Circutor PV2 Series Manual de usuario

INSTALLATION GUIDE

(M233A01-03-18A)

Canopies

PV2

Installation Guide

SAFETY PRECAUTIONS

DISCLAIMER

CIRCUTOR, SA reserves the right to make modi cations to the device or the unit speci ca-

tions set out in this instruction manual without prior notice.

CIRCUTOR, SA on its web site, supplies its customers with the latest versions of the device

speci cations and the most updated manuals.

www.circutor.com

CIRCUTOR, recommends using the original cables and accessories that are

supplied with the device.

DANGER

Warns of a risk, which could result in personal injury or material damage.

ATTENTION

Indicates that special attention should be paid to a speci c point.

Follow the warnings described in this manual with the symbols shown below.

If you must handle the unit for its installation, start-up or maintenance, the following

should be taken into consideration:

Incorrect handling or installation of the unit may result in injury to personnel as well as damage

to the unit. In particular, handling with voltages applied may result in electric shock, which may

cause death or serious injury to personnel. Defective installation or maintenance may also

lead to the risk of  re.

Read the manual carefully prior to connecting the unit. Follow all installation and maintenance

instructions throughout the unit’s working life. Pay special attention to the installation stan-

dards of the National Electrical Code.

Refer to the instruction manual before using the unit

In this manual, if the instructions marked with this symbol are not respected or carried out correctly, it can

result in injury or damage to the unit and /or installations.

CIRCUTOR, SA reserves the right to modify features or the product manual without prior noti cation.

