Condair CS 2.0 Manual de usuario

INSTALLATION AND OPERATING INSTRUCTIONS

2545546 HLK EN 1605

HLK Version

Resistive Humidiﬁers

Condair CS 2.0/4.0

Contents

1 Introduction 4

1.1 To the very beginning 4

1.2 Notes on the installation and

operating instructions 4

2 For your safety 6

3 Product overview 8

3.1 Steamhumidierconstruction 8

3.2 Function of the display and

operating elements 9

3.3 Product designation 9

3.4 Functional description 10

3.5 Humidicationsystemoverview 11

3.6 Options 12

3.7 Accessories 12

3.8 Standarddelivery 13

3.9 Storing/Transport/Packaging 13

4 Installation 14

4.1 Important notes on the installation 14

4.2 Installationoverview 15

4.3 Unittting 16

4.3.1 Noteonlocatingandttingtheunit 16

4.3.2 Wall mounting 17

4.3.3 Floormounting 18

4.3.4 Inspecting the installed unit 19

4.4 Steam installation 20

4.4.1 Steam distribution pipe 20

4.4.1.1 Positioning of the steam distribution pipe 20

4.4.1.2 Installing the steam distribution pipe 22

4.4.2 Installation of the steam and

condensate line 23

4.4.2.1 LayoutwithsteamhoseDS60 23

4.4.2.2 Layoutwithxedpiping 25

4.4.3 Inspecting the steam installation 27

4.5 Waterinstallation 28

4.5.1 Overviewwaterinstallation 28

4.5.2 Noteonwaterinstallation 29

4.5.3 Inspectingthewaterinstallation 30

4.6 Electric installation 31

4.6.1 Wiring diagram 31

4.6.2 Notes on electric installation 33

4.6.3 Inspecting the electrical installation 33

5 Operation 34

5.1 Putting into operation 34

5.2 Indication of the operating status

on the unit 35

5.3 Function of the remote indication

relays during operation 36

5.4 Notes on operation 36

5.5 Taking out of operation 36

6 Maintenance 37

6.1 Important notes on maintenance 37

6.2 Maintenanceintervals/Maintenancelist 38

6.3 Removing and installing parts for

maintenance 39

6.4 Notes on cleaning the unit components 46

6.5 Resetting the maintenance counter

(maintenanceindication) 48

7 Malfunctions 49

7.1 Fault indication 49

7.2 Malfunction list 49

7.3 Notes on fault elimination 52

7.4 Resetting error indication 52

8 Taking out of service/Disposal 53

8.1 Takingoutofservice 53

8.2 Disposal/Recycling 53

9 Productspecications 54

9.1 Technical data 54

9.2 Unit dimensions 55

Limitation

ThesubjectoftheseinstallationandoperatinginstructionsisthesteamhumidierCondair

CS.Thevariousaccessories(e.g.steamdistributor,ltervalve,etc.)areonlydescribedinsofaras

this is necessary for proper operation of the equipment. Further information on accessories can be

obtained in the respective instructions.

These installation and operating instructions are restricted to the installation, commissioning,

operation, servicing, and trouble-shootingofthesteamhumidierCondairCSandismeantfor

welltrainedpersonnelbeingsufcientlyqualiedfortheirrespectivework.

The installation and operating instructions are supplemented by various separate items of documen-

tation (spare parts list, manuals for accessories, etc.). Where necessary, appropriate cross-references

are made to these publications in the installation and operating instructions.

1 Introduction

We thank you for having purchased the steamhumidierCondairCS.

ThesteamhumidierCondairCSincorporatesthelatesttechnicaladvancesandmeetsallrecog-

nizedsafetystandards.Nevertheless,improperuseofthesteamhumidierCondairCSmayresult

in danger to the user or third parties and/or impairment of material assets.

Toensureasafe,proper,andeconomicaloperationofthesteamhumidierCondairCS,please

observeandcomplywithallinformationandsafetyinstructionscontainedinthepresentinstallation

and operating instructions.

Ifyouhavequestions,whicharenotorinsufcientlyansweredinthisdocumentation,pleasecontact

yourCondairsupplier.Theywillbegladtoassistyou.

1.2 Notes on the installation and operating instructions

1.1 To the very beginning

Symbols used in this manual

CAUTION!

Thecatchword“CAUTION”designatesnotesinthisdocumentationthat,ifneglected,maycause

damage and/or malfunction of the unit or other material assets.

WARNING!

Thecatchword“WARNING”usedinconjunctionwiththegeneralcautionsymboldesignatessafety

and danger notes in this documentation that, if neglected, may cause to injury to persons.

DANGER!

Thecatchword“DANGER”usedinconjunctionwiththegeneralcautionsymboldesignatessafety

and danger notes in this documentation that, if neglected, may lead to severe injury or even

death of persons.

