Clarke CFT230 Manual

INSTALLATION & OPERATING

INSTRUCTIONS

Model Nos. CFT12, CFT24 &CFT230

PART NOS: 7160010, 7160020 & 7160030

ORIGINAL INSTRUCTIONS GC05/18 REV 5

FUEL TRANSFER PUMP

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

INTRODUCTION

Thank you for purchasing this CLARKE Pump. The CFT pump is designed only

for use with diesel fuels. It must not be used with water, petroleum fuels,

alcohol or lubricating oils, nor if small solids are known to be in suspension in

the fuel.

Before attempting to use this product, please read this manual thoroughly

and follow the instructions carefully. In doing so you will ensure the safety of

yourself and that of others around you, and you can look forward to your

purchase giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for its intended the purpose.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission. This guarantee does not effect

your statutory rights.

SPECIFICATION

CFT12 CFT24 CFT230

Motor 12V DC 24V DC 230V AC 1ph

Power Rating 0.25HP 0.25HP 0.3HP

Motor Speed 3000rpm 3000rpm 2800rpm

Current Rating 14A 7A 1.5A

MaxFlow 40l/min 40l/min 50l/min

Hose Size 1" ID 1" ID 1" I/D

Please note that the details and specifications contained herein, are correct

at the time of going to print. However, CLARKE International reserve the right

to change specifications at any time without prior notice.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

GENERAL SAFETY RULES

WORK AREA

1. Keep the work area clean and well lit. Cluttered and dark areas invite

accidents.

2. Do not operate power products in explosive atmospheres such as in the

presence of flammable liquids, gasses or dust. Power products create

sparks which may ignite dust or fumes.

ELECTRICAL SAFETY

1. Power products must always match the power outlet. Never modify the

plug in any way. Do not use adaptor plugs with earthed (grounded) power

tools. Correct plugs and outlets will reduce the risk of electric shock.

2. Do not expose to rain or wet conditions. Any water entering pump will

increase the risk of electric shock.

3. Do not abuse the electrical cable. Never use the cable for pulling or

unplugging the pupm. Keep the cable away from sources of heat, oil,

sharp edges or moving parts. Damaged or tangled cables increase the

risk of electric shock.

4. Use outdoor extension leads. If working outdoors, always use an approved

cable extension suitable for the power rating of this tool (see

specifications), the conductor size should also be at least the same size as

that on the machine, or larger. When using a cable reel, always unwind

the cable completely. We strongly recommend that the CFT230 pump is

connected to the mains supply via a Residual Current Device (RCD).

PUMP SAFETY

1. DO NOT use this pump where there is a danger of fire.

2. Always disconnect the pump from the power supply before carrying out

any adjustments or servicing.

3. DO NOT use to pump any liquid other than DIESEL fuel.

4. ALWAYS ensure the ON/OFF switch, mounted on the rear of the capacitor

housing (see parts lists and diagrams on page 9 & 10), is in the OFF (O)

position, before connecting to the power supply - Battery or Mains. This is

to avoid the possibility of arcing taking place, thereby reducing the risk of

fire.

5. Switch the pump OFF immediately after the task is completed.

6. Do not use the pump if the switch does not turn it on and off. Any power

product that cannot be controlled with the switch is dangerous and must

be repaired.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

SERVICE

1. When necessary, have your pump serviced or repaired by a qualified

person using identical replacement parts. This will ensure that the safety of

the product is maintained.

ENVIRONMENTAL PROTECTION

Take care to ensure that if diesel fuel is spilt on the roadway or any place

likely to cause a hazard to passing vehicles, that it is cleaned away using

sand or treated with absorbant granules designed for the purpose. Always

make every effort to contain any spillage and prevent ingress into the local

water course.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

Please keep these instructions in a safe place for future reference.

ELECTRICAL CONNECTIONS

CFT12 & CFT24 MODELS

These models are battery operated, and provided with crocodile type clamps for

attaching to the battery terminals.

The CF12 is the 12 volt model requiring a 12 V battery, and CFT24 is the 24 volt

model, requiring two 12 volt batteries connected in series.

The RED clamp is connected to the POSITIVE terminal,the BLACK clamp to the

NEGATIVE terminal.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

CFT230 MODELS

WARNING! Read these electrical safety instructions thoroughly

before connecting the product to the mains supply.

Before switching the machine on, make sure that the voltage of your

electricity supply is the same as that indicated on the rating plate. This

product is designed to operate using 230 VAC mains power. Connecting it to

any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to

change the fuse in the plug, the fuse cover must be refitted. If the fuse cover

becomes lost or damaged, the plug must not be used until a suitable

replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or

due to damage, it should be cut off and a replacement fitted, following the

wiring instructions shown below. The old plug must be disposed of safely, as

insertion into a mains socket could cause an electrical hazard.

WARNING! The wires in the power cable of this product are

coloured in accordance with the following code:

Blue = Neutral Brown = Live Yellow and Green = Earth

If the colours of the wires in the power cable of this product do not

correspond with the terminal markings of your plug, proceed as follows.

•The wire which is coloured Blue must be connected to the terminal

which is marked N or coloured Black.

• The wire which is coloured Brown must be connected to the

terminal which is marked L or coloured Red.

• The wire which is coloured Yellow and Green must be connected to

the terminal which is marked E or or coloured Green.

Plug must be BS1363/A approved

Earth Always fit a 13 Amp fuse.

(Green and Yellow)

Neutral Live

(Blue) (Brown)

Ensure that the outer sheath of the cable is firmly held by the clamp

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD).

