Continental Refrigerator PC150 Manual de usuario

2PC125 and PC125M Operators Manual

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125

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ators Man

ual

Hydraulic Hose Crimpers

PC125 and PC125M Operators Manual

www.contitech.us

Perma-Crimp™Hydraulic Hose Crimpers

PC150 Series Operators Manual

www.continental-industry.com

Equipment Warning

Proper assembly of Continental ContiTech hose and ttings

Continental ContiTech hose, ttings and crimping equipment work together to provide an e󰀩cient and reliable hose

connection. Continental ContiTech hose and ttings are part of an engineered system and are to be used in accor-

dance with Continental ContiTech specications. Using non-Continental ContiTech components may produce an

assembly that does not meet rated performance. Continental ContiTech does not warrant, expressly or by impli-

cation, hose assemblies that do not incorporate Continental ContiTech hose and ttings, or are not crimped

in accordance with Continental ContiTech process specications.

Buyers may elect to attach additional or non-standard parts or equipment, or to use di󰀨erent manufacturing speci-

cations as necessary to meet the requirements of the buyer or the customer’s application. In such cases, the buyer

has sole responsibility to qualify the hose for the applications as necessary to ensure performance capability.

For guidance in the assembly of Continental ContiTech hose and couplings, please refer to the Continental ContiTech

Crimp Specications Manual. Information in this manual is believed to be accurate, but is not warranted and is subject

to change without prior notice. For the most current product information, check the Continental ContiTech website at

www.contitech.us.

For technical assistance, call customer service at 1-800-235-4632.

• READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER.

• CRIMPER CAN PRODUCE 80 TONS OF FORCE. KEEP BOTH HANDS AWAY FROM PINCH POINTS.

• CONSULT THE CONTINENTAL CONTITECH CRIMP SPECIFICATION MANUAL FOR CORRECT

CRIMPER SETTINGS AND CRIMP MEASUREMENTS.

• ALWAYS WEAR EYE PROTECTION.

SAFETY PRECAUTIONS

PC150 Safety Precautions

Table of Contents

PC150 SAFETY PRECAUTIONS----------------------------------------------------------------------------------------------------------------2

PC150 EQUIPMENT WARNING-------------------------------------------------------------------------------------------------------------------2

PC150 COMPONENT IDENTIFICATION-----------------------------------------------------------------------------------------------------------------4

PC150 CRIMPER SPECIFICATIONS----------------------------------------------------------------------------------------------------------------------5

PC150 INITIAL CRIMPER SETUP------------------------------------------------------------------------------------------------------------6

PC150 STANDARD AND DOUBLE ANGLE DIES LUBRICATION PROCEDURE---------------------------------------------------------7

PC150 CRIMPING WITH STANDARD DIES----------------------------------------------------------------------------------------------------------8

PC150 CRIMPING WITH DOUBLE ANGLE DIES--------------------------------------------------------------------------------------------------10

PC150 CALIBRATION CHECK--------------------------------------------------------------------------------------------------------------------11

PC150 TROUBLESHOOTING------------------------------------------------------------------------------------------------------------------12

WARRANTY INFORMATION-------------------------------------------------------------------------------------------------------------13

PC150 Component Identication

Powerful 80 Ton Hydraulic Cylinder

Built-in Work Lamp

Lifting Eye Bolts

Removable Pusher

Compression Ring

PC150 Die Series

Electronic Shut O󰀨

Coupling Stop

Metric Micrometer

Continental QR code

On/O󰀨 Power Switch

Electrical Enclosure

Retraction Stop

Electric Motor

Electrical Cord

Pneumatic Switch

Voltage Tag

1 Gallon Reservoir

Do not operate the PC150 until you have read and fully understand this manual and the proper use of the

crimper. This manual is applicable to the PC150-1HP-1P and PC150-2HP-1P crimpers. Crimpers are identical in

component and crimping procedures. Note that the PC150-1HP-1P and PC150-2HP-1P require di󰀨erent electrical

hookups as power requirements di󰀨er from 110V to 220V, respectively.

