Clean Water Systems 7500-S1 Manual de usuario

7500-S1 Sediment Filter

Installation Guide

Thank you for purchasing a Clean Water System! With proper

installation and a little routine maintenance your system will be

providing chlorine free water for many years.

Please review this start‐up guide entirely before beginning to install

your system, and follow the steps outlined for best results.

Minimum pressure of 30 PSI recommended.

Maximum pressure recommended 80 PSI.

For indoor installation only.

Protect from sunlight, rain, and freezing.

SEDIMENT MEDIA CONTAINS DUST.

USE MASK TO AVOID BREATHING DUST.

OK to wet down media with spray bottle

To connect drain line to drain, use an air-gap connection

Questions?

Call us toll‐free: 1‐888‐600‐5426 or 1‐831‐462‐8500

Email us: [email protected]om

See more information on our website: www.cleanwaterstore.com/resources

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Table of Contents

Packing Lists .................................................................................................................................................. 3

Pre‐Installation:............................................................................................................................................. 2

Best Practices for Piping & Drain Installation: .............................................................................................. 2

Installation of Your System in to Copper or Metal Piping Systems: ............................................................. 3

How Your Sediment Filter Works:................................................................................................................. 4

Assembly and Installation Instructions:........................................................................................................ 4

Programming Overview: ............................................................................................................................... 7

Program the 7500 S Valve:.......................................................................................................................... 10

Initial Backwash: ......................................................................................................................................... 12

Maintenance: .............................................................................................................................................. 14

Troubleshooting the 7500 S Sediment Filter: ............................................................................................. 14

7500-S Sediment Filter Installation & Startup Guide

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Packing Lists

All systems include:

7500‐S control valve; power supply; funnel for adding media through the top; drain line flow

control; and items included in one of the following options:

Find Your Size System to See What is Included:

What to Do if Your Tank is Not Level Out of the Box:

Your black filter tank base is not glued to the bottom of your tank. Occasionally tank bases will become

crooked during shipment.

If you find that that your tank does not sit level on the floor, you can easily adjust it by holding the

empty tank and rapping it on a concrete or solid floor once or twice to level.

Sediment Filter 0.75 cubic foot size

8” x 44” filter tank with distributor tube

8 lbs. filter gravel

0.75 cubic foot of Chemsorb Filter Media.

Sediment Filter 1.0 cubic foot size

9” x 48” filter tank with distributor tube

12 lbs. filter gravel

1 cubic foot of Chemsorb Filter Media

Sediment Filter 1.5 cubic foot size

10” x 54” filter tank with distributor tube

16 lbs. Filter gravel

1.5 cubic foot of Chemsorb Filter Media

Sediment Filter 2.0 cubic foot size

12” x 52” filter tank with distributor tube

20 lbs. filter gravel

2.0 cubic foot of Chemsorb Filter Media

Sediment Filter 2.5 cubic foot size

13” x 54” filter tank with distributor tube

35 lbs. filter gravel

2.5 cubic foot of Chemsorb Filter Media

Sediment Filter 3.0 cubic foot size

14” x 65” filter tank with distributor tube

40 lbs. filter gravel

3.0 cubic foot of Chemsorb Filter Media

Sediment Filter 4.0 cubic foot size

16” x 65” filter tank with distributor tube

50 lbs. filter gravel

4.0 cubic foot of Chemsorb Filter Media

Pre-Installation:

1. Review your packing list and make sure you have received all the parts before beginning

installation.

2. If you are going to be turning off the water to the house and you have an electric water heater,

shut off the power to the water heater before beginning installation in case water heater is

accidentally drained.

3. Pick a suitable location for your filter system on a dry level spot where it won’t be exposed to

freezing temperatures. A minimum of 20 PSI is required. Maximum pressure is 90 PSI.