Safekeeping

Pleasesafeguardtheseinstallationandoperatinginstructionsinasafeplace,wheretheycanbe

immediately accessed. If the equipment changes hands, the documentation must be passed on to

thenewoperator.

Ifthedocumentationgetsmislaid,pleasecontactyourCondairsupplier.

Language versions

These installation and operating instructions are available in various languages. Please contact your

Condairsupplierforinformation.

ThepresentinstallationandoperatinginstructionsisprotectedundertheCopyrightAct.Passing-on

andreproductionofthemanual(orpartthereof)aswellasexploitationandcommunicationofthe

contentsareprohibitedwithoutwrittenpermissionbythemanufacturer.Violationofcopyrightterms

issubjecttolegalprosecutionandarisesliabilityforindemnication.

Themanufacturerreservestherighttofullyexploitcommercialpatentrights.

2 For your safety

General

Every person working with the Condair CS must have read and understood the installation and

operatinginstructionsbeforecarryingoutanywork.

Knowingandunderstandingthe contents of the installation and operating instructions is abasic

requirement for protecting the personnel against any kind of danger, to prevent faulty operation, and

to operate the unit safely and correctly.

All ideograms, signs and markings applied to the unit must be observed and kept in readable state.

Qualicationofpersonnel

Allwork(installation,operating,servicing,etc.)describedintheseinstallationandoperatinginstruc-

tions mayonlybecarriedoutbyspecialistwhoarewelltrainedandadequatelyqualiedand

are authorized by the customer.

Forsafetyandwarrantyreasonsanyactionbeyondthescopeofthismanualmustbecarriedout

onlybyqualiedpersonnelauthorisedbythemanufacturer.

ItisassumedthatallpersonsworkingwiththeCondairCSarefamiliarandcomplywiththeappro-

priateregulationsonworksafetyandthepreventionofaccidents.

Thisunitmaynotbeusedbypersons(includingchildren)withreducedphysical,sensoryormental

abilitiesorpersonswithlackingexperienceand/orknowledge,unlesstheyaresupervisedbyaperson

responsiblefortheirsafetyortheyreceivedinstructionsonhowtooperatetheunit.

Childrenmustbesupervisedtomakesurethattheydonotplaywithunit.

Intended use

SteamhumidiersCondairCSareintendedexclusivelyfordirectairhumidicationviaasteam

distributor approved by the manufacturer withinthespeciedoperatingconditions(seechapter

9“Productspecications”.Anyothertypeofapplication,withoutthewrittenconsentofyourCondair

supplier,isconsideredasnotconformingwiththeintendedpurposeandmayleadtotheCondair

CSbecomingdangerous.

Operation of the equipment in the intended manner requires that all the information in these ins-

tructions are observed (in particular the safety instructions).

Danger that may arise from the unit

DANGER!

Danger of electrical shock!

The Condair CS is mains powered. One may get in touch with live parts when the unit is

open. Touching live parts may cause severe injury or danger to life.

Prevention:BeforecarryingoutanyworksettheCondairCSoutofoperationasdescribedin

chapter5.5(switchofftheunit,disconnectitfromthemainsandstopthewatersupply)andsecure

theunitagainstinadvertentpower-up.

WARNING!

Hot water vapour - Danger of scalding!

The Condair CS produces hot water vapour. There is danger of scalding when getting in

touch with hot water vapour.

Prevention:Donotcarryoutanyworkonthesteamsystemduringoperation(steamlines,steam

distributor,etc.).IfthesteamsystemisleakysettheCondairCSimmediatelyoutofoperationas

describedinchapter5.5.Correctlysealthesteamsystembeforeputtingtheunitintooperationagain.

WARNING!

Danger of burning!

During operation the components of the steam system get very hot (up to 100 °C). There is

danger of burning when touching the hot components.

Prevention: BeforecarryingoutanyworkonthesteamsystemsettheCondairCSoutofoperation

asdescribedinchapter5.5,thenwaituntilthecomponentshavecooleddownsufcientlythus

preventing danger of burning.

Behaviour in case of danger

If it is suspected that safe operation is no longer possible,thentheCondairCSshouldimmediately

be shut down and secured against accidental power-up according to chapter 5.5. This can be

thecaseunderthefollowingcircumstances:

– iftheCondairCSisdamaged

– iftheCondairCSisnolongeroperatingcorrectly

– if connections and/or piping are not sealed or cables are loose

AllpersonsworkingwiththeCondairCSmustreportanyalterationstotheunitthatmayaffectsafety

totheownerwithoutdelay.

Prohibitedmodicationstotheunit

NomodicationsmustbeundertakenontheCondairCSwithouttheexpresswrittenconsentof

the manufacturer.

Forthereplacementofdefectivecomponentsuseexclusivelyoriginal accessories and spare parts

availablefromyourCondairsupplier.