Small Footprint for

minimum use of space

Adjustable Retraction Stop Oil Fill & Vent Plug Oil Level Sight Glass Reservoir Drain Port

PC150 Crimper Specications

PC150 Standard Dies

Part # Description ID

20244949 PC150-8.5 MM 8.5 MM

20244950 PC150-12 MM 12 MM

20244951 PC150-14 MM 14 MM

20244952 PC150-16 MM 16 MM

20244953 PC150-19 MM 19 MM

20244954 PC150-23 MM 23 MM

20244955 PC150-27 MM 27 MM

20244956 PC150-31 MM 31 MM

20244957 PC150-34 MM 34 MM

20244958 PC150-41 MM 41 MM

20244959 PC150-45 MM 45 MM

20244960 PC150-50 MM 50 MM

20244961 PC150-56 MM 56 MM

PC150 Double Angle Dies

Part # Description ID

20294365 49MM X 85MM 49 mm

20294366 53MM X 108MM 53 mm

20294367 58MM X 108MM 58 mm

20294368 62MM X 108MM 62 mm

20294369 69MM X 85MM 69 mm

20294480 74MM X 108MM 74 mm

20294481 78MM X 108MM 78 mm

20951074 52MM X 108MM 52 mm

21061269 56MM X 108MM 56 mm

Crimping Force.........................................................

Hose Capacity with PC150 Standard Dies..........

Hose Capacity with PC150 Double Angle Dies..

Crimper Dimensions...............................................

Crimper Weight........................................................

Electrical Requirements..........................................

Die Series.................................................................

Micrometer................................................................

Motor..........................................................................

Reservoir Capacity..................................................

Oil Type.....................................................................

80 Tons

1-¼" 2 wire, 1-¼" 4 wire, 1-¼" 6 wire

2" 2 wire, 2" 4 wire, 2" 6 wire

L: 32" x W: 17" x H: 29"

305 lbs.

220V - 1PH (Standard)

110V - 1PH (Optional)

PC150 and Double Angle Dies

Metric

1HP (110V-1PH / 220V-1PH)

1 US Gallons

ISO 46 Hydraulic Oil

PC150 Initial Crimper Setup

Follow these steps before using the crimper for the rst time

Mount the crimper on a sturdy workbench in a well-lit area. The workbench should

be able to support the crimper weight of 305 lbs.

The crimper should be mounted close enough to the edge of the work surface so

that hose will not contact the bench or work surface while crimping. There must be

enough clearance for the hose to align perpendicular with the cone base, or the

dies will not seat properly and the crimps will not be accurate

Check the electrical circuit to be certain that it matches the crimper requirements

shown on the voltage tag.

Caution: Do not run the PC150 crimper on an extension cord, as low voltage can

damage the motor and / or electrical components.

Check to be certain that the shipping plug in the pump reservoir has been

replaced with the vent plug shipped with the PC150 crimper.

Always check the oil level in the PC150 pump, when the cylinder is in the retracted

position. It should be 1-½" below the vent plug and it should be visible in the sight

glass window of the pump reservoir.

• If oil needs to be added use ISO 46 weight hydraulic oil.

• Oil can be drained from the rear oil port of the reservoir.

PC150 Standard and Double Angle Dies Lubrication Procedure

Grease Point # 1

The Pressure Plate or the DBL BASE bottom compression ring must be

lubricated after installed into the bottom ange of the crimper.

Place a thin layer of CrimpX oil (supplied with the crimper) or a molyb-

denum disulde high pressure grease on the surface the dies sit on (as

shown in photo # 1).

Note: The Pressure Plate or the DBL BASE bottom compression ring is held

in place by a set screw. This screw can be loosened through the access

hole in the front of the machine through the “Hand Hazard” decal.

Grease Point # 2

Before placing the compression ring or the DBL TOP over the correct die

set, apply a thin layer of CrimpX grease (supplied with the crimper), or a

molybdenum disulde high pressure grease on the entire area that the die

set come in contact with (as shown in photo # 2).

If Breaking Die Screws Often: Continue to lubricate / grease as

explained above in addition to lubricating each die nger individually

(as shown in photo # 3).

Note: Lubrication is not required before each crimp. Typical lubrication is

after 100 crimps.

Standard Dies Lubrication Double Angle Dies Lubrication

Note: This lubrication procedure applies for the Standard Dies and Double

Angle Dies.

# 1

# 2

# 3

PC150 Crimping with Standard Dies

Caution: Follow the lubrication procedure prior to crimping, failure to lubricate the

dies, pressure plate, and compressing ring could result in the die set seizing in

the base ange.

Step 1. Install the Standard Pressure Plate in the bottom ange making certain

that the Pressure Plate is seated squarely in the bottom ange.

