Clean Water Systems 7500-M Manual de usuario

7500-M Pro-Ox Filter Installation Guide

Thank you for purchasing a Clean Water System! With proper installation and a

little routine maintenance your system will be providing iron free water for many

years.

Please review this start-up guide entirely before beginning to install your system

and follow the steps outlined for best results.

The Pro-OX 7500-M Iron Filter media must be activated with a 1 cup of un-

scented liquid chlorine bleach when first installing it. Read instructions for more

information. It is easy to do, but a critical step.

The Pro-OX media produces very small particles (fines) when the system is first

installed. Bring the water pressure up VERY slowly during the initial backwash by

opening inlet valve slowly to avoid pushing the media up into the control head.

Performing multiple backwashes at start-up is an important step.

You should also not bring any other systems online (i.e. softeners, filters, etc.)

until the Pro-Ox system is fully flushed. Depending on the water quality, this may

take several backwashes and a week or two of normal water use.

The Pro-OX media contains dust. Use paper mask and ventilate area to avoid

breathing dust when first pouring the media into the tank.

Minimum 30 PSI required. Maximum pressure 90 PSI.

For indoor installation. Protect from sunlight, rain, and freezing.

Questions?

Call us toll-free: 1-888-600-5426 or 1-831-462-8500

Email us: [email protected]

See more information on our website: www.cleanwaterstore.com/resources

Clean Water Made Easy

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Table of Contents

Packing Lists .................................................................................................................................................. 3

Pre-Installation.............................................................................................................................................. 4

Best Practices for Piping & Drain Installation: .............................................................................................. 4

Installation of Your System in Copper or Metal Piping Systems:.................................................................. 6

How Your Pro-Ox Iron Filter Works: ............................................................................................................. 7

Assembly and Installation Instructions:........................................................................................................ 8

Programming Your Valve and Setting Time and Days for Backwash............................................................ 9

Initial Backwash .......................................................................................................................................... 12

Maintenance:.............................................................................................................................................. 14

Troubleshooting the 7500-M Pro-Ox Filter:................................................................................................ 14

7500-M Pro-Ox Filter Installation & Startup Guide

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Packing Lists

All systems include:

7500-M control valve, qty 3 female NPT to BSP black pipe adapters, power supply, funnel for

adding media, top screen, start-up guide, and items included in one of the following options:

Find Your Size System to See What is Included:

What to Do if Your Tank is Not Level Out of the Box:

Your filter tank base is not glued to the bottom of your tank. Occasionally tank bases will become tilted

during shipment. If you find that that your tank does not sit level on the floor, you can easily adjust it by

holding the empty tank and tap it on a concrete or solid floor once or twice to level it.

Pro-Ox Filter 0.75 cubic foot size

8” x 44” filter tank with distributor tube

9 lbs. filter gravel

56 lbs. of Pro-Ox media

10 lbs. Turbidex media

Pro-Ox Filter 1.0 cubic foot size

9” x 48” filter tank with distributor tube

12 lbs. filter gravel

70 lbs. of Pro-Ox media

10 lbs. Turbidex media

Pro-Ox Filter 1.5 cubic foot size

10” x 54” filter tank with distributor tube

16 lbs. Filter gravel

110 lbs. of Pro-Ox media

15 lbs. Turbidex media

Pro-Ox Filter 2.0 cubic foot size

12” x 52” filter tank with distributor tube

20 lbs. filter gravel

165 lbs. of Pro-Ox media

20 lbs. Turbidex media

Pro-Ox Filter 2.5 cubic foot size

13” x 54” filter tank with distributor tube

35 lbs. filter gravel

214 lbs. of Pro-Ox media

25 lbs. Turbidex media

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Pre-Installation

1. Review your packing list and make sure you have received all the parts before installation.

2. If you are going to be turning off the water to the house and you have an electric water heater,

shut off the power to the water heater before beginning installation in case water heater is

accidentally drained.