3 Product overview

 1 Drainkey

 2 Unitswitch(On/Off)

 3 LEDred“Error”

 4 LEDyellow“Warning”

 5 LEDgreen“Steamproduction”

 6 Excesstemperatureswitchelectronic

 7 Controlboard

 8 Steamcylinder

 9 Cylinderinsert

10 Heating elements

11 Water supply connector R 3/4"

12 Water drain connector ø 40 mm

13 Excesstemperatureswitchsteamcylinder

14 Steam outlet connector ø 30 mm

3.1 Steamhumidierconstruction

15 Steam cylinder support

16 Water cup

17 Water supply hose

18 Fillinghose

19 Overow/drainhose

20 Couplingsleeve

21 Auxiliarydrainhose

22 Drainpump

23 Floatswitchbasetub

24 Pressure equalizing hose

25 Type plate

26 Inlet valve

27 Cableopenings

28 Connectionterminalmainssupply

19 28

3.3 Product designation

Condair Operations GmbH, Schnackenburgallee 43-45, DE - 22525 Hamburg

Engineered in Switzerland, Made in Germany

CS 4.0

Max. Dampf 4kg/h

Zuleitungsdruck 1...10 bar

AC 230V 50Hz 3.0 kW

XXXXXXX 11.06

Type designation Serial number (7-digit) Month/Year

Supply voltage

Maximumsteamcapacity

Admissiblewatersupplypressure

Fieldwithcerticationsymbols

3.2 Function of the display and operating elements

Drain key

Functions: – Manualushing(watersupplyopen)ormanual

draining(watersupplyclosed)ofthesteamcyl-

inder. By pressing the key the drain pump starts.

By pressing the key again the drain pump stops.

– Resetting the maintenance counter/maintenance

indication(yellowLED“Warning”ashes8x)

  Withtheunitswitchedoff,depressandholdthe

drainkeythen,switchontheunit.

Unit switch

Function: Switchingtheunitonandoff

green LED “Steam”

Function: ashes1x:unitisreadyforoperation

   ashes2x:testoflevelunitinprogress

   lights:unitisproducingsteam

yellow LED “Warning”

Function: ashesifamalfunctionispresentbutfurtheropera-

tionisstillpossible(thenumberofashesindicates

the type of malfunction, see chapter 7).

red LED “Error”

Function: ashesifamalfunctionispresentwhichobstructs

furtheroperationoftheunit(thenumberofashes

indicates the type of malfunction, see chapter 7).

Theproductdesignationisfoundontheratingplate:

Powerconsumption

3.4 Functional description

TheCondairCSsteamhumidierisanunpressurizedsteamgenerator.Itoperatesontheresistance

heatingprincipleandisdesignedforairhumidicationviaasteamdistributionpipe.

Water supply

Thewateristakenviaaltervalve(accessory“Z261”)tothesteamhumidier.Itreachesthesteam

cylinderviatheinletvalve(levelcontrolled)andtheopenwatercup.

Level regulation

Thewaterlevelinthesteamcylinderiscontinuouslymonitoredwiththelevelunit.Ifthewaterlevel

reachesapresetlevel(owingtotheevaporationprocess)thelevelunitsuppliesasignaltothecon-

troller.Thisopenstheinletvalveandthesteamcylinderislledup.Whenthepresetoperatinglevel

is reached, the level unit supplies another signal to the controller to close the inlet valve.

Thepressureequalizingpipebetweenthesteamconnectionandthelevelunitensuresthatthewater

levels are the same in the steam cylinder and the level unit.

Steam generation regulation

Thesteamisproducedinthesteamcylinderbytworesistanceheatingelements.Thesteampro-

ductioniscontrolledviaanexternalhumidistat(On/Offcontrol)oranexternalcontinuoushumidity

controller0...10V(continuouscontrol).

Flushing

Theevaporationprocessincreasestheconcentrationofmineralsinthewaterofthesteamcylinder.A

suitablevolumeofwatermustbeushedthroughthesteamcylinderfromtimetotimeandreplacedby

freshwatertoensurethatthisconcentrationdoesnotexceedaspecicvalueunsuitableforoperation.

TheCondairCSsteamhumidierperformsanauto-adaptiveushing.Thisconsistsofthefollowing

twoformsofushing:

– Automaticushingtakesplaceassoonasthewaterinthesteamcylinderexceedstheupper

operatinglevel(e.g.byfoamingofthewater).

– Flushing dependent on time performsthe ushing process atpreselectedtimeintervals(in

accordancewiththelocalwaterquality).

Automaticortime-dependentushingtakesplacedependingonthewaterqualityandtheoperating

data.Ifthelowestoperatinglevelisreachedduringtheushingprocess,theinletvalveremainsopen

untilthewaterlevelinthesteamcylinderhasreachedthenormalworkinglevelagain.Ifthelowest

operating level is not reached, the inlet valve is closed.

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