Installation Guide

PV2

CONTENTS

SAFETY PRECAUTIONS ��3

DISCLAIMER ��3

CONTENTS��4

REVISION LOG��5

1�- WARRANTY CERTIFICATE FOR THE CANOPIES ��6

2�- FORESEEABLE MISUSE��7

3�- PV2 MODELS ��8

4�- COMPONENTS��9

4�1�- FEET AND WINGS ��10

4�2�- BEAMS, PROFILES AND FASTENING OF MODULES �� 11

5�- PREPARATION OF THE INSTALLATION�� 12

5�1�- STUDY INTO THE ELECTRICAL PROJECT�� 12

5�1�1�- STANDARD INSTALLATION WITH RECHARGE POINT IN START FOOT �� 12

5�1�2�-STANDARD INSTALLATION WITH RECHARGE POINT IN START AND END FOOT �� 12

5�1�3�- MAJOR INSTALLATION ��13

5�1�4�- INTERNAL CONNECTION OF FEET��13

5�2�- PREPARATION OF FOOTINGS ��14

5�3�- EARTH CONNECTION��15

5�4�- ASSEMBLE TEMPLATES��15

5�5�- FILLING THE FOOTINGS ��16

5�6�- REMOVE UPPER TEMPLATE �� 16

6�- ASSEMBLY OF FEET AND WINGS��17

6�1�- FOOT INSTALLATION (A) ��17

6�2�- FOOT INSTALLATION (B) ��18

6�3�- INSTALLATION OF FEET REINFORCEMENT��19

6�4- INSTALLATION OF WINGS (A) ��20

6�5- INSTALLATION OF WINGS (B) ��21

6�6- ALIGNMENT OF THE FEET��22

7�- ASSEMBLY OF BEAMS��23

7�1- FITTING OF ANGLES �� 23

7�2- BEAM ANGLES��24

7�3 - FITTING OF BEAMS ��25

7�4 - INSTALLATION OF EARTHING POINT ��26

8�- PROFILES AND MODULES�� 27

8�1 - PREPARATION OF PROFILES ��27

8�2 - FITTING OF CENTRAL PROFILES �� 28

8�3 - FITTING OF SIDE PROFILES ��29

8�4 - FASTENING OF MODULES A ��30

8�5 - FASTENING OF MODULES B ��31

8�6 - CONNECTION OF STRINGS �� 32

9�- FINAL FOUNDATIONS��33

10�- INSTALLATION OF THE CHARGER ��34

11�- USAGE AND MAINTENANCE ��35

11�1 - INSTALLATION��35

11�1�1�- ASSEMBLY ACCORDING TO MANUFACTURER SPECIFICATIONS �� 35

11�1�2�- DIFFICULTIES AND VARIATIONS DURING ASSEMBLY ��35

11�1�3�- BONDING OF PARTS AND TIGHTENING TORQUE �� 35

11�1�4�- FOUNDATIONS, ALIGNMENT AND LEVELLING OF THE CANOPIES �� 35

11�1�5�- LOCATION AND CHARACTERISTICS OF THE INSTALLATION ZONE�� 35

11�2 - USE AND UPKEEP��36

11�2�1�- STRUCTURAL ELEMENTS MUST NOT BE MODIFIED��36

11�2�2�- USAGE OVERLOAD INDICATED IN THE PROJECT MUST NOT BE EXCEEDED �� 36

11�2�3�- THE ORIGINAL STATUS OF THE ELEMENTS OF THE CANOPY CANNOT BE MODIFIED �� 36

11�2�4�- AVOID THE CONTACT OF THE STEEL WITH OXIDISING OR AGGRESSIVE ELEMENTS�� 36

11�3 - REVISION AND MAINTENANCE ��37

11�3�1�- GENERAL CONDITIONS �� 37

11�3�2�- REVISION AND MAINTENANCE TASKS��37

11�3�3�- CASES THAT INVOLVE SPECIAL REVIEWS��38

12�- MAINTENANCE AND TECHNICAL SERVICE��39

PV2

Installation Guide

REVISION LOG

Table 1: Revision log�

Date Revision Description

11/18 M233A01-03-18A Initial version

Note : The images of the devices are for illustrative purposes only and may differ from the

original device.

Installation Guide

PV2

1�- WARRANTY CERTIFICATE FOR THE CANOPIES

10 year Warranty for defects in materials or manufacturing aws.

CIRCUTOR hereby guarantees, for a period of 10 years, from the date of delivery to the buyer,

that its canopies are free of any defect in their materials or manufacture that hinder their normal

operation under proper conditions of usage, installation and maintenance.

If, at any time, during the period of validity of this guarantee, the appearance of defects in

their materials or their manufacture occurs, CIRCUTOR undertakes to replace the defective

structure.

The guarantees contained in this Certicate will be provided by CIRCUTOR subject to the

general terms and conditions expressed below:

Exclusions and Limitations of Guarantees

Those damages and faults established herein will be exempt from the warranty rights whenever

these arise from:

1�- Accidents or negligent, improper or unsuitable use.

2�- Failing to respect the installation, usage and maintenance instructions set forth.

CIRCUTOR reserves the right to supply a different model of structure to handle the accepted

warranty claims, for replacement or expansion, in the event that the original model was no

longer manufactured.

Admitted usage

This type of canopy is a metallic structure with two basic functions:

 To support a cover of photovoltaic solar modules or thermal solar panels, for the production

of running or hot water respectively.

To protect motor vehicles, motorcycles, bicycles, people, etc. from the sun and the rain under

the cover.

PV2

Installation Guide

2�- FORESEEABLE MISUSE

This type of canopy is not intended to:

 To withstand overloads higher than those indicated in the corresponding certicate of

technical characteristics, due to meteorological conditions (snow and wind) of the site and the

own weight of the solar panels.

 People will not be allowed to climb onto the canopy, with the exception of those who access

it to carry out maintenance and assembly tasks. No more than one person with their personal

work material (100 kg) may climb onto the canopy.

 It is not allowed to cover the sides, front or rear with any type of enclosure that wholly or

partially prevents the passage of the wind.

 The installation of posters or jutting elements is not allowed, nor in general, any added

element that increases the surface exposed to the wind.

 Only the assembly of original parts and components supplied by CIRCUTOR is allowed.

CIRCUTOR will not be held liable for any unauthorised modication to the canopy, once the

same has been put into service.

 If a wall is installed along the entire length of the canopy, a special study will be required to

vary the coefcient of obstruction contemplated in the calculation.