3. Pick a suitable location for your filter system on a dry level spot where it won’t be exposed to

freezing temperatures. A minimum of 20 PSI is required. Maximum pressure is 90 PSI.

4. Get all of your plumbing parts together before beginning installation, and make sure you have

received all of your packages before beginning or scheduling an installation. Installation typically

takes 3 to 5 hours. However, after installation the Sediment Filter must be allowed to run

through a complete backwash and rinse cycle.

5. After the system is installed and running, your water may be discolored, or full of sediment or

rust, particularly if this is older or corroded piping. This typically clears up over a day or two.

Best Practices for Piping & Drain Installation:

1. Make sure to connect the Inlet from your water source and outlet, following arrows on control

valve. Connect the External Flow Control fitting onto the Drain

line. You must use the 3 female pipe adapters provided.

Assemble all fittings into valve fitting prior to installion to the

head. These seal with the blue seals and if overtightened can

damage the valve body.

2. Make sure there is a working gate or ball valve before the 7500

Filter System and also one after as well as a bypass valve. A hose

bib (which is a faucet to which you can attach a garden hose) is

strongly recommended after the Sediment Filter and before the

second ball valve. This makes it easy to rinse your new Sediment

Filter on start-up and gives you a place to test the water.

3. If you will be using copper piping, do not sweat the copper pipe

directly on to the 7500-M control valve.

4. You should install unions and a bypass around the valve, so that you can remove it and still have

water (See Build Your Bypass).

5. To connect drain line to drain, use an air-gap connection, so that if your sewer or septic tank

backs up, it cannot cross connect with the drain tubing.

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6. Make sure to connect the Inlet from your water source and outlet following arrows on control

valve. Connect the External Flow Control fitting onto the Drain line (verify correct direction by

arrow).

7. Make sure there is a working gate or ball valve before the 7500 Pro-Ox Filter and also one after

as well as a bypass valve. A hose bib (which is a faucet to which you can attach a garden hose) is

strongly recommended after the Pro-Ox Filter and before the second ball valve. This makes it

easy to rinse your new Pro-Ox Filter on start-up and gives you a place to test the water before it

enters the piping going into your home. You should install unions and a bypass around the valve,

so that you can remove it and still have water (See Build Your Bypass).

8. If you will be using copper piping, do not sweat the copper pipe directly on to the 7500-M

control valve. Avoid heating up the control valve plastic with the torch.

9. To connect drain line to drain, use an air-gap connection, so that if your sewer or septic tank

backs up, it cannot cross connect with the drain tubing.

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Installation of Your System in Copper or Metal Piping Systems:

If your new filter system is to be installed in a metal (conductive) plumbing system, i.e. copper or

galvanized steel pipe, the plastic components of the system will interrupt the electrical continuity of the

plumbing system.

As a result, any stray currents from improperly grounded appliances downstream or potential galvanic

activity in the plumbing system can no longer ground through the contiguous metal plumbing.

Some homes may have been built in accordance with building codes, which encouraged the grounding

of electrical appliances through the plumbing system.

Consequently, the installation of a bypass consisting of the same material as the existing plumbing, or a

grounded "jumper wire" bridging the equipment and reestablishing the contiguous conductive nature of

the plumbing system must be installed prior to your systems use.

This is simple and easy step to take if you are installing your water treatment system into copper

piping. A simple ground jumper wire with a pipe clamp can be purchased at any Home Center, or

hardware store etc. for a few dollars.

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How Your Pro-Ox Iron Filter Works:

Water enters the top of the tank and

flows down through the media and up

the distributor tube.

The backwashing Pro-Ox Filter

removes sediment and is

automatically backwashed.

This cleans and re-classifies the Pro-

Ox, preventing channeling.

During backwash the flow of water is

reversed and water flows down the

distributor tube and up through the

media, lifting and expanding the Pro-

Ox media.

During the backwash the Pro-Ox is

cleaned by the action of the water

flowing through it.

