Come.up Winch Rhino 8 Manual de usuario

Electric Recovery Winch

Model: Rhino 8

PN: 850812 12V DC

850824 24V DC

Introduction

XFeature

Line pull: 3,630 kg / 8,000 lb single line ( SAE J706 rating)

3,560 kg single line (EN 14492-1 rating)

Brake: Automatic, full load cone brake

Clutch: Turn the T-handle for rapid wire rope payout

Control: Handheld pendant switch powers the winch

Recommended

wire rope: * 10 mm x 22.6 m, 1,960 N/mm2 grade with a minimum

breaking strength of 69.8 KN required for EN 14492-1 rating

* 3/8” x 100’, EIPS grade with a minimum breaking strength

of 15,663 lbf required for SAE J706 rating

Installation

Before using the winch, make sure all electrical components have no

corrosion or damaged; the environment should be clear and dry.

XMounting

．Winch shall be mounted on a flat and hard

surface.

．Winch should be mounted as closed to

center and as horizontal as possible to the

direction of the line pull.

．Wire rope shall be wound in an under-wound

orientation only.

．Eight (8) M10 X 1.5 pitch 8.8 grade w/44 N-m

torque setting (maximum) high tensile steel

bolts must be used in order to sustain the

loads imposed on the winch mounting.

．

Two (2) M12 x 1.75 pitch 8.8 grade w/76 N-m

torque setting (maximum) high tensile steel bolts must be used for

fastening the roller fairlead into the mounting channel.

．It is always preferred to use both tie bars in the final installed configuration.

Compliance with EN 14492-1

The winch complies with European Standard of EN-14492:2006

Power-Driven Winches, CE Machinery Directive 2006/42/EC and CE EMC

Directive 2004/108/EC provided that the OWNER or END USER complies

with all responsibilities described below.

1. Refer to the Instruction Manual to install winch for safe winching

operation.

2. Fit the recommended wire rope to comply with EN ratings:

* Rope drives with steel wire rope shall be dimensioned

*At least 2:1 wire rope working coefficient for the first rope layer.

* At least 10:1 D/d ratio to the centre of the rope

*Drum freeboard shall be at least 1.5 x rope diameter.

3. The wire rope must be painted red for 1.6 m on both ends and at least

five (5) wraps of wire rope remained around the drum to comply with

EN ratings;

*At least two rope windings on the drum.

*Rope attachment to withstand 2.5 x the remaining static force.

4. Fit an emergency stop switch to comply with emergency stop function.

5. Fit a hook with a safety latch to comply with a safety hook.

XWiring Diagram

．Attach the black lead firmly to the negative (–)battery terminal and red lead

to the positive (+) battery terminal. The voltage drop for the winch motor

must not exceed 10% of the nominal voltage of 12/24V DC

．The over-load protector built in the control box shall be manually reset after

reducing the load.

Warning

．The winch is not intended to be used in any manner for the movement or

lifting of personnel.

．The rated line pull shown is based on the first layer of rope on the drum for

the winch only, consult the wire rope manufacturer for wire rope rating.

．The rope winding on the drum shall remain 5 wraps from the drum.

Parts List

Item No. Description Part No. Qty

Motor 12V 882272

1 Motor 24V 882429 1

2 Tie bar kit 881583 2

3 Motor support rack kit 881584 1

4 Motor coupling 880005 1

5 Drum bushing 880006 2

6 Drum kit 881585 1

7 Gearbox support rack 881586 1

8 Grounding lead 880009 1

9 1st shaft 881523 1

10 3rd ring gear kit 882424 1

11 3rd stage carrier kit 881525 1

12 3rd bushing 880014 1

13 2nd stage carrier kit 881526 1

14 1st stage carrier kit 881527 1

15 1st & 2nd ring gear 881528 1

16 1st pinion kit 880018 1

17 Clutch kit 881303 1

18 Gear box kit 882425 1

19 Cone brake disc kit 880021 1

20 Brake cover kit 882426 1

21 Roller fairlead 881587 1

22 Mounting hardware 881588 1

23 Remote control 880126 1

Control box 12V 881581

24 Control box 24V 881582 1

Remote socket kit 12V 881373

24-1 Remote socket kit 24V 881374 1

Control pack 12V 881591

24-2 Control pack 24V 881592 1

25 Brake clutch base 881100 1

Winch Assembly

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