Step 2. Select the correct Die Set for the combination of hose and tting being

crimped. The correct die set can be found in the Continental ContiTech Crimp

Specication Manual.

Note: The number etched on the die ring represents the fully closed diameter of

the die set in either inches or millimeters depending upon the die set.

Step 3. Place the Die Set squarely in the standard pressure plate, make sure that

the die set goes into the groove of the standard pressure plate.

Step 4. Place the Compression Ring over the die set.

Step 5. Position the Hose and Fitting into the die set.

Note: Refer to the Continental ContiTech Crimp Specications Manual for the

proper hose assembly alignment.

Note: Manually depress the compression ring, closing the die set until the hose

and tting are held loosely in the die set.

Note: The bottom Standard Pressure Plate is held in place by a set screw.

This screw can be loosened through the access hole in the front of the

machine through the “Hand Hazard” decal.

Step 6. Slide the Pusher onto the pusher retaining ring on the hydraulic cylinder.

Note: Make sure the slot in the pusher goes over the lip on the pusher retaining ring.

Caution: Damage to the pusher and retaining ring can occur if they are misaligned.

Step 7. Set the Metric Micrometer to the setting as shown in the most current

Continental ContiTech Crimp Specications Manual for the combination of hose

and tting being crimped.

Micrometer Setting Example:

The metric micrometer (Readings of 0 to 10) is a direct reading micrometer.

The setting on the micrometer is added to the number in mm etched on the die ring

to obtain the nal crimp diameter.

For example: With a 39mm die and the metric micrometer set at 3.0 the nished

crimp diameter would be 42.0 mm (39mm + 3.0mm).

Note: Each die set has a limited range of diameters for which a satisfactory crimp can

be obtained. As a “rule of thumb” a standard die set can crimp 3mm (.120 inches)

above the closed diameter etched on the die ring.

Always consult the most current Continental ContiTech Crimp Specications Manual

for the recommendation of the correct die set to use, for the combination of hose

and tting being crimped.

Step 8. Depress and hold the start/stop switch until the ram is fully extended

compressing the compression ring onto the die set to crimp the tting.

The automatic stop switch will then shut the pump o󰀨. Release the start/stop

switch and allow the pusher to return to the retracted position.

Step 9. Check the crimp diameter of the nished assembly with calipers or

micrometers, to be certain that it is within the specications as outlined in the

Continental ContiTech Crimp Specications Manual.

PC150 Crimping with Standard Dies

Double Angle dies double the radial crimping force of the die set allowing

heavier ttings to be crimped. Due to the doubling of the radial crimp

force, they are e󰀨ective for a smaller range of diameters than a standard

die set. Also, the tting must be approximately centered axially along the

crimping face to avoid taper in the nal crimp.

Step 1. Remove the standard Pressure Plate and replace it with the DBL BASE

bottom compression ring (as shown in photo).

Note: Lubricate the inner surfaces of the DBL BASE bottom compressing ring.

Step 2. Select the correct Double Angle Die Set for the combination of hose

and tting being crimped.

Note: Lubricate the double angle dies with the CRIMPX Die Lubricant Grease

supplied with the crimper.

Step 3. Seat the appropriate size Double Angle Die in the conical recess of the

DBL BASE lower compression ring.

Step 4. Position the Hose and Fitting into the double angle die set, according

to the specications as outlined in the Continental ContiTech Crimp Specica-

tions Manual.

Step 5. Place the DBL TOP Compression Ring on top of the die set and

manually depress the DBL TOP compression ring, closing the die set until

the hose and tting are held loosely in the die set.

Step 6. Slide the Pusher onto the pusher retaining ring on the hydraulic cylinder.

Step 7. Set the micrometer to the setting as shown in the most current Conti-

nental ContiTech Crimp Specications Manual for the combination of hose and

tting being crimped.

• Depress and hold the start/stop switch until the ram is fully extended com-

pressing the DBL TOP compression ring onto the double angle die set to crimp

the tting. The automatic stop switch will then shut the pump o󰀨.

• Release the start/stop switch and allow the pusher to return to the retracted

position.

• Check the crimp diameter of the nished assembly with calipers or micrometers,

to be certain that it is within the specications as outlined in the Continental

ContiTech Crimp Specications Manual.

PC150 Crimping with Double Angle Dies

Note: The Standard Pressure Plate may be held in place with a set screw.

Access to this set screw is through the hole in the hand hazard decal.

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