicable to the PC150H-1HP-1P and PC150H-2HP-1P crimpers. Crimpers
are identical in component and crimping procedures. Note that the PC150H-1HP-1P and PC150H-2HP-1P
require dierent electrical hookups as power requirements dier from 110V to 220V, respectively.
Hold / Release Valve
Metric Dial Micrometer
Pneumatic Switch
Electrical Cord
The 1 HP motor delivers the
power needed to get the job
done quickly
Power Switch
Close push button
Voltage Tag
Continental QR code
Large opening allows right
angles and special ttings
to be inserted
Retraction Stop:
• When making repetitive crimps, setting
the Retraction Stop at a point where the
hose and fitting can be conveniently
withdrawn without allowing the cylinder to
fully retract will greatly reduce the crimp
cycle times.
Back Stop:
• When making repetitive crimps,
setting the Coupling Stop eliminates
the need to visually align the couplings
each time.
For repetitive crimps, position the hose
and tting in the correct position and
bring the face of the coupling stop
against the tting. Tighten the coupling
stop in the correct position.
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PC150H Crimper Specications
Standard Dies
Part # ID Part # ID
PC150H-8.5 8.5mm PC150H-31 31mm
PC150H-12 12mm PC150H-34 34MM
PC150H-14 14mm PC150H-41 41MM
PC150H-16 16mm PC150H-45 45MM
PC150H-19 19mm PC150H-50 50MM
PC150H-23 23mm PC150H-56 56MM
PC150H-27 27mm
Miscellaneous Parts
PC150H-DCT
84mm Die Change Tool
PC150H-Rack
9 Station Die Storage Rack
PC150H Die Stud
Hydraulic Dies
Master Die Diameter----------------------------------------------------------------------------------------------------------------84mm
Crimping Force---------------------------------------------------------------------------------------------------------------------155 Ton
Maximum Die Opening (Die Size Plus)----------------------------------------------------------------------------------------38mm
Maximum Opening w/o Dies----------------------------------------------------------------------------------------------------125mm
Length--------------------------------------------------------------------------------------------------------------------------------------16"
Width---------------------------------------------------------------------------------------------------------------------------------------23"
Height--------------------------------------------------------------------------------------------------------------------------------------19"
Weight----------------------------------------------------------------------------------------------------------------------------------236 lb
Electrical Power Requirement (Std)----------------------------------------------------------------------------------------------110V
Electrical Power Requirement (Optional)--------------------------------------------------------------------------------220V 1 Ph
Pump HP - 110V ----------------------------------------------------------------------------------------------------------------------1 Hp
Pump HP - 220V Single Phase ---------------------------------------------------------------------------------------------------2 Hp
Oil Capacity----------------------------------------------------------------------------------------------------------------------------13 Qt
Oil Type---------------------------------------------------------------------------------------------------------ISO Viscosity Grade 46
Manual/Automatic Crimping----------------------------------------------------------------------------------------------Manual Only
Inch/Metric Settings----------------------------------------------------------------------------------------------------------Metric Only
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PC150H Initial Crimper Setup
Follow these steps before using the crimper for the rst time
Mount the crimper on a sturdy workbench in a well-lit area. The workbench should
be able to support the crimper weight of 236 lbs.
The crimper should be mounted close enough to the edge of the work surface so
that hose will not contact the bench or work surface while crimping. There must be
enough clearance for the hose to align perpendicular with the cone base, or the
dies will not seat properly and the crimps will not be accurate
Check the electrical circuit to be certain that it matches the crimper requirements
shown on the voltage tag.
Caution: Do not run the PC150H crimper on an extension cord, as low voltage can
damage the motor and / or electrical components.
Check to be certain that the shipping plug in the pump reservoir has been
replaced with the vent plug shipped with the PC150H crimper.
Always check the oil level in the PC150H pump, when the cylinder is in the retracted
position. It should be 1-½" below the vent plug and it should be visible in the sight
glass window of the pump reservoir.
• If oil needs to be added use ISO 46 weight hydraulic oil.
• Oil can be drained from the rear oil port of the reservoir.