4. Get all of your plumbing parts together before beginning installation, and make sure you have

received all of your packages before beginning or scheduling an installation. Installation typically

takes 3 to 5 hours. However, after installation the Sediment Filter must be allowed to run

through a complete backwash and rinse cycle.

5. After the system is installed and running, your water may be discolored, or full of sediment or

rust, particularly if this is older or corroded piping. This typically clears up over a day or two.

Best Practices for Piping & Drain Installation:

1. Make sure to connect the Inlet from your water source and outlet, following arrows on control

valve. Connect the External Flow Control fitting onto the Drain line.

2. Make sure there is a working gate or ball valve before the 7500 Sediment Filter and also one after.

A hose bib (which is a faucet to which you can attach a garden hose) is strongly recommended after

the Sediment Filter and before the second ball valve.

3. Your 7500‐S Sediment Backwash Filter must be backwashed and rinsed several times on start‐up.

During the initital backwashes and rinses, keep the valve AFTER the system closed. After

backwashing and rinsing, open up hose bib after system and before closed valve, and run the water.

If water is not clear, perform additional backwash and rinses.

4. If you will be using copper piping, do not sweat the copper pipe directly on to the 7500‐S control

valve. Avoid heating up the control valve plastic with the torch.

5. You should install unions and a bypass around the valve, so that you can remove it and still have

water (See Build Your Bypass).

6. To connect drain line to drain, use an air-gap connection, so that if your sewer or septic tank

backs up, it cannot cross connect with the drain tubing.

7500-S Sediment Filter Installation & Startup Guide

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Installation of Your System in to Copper or Metal Piping Systems:

If your new filter system is to be installed in a metal (conductive) plumbing system, i.e. copper or

galvanized steel pipe, the plastic components of the system will interrupt the electrical continuity of the

plumbing system.

As a result, any stray currents from improperly grounded appliances downstream or potential galvanic

activity in the plumbing system can no longer ground through the contiguous metal plumbing.

Some homes may have been built in accordance with building codes, which encouraged the grounding

of electrical appliances through the plumbing system.

Consequently, the installation of a bypass consisting of the same material as the existing plumbing, or a

grounded "jumper wire" bridging the equipment and reestablishing the contiguous conductive nature of

the plumbing system must be installed prior to your systems use.

This is simple and easy step to take if you are installing your water treatment system into copper

piping. A simple ground jumper wire with a pipe clamp can be purchased at any Home Center, or

hardware store etc. for a few dollars.

7500-S Sediment Filter Installation & Startup Guide

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How Your Sediment Filter

Works:

Water enters the top of the tank and

flows down through the media and up

the distributor tube.

The downflow type Sediment Filter

removes sediment and can be

backwashed, which cleans and re‐

classifies the Sediment, preventing

channeling.

During backwash the flow of water is

reversed and water flows down the

distributor tube and up through the

media, lifting and expanding the

Sediment media.

During the backwash the Sediment is

cleaned by the action of the water

flowing through it.

7500-S Sediment Filter Installation & Startup Guide

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Assembly and Installation Instructions:

1. Wrap the top of distributor tube with electrical or duct tape so that no

gravel or Sediment media will go down the distributor tube when

adding the media.

2. Add the filter gravel that came with your order. You want the gravel to

cover the bottom distributor screen before adding the Sediment media.

3. Next add Sediment media. The tank should be about 2/3rds full of

media, do not fill more than 2/3rds, even if there is some media left

over.

4. Remove cap or tape from top of distributor tube. Be careful not to pull up distributor tube when

removing cap or tape.

5. Fill tank completely with water. This will allow the Sediment Filter media to settle and reduce the

need of purging the air out of the tank later.

6. Add a small amount of silicone grease to the inner O‐ring, where the distribution tube goes.

7. Screw on control valve until tight, by hand.

8. Do not use pipe‐joint compound, vegetable oil, Teflon tape, or Vaseline or other petroleum greases

to lubricate tank threads (where the control valve threads on to the tank, do not lubricate those

threads).