Figure 1: Variation of the obstruction coefcient.

 If the canopy is installed in the vicinity of a height change or on a steep wall or mound that

increases the height of the canopy above the ground level to more than 3 m in height at the

centre point of the roong, a special study will be required owing to the modication of the

pressure and suction coefcients considered in the calculation.

Installation Guide

PV2

3�- PV2 MODELS

Figure 2: PV2 Models�

Table 2: PV2 Models�

Model Length kWp Plazas Feet

PV2-2 5,0 m 4,20 kWp 2 2

PV2-3 8,0 m 6,72 kWp 3 2

PV2-4 10,0 m 8,40 kWp 4 3

PV2-5 13,0 m 10,92 kWp 5 3

PV2-6 15,0 m 12,60 kWp 6 3

PV2-8 20,0 m 16,80 kWp 8 4

PV2-10 25,0 m 21,00 kWp 10 5

PV2-12 30,0 m 25,20 kWp 12 5

PV2-14 35,0 m 29,40 kWp 14 6

PV2-16 40,0 m 33,60 kWp 16 7

PV2-18 45,0 m 37,80 kWp 18 7

PV2-20 50,0 m 42,00 kWp 20 8

PV2-22 55,0 m 46,20 kWp 22 9

PV2-24 60,0 m 50,40 kWp 24 9

PV2-26 65,0 m 54,60 kWp 26 10

PV2-28 70,0 m 58,80 kWp 28 11

PV2-30 75,0 m 63,00 kWp 30 11

PV2-32 80,0 m 67,20 kWp 32 12

PV2-34 85,0 m 71,40 kWp 34 13

PV2-36 90,0 m 75,60 kWp 36 13

PV2-38 95,0 m 79,80 kWp 38 14

PV2-40 100,0 m 84,00 kWp 40 15

PV2-42 105,0 m 88,20 kWp 42 15

PV2

Installation Guide

4�- COMPONENTS

PPV10APLI

TV10APLI

PC B

Figure 3: PV2 Components�

Installation Guide

PV2

4.1.- FEET AND WINGS

2u.

4u.

DIN 931

DIN 6923

DIN 934

DIN 9021

M20X130

M10

M24 Zn

M24

M20

M24

(17u.)

(16u.)

(24u.)

(4u.)

(26u.)

(8u.)

DIN 603 M10X25

M10X50 (8u.)

(8u.)

M20 (17u.)

2u.

RIGHT VIEW LEFT VIEW

[M202700000000]

WING ANGLE

[M224700000000]

[M225700000000]

ANGLE BEAM B ANGLE BANGLE A

[M239700000000] [M239700000000]

WING START WING START

[M230700000000] [M230700000000]

START FOOT START FOOT

RIGHT VIEW

[M26700000000]

CENTRAL WING

4u.

[M202700000000]

WING ANGLE

[M233700000000]

CENTRAL FOOT

[M26700000000]

CENTRAL WING

DIN 931

DIN 6923

DIN 934

DIN 9021

M20X130

M10

M24 Zn

M24

M20

M24

(27u.)

(32u.)

(24u.)

(4u.)

(26u.)

(8u.)

DIN 603 M10X25

M10X50 (16u.)

(16u.)

M20 (17u.)

2u.

4u.

2u.

RIGHT VIEW LEFT VIEW

END WING

[M225700000000]

ANGLE BEAM B

[M236700000000] [M236700000000]

END FOOT END FOOT

END WING

DIN 931

DIN 6923

DIN 934

DIN 9021

M20X130

M10

M24 Zn

M24

M20

M24

(17u.)

(16u.)

(24u.)

(4u.)

(26u.)

(8u.)

DIN 603 M10X25

M10X50 (8u.)

(8u.)

M20 (17u.)

LEFT VIEW

[M226700000000]

ANGLE BEAM C

CENTRAL FOOT

[M233700000000]

[M253700000000]

ANGLE BEAM A

[M224700000000]

[M202700000000]

WING ANGLE

PV2

Installation Guide

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