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Step 1. To lubricate the master die use the provided CrimpX Die Lubricant 3 oz
mini grease tube and a “ush type” grease coupling. (Mini grease gun is sold
separately).
Step 2. Turn on the crimper, hold and press the green button or the pneumatic
switch to close the crimper to the “0” position.
Step 3. Turn the valve in the “Hold” position, to keep the master dies closed.
Step 4. Lubricate the master die through the 8 lubrication ttings.
Caution: Failure to lubricate this area may result in premature wear and damage.
A molybdenum disulde high pressure grease can be used as well.
PC150H Lubrication Procedure
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PC150H Crimping Procedure
Caution: Follow the lubrication procedure prior to crimping, failure to do so may
result in premature wear and possible damage to the master dies and piston
surfaces.
Step 1. Set the dial micrometer at “0”, fully open the master die before installing
the die set into your crimper, then turn the valve in the “hold” position.
Step 2. Select the correct die set for the combination of hose and tting being
crimped. The correct die set can be found in the Continental ContiTech Crimp
Specication Manual.
Step 3. Use the quick-change tool, to place the die set into the crimper. Then
slowly hold and press the green button or the pneumatic switch to close the
crimper head, making sure that the retaining pins enter the location holes in the
master die. The die will click into place when it is properly positioned. Withdraw
the quick change tool when the head is fully close
Step 4. Then, turn the valve to the “Release” position. This will cause the master
die to return to the fully open position.
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Step 5. Select the correct hose and tting for your project.
Note: Refer to the Continental ContiTech Crimp Specications Manual.
Step 6. Set the dial micrometer to the setting as shown in the most current
Continental ContiTech Crimp Specications Manual for the combination of
hose and tting being crimped, then lock the micrometer.
Micrometer Setting Example:
Each 100 on the Micrometer represents 1 mm above the closed diameter of
the die set. For example, with a 50mm die installed and the Micrometer set at
250 as shown, the nished crimp diameter would be 52.5 mm. (50mm + 2.5mm)
Step 7. With the valve in the “release” position, insert the hose assembly from
either direction into the crimper, taking care not to disturb the die set. Hold the
assembly in place until the crimp is complete.
• Activate the crimp cycle by pressing and holding the green close button or the
pneumatic switch, until the crimp is complete.
• The pump will remain on after the crimp cycle is complete, and the die have
retracted. If necessary, turn the valve to the “Release” position to retract the die
and remove the hose assembly.
Step 8. Check the crimp diameter of the nished assembly with calipers or
micrometers, to be certain that it is within the specications as outlined in the
Continental ContiTech Crimp Specications Manual.
PC150H Crimping Procedure
10
The PC150H Crimper is calibrated at factory using the correct hose, tting, and die
set outlined in the Continental ContiTech Crimp Specications Manual.
Note: All settings are approximate, for minor adjustment adjust the dial as needed.
Due to variations in hose and tting tolerances, some “oset” may required to
achieve the correct crimp diameter for specic hose and tting combinations across
the range of hose and ttings being crimped. If crimp diameters are consistently too
large or consistently too small, the crimper should be recalibrated.
Step 1. Select the correct hose, tting, and die set.
Note: Refer to the Continental ContiTech Crimp Specications Manual.
Note: While the crimper can be calibrated using any recommended hose and tting
combination, using a hose and tting combination close to the size most frequently
crimped will minimize the oset required for other sizes and combinations of hose
and ttings.
Step 2. Set the dial micrometer to the setting as shown in the most current Con-
tinental ContiTech Crimp Specications Manual for the combination of hose and
tting being crimped.
Step 3. Check the crimp diameter of the nished assembly with calipers or microm-
eters, to be certain that it is within the specications as outlined in the Continental
ContiTech Crimp Specication Manual.
Note: If the above conditions are not met, the crimper requires recalibration.
• If necessary, the crimp size can be adjusted by making small adjustments on the
unit’s micrometer. Each 100 on the micrometer represents 1 mm above the closed
diameter of the die set.
• For example, with a 50mm die set installed and the Micrometer set at 250, the
nished crimp diameter would be 52.5mm. (50mm + 2.5mm).
• Recheck calibration.
PC150H Calibration Check
Este manual sirve para los siguientes modelos
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