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Assembly and Installation Instructions:

Note: Verify the distributor tube is seated into the bottom

of the tank and the top of the tube is level with the top of

the tank prior to adding media.

1. Wrap the top of distributor tube with electrical or duct tape so

that no gravel, Pro-Ox, or Turbidex media will go down the

distributor tube when adding the media.

Note: The correct amount of each media was shipped with

your order depending on the tank size. When all the media

is installed, the tank should be approximately 2/3 full.

Please review all boxes shipped prior to starting as the Pro-Ox media may be contained in

more than one bag.

2. Add the filter gravel that came with your order. You want the gravel to cover the bottom

distributor screen before adding the Pro-Ox media.

3. Next add Pro-Ox media.

4. Next add the Turbidex.

5. Remove funnel and tape from top of distributor tube. Be careful not to pull up distributor tube

when removing cap or tape.

6. Fill tank half full of clean water. Add 1 cup unscented bleach. Continue to fill tank completely with

clean water. This will activate the Pro-Ox Filter media and help to settle and reduce the need of

purging the air out of the tank later. Let sit for an hour minimum.

7. Add a small amount of silicone grease to the inner O-ring, where the distribution tube goes.

8. Lubricate the main tank O-ring and install the top screen Note: Use the food grade silicone lube we

shipped with your order. Do not use pipe-joint compound, vegetable oil, Teflon tape, or Vaseline or

other petroleum greases to lubricate tank threads.

9. Also note the top screens may differ in color or shape but will provide the same function.

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10. Install the control valve onto the tank and tighten enough to seal the O-ring. Do not overtighten the

control valve to the tank as damage may occur.

11. Mate your Inlet, Outlet, and Drain line connections to your plumbing. If using flex lines to your inlet

and outlet connections, thread tape or sealant is not required. The fitting seals to the washer inside

the flex-line.

Programming Your Valve and Setting Time and Days for Backwash

Next, you will need to program the system to work as a Pro-Ox Filter. There are a few settings that

must be changed before the system can be put into service. Plug in the control valve and begin the

programming instructions.

*IMPORTANT*: Before any operation, the valve menu must be unlocked. If the button lock

indicator is displayed, press and hold both the Up and Down buttons for 5 seconds. A sound will

indicate the menu is unlocked. The menu will re-lock automatically after 1 minute of inactivity.

1. To begin programming your valve, unlock the menu and press the Menu/Confirm button. This

puts the valve into program display mode, indicated by the Enquiry/Setting icon being

displayed. The Enquiry/Setting icon is displayed whenever you are changing the parameter

of a programming mode.

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2. The sequence of programming modes is shown in the diagram below. To switch between

modes, press the up or down button according to which direction your mode is. The modes

can only be changed when the Enquiry/Setting button is displayed, and you are not

currently modifying any other parameter.

1) To change the Time of Day:

Change programming mode to Time of Day ( [00:00] and time of day icon displayed ). The hour

and Enquiry/Setting icon will be flashing. Change the hour value with the Up/Down buttons,

then press Menu/Confirm to move onto the minute value. Change this value with Up/Down,

and press Menu/Confirm again to confirm the time.

2) To change the Rinsing Time:

The rinsing time is the hour of day that the system will turn on to perform its function. We

recommend setting the system to backwash at 2 AM [02:00], or any time that it is unlikely any

water will be used. Note the valve uses the 24-hour clock.

The default setting is [02:00]. The max setting is [23:59]. To change, set the programming mode

to Rinsing Time ( [00:00] ). Press the Menu/Confirm button and use the Up/Down buttons to

change the hour value. Press the Menu/Confirm button again and change the minute value

using the Up/Down buttons. Finally, press Menu/Confirm to confirm your rinse time.

3) To change the Rinsing Frequency:

The rinsing frequency is how many times the system will backwash and rinse per service.

This should be left at its default, [F-00]. This will have the system only backwash and rinse once

per service.

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