9. Install INLET to Inlet port, and OUTLET from filter to the outlet (see arrows, marked on control

valve)

10. Install drain line flow control on drain line from 7500‐S control valve.

11. Install piping to drain. Be sure to use an air gap so the drain is not connected directly to the drain

or sewer, to avoid cross connection. Do NOT install check valve on drain, use air gap (a gap of air

of 2” between end of drain tubing coming from 7500‐S control valve and opening to the drain pipe

to sewer or septic tank.

12. NOTE: for 2.0 CF sizes and up, use 1” piping for drain. For sizes smaller than 2.0 CF, it is OK to use

5/8” or ¾’ OD plastic tubing.

7500-S Sediment Filter Installation & Startup Guide

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The 7500‐S Does not come with a pre‐made bypass; you can build one yourself with PVC pipe or can also

purchase our kit. Flex lines may be used where the unions shown where the Elbow Connector is, you

could have slip by male fittings, then flex lines, then male nipples, and then you do not have to worry

about plumbing it with too much pipe deflection‐ this must be avoided, as pipe deflection will put undue

pressure on the control valve threads which may then crack. Reword this

Next, you will need to program the system to work as a Sediment Filter. There are a few settings that

must be changed before the system can be put into service. Plug in the control valve and continue to the

programming instructions.

7500-S Sediment Filter Installation & Startup Guide

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Programming Overview:

Note: Indicator and button locations may vary between models

1. Menu/Confirm 10. Scroll down

2. Return/Manual regeneration override 11. Minutes

3. Enquiry/Setting 12. Button Lock

4. Power Indicator 13. Fast Rinse

5. Time of day 14. Not used

6. Not Used 15. Not used

7. Not Used 16. Backwash

8. Day 17. In Service/Working

9. Scroll up 18. Regeneration cycle in process

*IMPORTANT*: Before any operation, the valve menu must be unlocked. Press and hold both

the Up and Down buttons for approximately 5 seconds. A sound will indicate the menu is

unlocked. The menu will re‐lock automatically after 1 minute of inactivity.

Digital Display Icons and the four Service Buttons: In addition to the Dynamic Display Stripe

(explained immediately below this) there are six digital icons on the display that will indicate

“where the valve is”. They are as follows:

Blue Key Icon: Indicates that the buttons are locked; press and hold both scroll buttons to

unlock.

7500-S Sediment Filter Installation & Startup Guide

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Blue Clock-face Icon: Indicates that the red digital display is showing the Current Clock Time.

Green Hourglass Icon: Indicates the system is in normal Service (Filtering) Mode.

Blue Wrench Icon: This indicates that you are in the programming menu and can change the

values.

Green Backwash Icon: arrow pointing up, underneath a green bar. This indicates that you are

programming the Backwash step, or that the filter is in backwash.

Green Rapid Rinse Icon: arrow pointing down above green bar. This indicates that you are

programming the Rapid Rinse step, or that the filter is in Rapid Rinse.

Dynamic Display Stripe: On the left side of the digital display, there are eight bars that light up

from red to green in a “going up” pattern. When the valve is in Service Mode, you will see that

bar display flashing.

Sample Displays Showing Service Mode and Backwash and Fast (or Rapid) Rinse Modes:

Four Service Buttons: Left to right, Menu/Confirm, Manual/ Return, Scroll Down, Scroll Up.

Up and Down Arrows: When the Blue Key Icon is lit, press and hold both buttons to unlock.

When the Dynamic Display Stipe is blinking, pushing the up/down buttons has no effect.

When the Green Wrench icon is lit, pressing either up/down arrow will scroll through the menu

options.

Menu/ Confirm Button (the button on the far left, an empty square with an arrow pointing

left): This is the button you press (after you have unlocked the screen) that puts you in the

Service Menu, so you can program the valve. The first time you press it, the Dynamic Display

Stripe goes away, and the Blue Wrench icon appears.

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