Come.up Winch GTD-2800 Manual de usuario

Model: GT

800

PN: 753002 12V

753003 24V

Introduction

Feature

Line lifting: 1,270 kg / 2,800 lb wire rope first layer

Recommended

Wire rope: 7.9 mm × 28 m (5/16" × 92′) galvanized aircraft A7 × 19

Brake: Both Mechanical cone brake and permanent motor dynamic

brakes

Control: Handheld pendant switch powers the hoist

Unpacking

．Hoist assembly…………………………………………………………… 1 pc

Read this manual carefully

You should carefully read and understand this manual before operating it.

Careless hoist operation may result in personal injury hazards or property

damage.

Information requesting or parts ordering

Please specify the following information:

．Hoist PN ．Part description

．Serial number ．Replacement part number

．Quantity for each part

Installation

Before using the hoist, make sure all electrical components have no corrosion

or damaged; the environment should be clear and dry.

Hoist mounting

Eight (8) M12 x 40L 8.8 grade with 76 N-m torque settings (maximum) high

tensile steel bolts must be used in order to sustain the loads imposed on the

winch mounting.

Recommended Wire Rope Replacement

．Feed the end of the wire rope into No. 1 anchor hole in the

drum and wind about 1/4 wrap of rope on the drum.

Insert the wire rope into No. 2 hole and tighten the set

screw securely.

．Make sure the first layer of wire rope is tight and maintain

a freeboard at least 1.5 x rope diameter.

．Wire rope shall be wound in an under-wound orientation

only.

．To compensate for uneven spooling and the decrease in

line pull capacity as the drum fills up, use as short a wire

rope as practical.

Recommended Wiring Diagram

•Connect positive/negative terminal cables to the winch motor.

•Attach the ground lead firmly to the negative (–) battery terminal and power

lead to the positive (+) battery terminal. The voltage drop for the winch

motor must not exceed 10% of the nominal voltage of 12/24VDC.

Nut fastening for motor & contactor

•Holding the lower nut on the stub and fastening the upper nut clockwise.

•The torque setting for nut is 6 N-m / 58 lb-in. (Terminal material copper)

Warning

．The operator shall always work in compliance with the operating instructions.

．Overload shall be forbidden and overload protection shall be required.

．Ban on transporting persons and excessive inching shall be avoided.

．Don’t try to move obstructed loads and side-pull of load is not allowed

．The rope winding on the drum shall remain 5 wraps from the drum.

Performance Data

Lifting Load Line Speed Amp. Draw Percentage Duty Cycle

min / 10 min

mpm fpm

kg / lb 12V 24V 12V 24V 12V / 24V 12V / 24V

No load 5.8 6.0 19 19.7 30 / 22 Cont.

227 / 500 5.5 5.7 18 18.7 45 / 30 7.0

454 /1,000 5.1 5.5 16.7 18.0 70 / 45 4.5

680 /1,500 4.6 5.3 15.1 17.4 95 / 60 3.0

907 / 2,000 4.3 4.6 14.1 15.1 135 / 80 2.5

1,270/ 2,800 4.0 4.4 13.1 14.4 160 / 100 2.0

Parts List

Item No. Description Part No. Qty

1 Motor 12V 884315 1

Motor 24V 884316

2 Tie bar kit 882403 2

4 Motor coupling 880047 1

5 Drum bushing 880048 2

6 Drum kit 882401 1

7 Gearbox support rack 882435 1

8 1st shaft 882402 1

9 3rd ring gear kit 882436 1

10 3rd stage carrier kit 881944 1

11 2nd stage carrier kit 880056 1

12 1st stage carrier kit 880057 1

13 Retaining ring 880058 1

14 1st & 2nd ring gear 880059 1

15 1st pinion kit 880060 1

16 Tap screw 881423 1

17 Gear box kit 882437 1

18 Brake base 882438 1

19 Cone brake disc kit 882529 1

20 Brake clutch base 883241 1

21 Brake cover kit 882470 1

Hoist Assembly

2023/03/27 Ver:05

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