If in doubt, consult a qualified electrician. DO NOT attempt repairs yourself.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

INSTALLATION

Firmly screw the inlet adapter provided

into the inlet port, ensuring it is adequately

sealed.

Attach an inlet hose (not supplied) using a

worm drive clip, or similar, ensuring the

joint is airtight. The Inlet port has an arrow

embossed on the housing showing the

direction of flow.

NOTE:

1. It is important that the inlet hose is

completely free of holes or other

imperfections, otherwise the pump will

not operate satisfactorily or may not

operate at all.

2. The length of hose must not be greater

than 7metres which is the

maximum suction height

for the pump.

Before screwing on the outlet

hose for the first time, it is

necessary to prime the inlet

side of the pump, by pouring

diesel fuel into the outlet port

until all air has been expelled. It will not be necessary to carry out this

procedure again, unless the inlet hose has been drained.

Screw the outlet hose to the outlet adapter and the other end to the nozzle

assembly.

OPERATION

WARNING: Ensure the ON/OFF switch, located at the rear of the pump, is set to

the OFF (O) position BEFORE connecting the pump to the electrical supply.

This is to avoid the possibility of arcing taking place and thereby reducing the

risk of fire.

CFT 230

Connect the mains lead to the electrical supply, bearing in mind the warning

above, and set the switch at the rear of the pump, to the ON (I) position. The

pump will operate and pumping will begin.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

CFT12 & CFT24

Ensure the battery is the right type for the pump; ie. 12V for the CFT12 and

24V for the CFT24.

Ensure also that the battery terminals are clean, and, bearing in mind the

warning above, firmly attach the RED clamp to the POSITIVE and the BLACK

clamp to the NEGATIVE terminals respectively. Double check to ensure the

clamps cannot be disturbed easily, and that the setup is protected from

passers by. Set the switch, at the rear of the terminal box, to ON (I).

With the motor running, pull the nozzle trigger and proceed to pump your

diesel fuel. A trigger lock is provided, simply pull the trigger fully, push IN the

lock then relaease the trigger.

Do not allow the pump to operate for more than 30 seconds or so, when

pumping has ceased.

THERMAL OVERLOAD PROTECTION

The motors of these pumps are provided with thermal overload protection.

In the event that the pump cuts out due to overheating, always investigate

the cause - this could be a blocked hose or damage to the pump motor.

The 230V model will restart automatically once it has cooled down

sufficiently. Nevertheless, you should ALWAYS switch the pump OFF and allow

it to cool down.

The battery operated pumps are provided with a reset button, mounted on

the front of the terminal box. Leave the pump to cool down for at least 10

minutes before pressing, to restart the pump.

If the condition persists, further investigation is required to determine the

cause.

MAINTENANCE

The pumps are of robust design and require little or no maintenance, except

for ensuring that the electric power cables and clamps are always in good

condition. Avoid using solvents if cleaning plastic parts as most plastics are

susceptible to damage from various types of commercial solvents.

Ensure also that the hoses used are perfectly sound.

Store the pump in dry conditions protected from the weather.

For any problems requiring the dismantling and overhaul of the saw, contact

your CLARKE International Service Department on 020-8988-7400. Spare parts

are available as shown in the diagrams on the following pages.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

WIRING DIAGRAMS

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

Item Description Qty Part No.

1 Pump Body 1 GM8400

2 By-pass 1 GM5478

3 Retaining Ring 1 GM8481

4 Diode 1 GM9440

5 Switch 1 GM7513

6 Outlet Adaptor 1 GM1073

7 Switch Box 1 GM6628

8 Cover 1 GM8463

9 O-Ring 1 GM8472

10 Blade 5 GMF069

11 Key 1 GMF070

12 Rotor Blade Holder 1 GMF068

13 12 Volt Motor 1 GMF066

13A 24 Volt Motor 1 GMF067

14 12 Volt Overload Protection 1 GMF089

14A 24 Volt Overload Protection 1 GM9438

15 Input Cable 1 GM8467

16 Crocodile Clamps 1 GM8482

17 Housing 1 GM9428

18 Nut 2 GM7144

19 Gasket 1 GM9441

20 Re-set Button Cover 1 GM9436

- Outlet Hose 1 GM7656

- Inlet adapter 1 7950210

- Fuel Gun Complete 1 GM7655

COMPONENT PARTS CFT12 & CFT24

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

COMPONENT PARTS CFT230

Item Description Qty Part No

1 Pump Body 1 GM8401

2 By-pass 1 GM5478

3 Capacitor 1 GM7355

4 230V Overload Protector 1 GM9439

5 Capacitor Housing 1 GM6628

6 Switch 1 GM7513

7 Tie Rod 1 GM8488

8 Power Cable with plug 1 GM9448

9 Elastic Washer 1 GM6647

10 Fan Cover 1 GM7258

11 Fan 1 GM7257

12 Rear Motor Cover 1 GM7256

13 Shaft with Rotor 1 GMF063

14 Motor with Stator 1 GM8470

15 Bearing 2 GM7236

16 Retaining Ring 1 GM8481

17 Rotor Blade Holder 1 GMF068

18 Key 1 GMF070

19 Blade 5 GMF069

20 O-Ring 1 GM8472

21 Screw 2 GM7099

22 Cover 1 GM8463

23 Re-set Button Cover 1 GM9436

24 Outlet Adapter 1 GM1073

- Outlet Hose 1 GM7656

- Inlet Adapter 1 7950210

- Fuel Gun Complete 1 GM7655

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