Chore-Time Control Manual de usuario

Installation and User Manual

5-21-18

Revision 0.18.05.21

Contents

1.0 Introduction

1.1 Module Ratings

1.2 Technical Specifications

1.3 Importance of the User / Installer Manual

1.4 Service Warning

1.5 Warranty

2.0 Terms of Use

2.1 General Safety Precautions

2.2 Damage Inspection

2.3 Returning for Repair

3.0 System Overview

3.1 Installation Guidelines

3.2 Wiring

3.3 Backup Mode

3.4 Power Supply Redundancy

3.5 Installing and Moving Modules

4.0 Software Menu

4.1 Touch Screen Input Methods

5.0 Control Configuration

5.1 File Settings

5.2 Information

5.3 Time Settings

5.4 Security

5.5 Wi-Fi

5.6 Bin Scales

5.7 General Settings

6.0 Dashboard Page

7.0 Room Page

7.1 Device Configuration Types

7.2 Block Configuration

7.3 Block

7.4 Device Configuration –Fan Group

7.5 Device Configuration –Scheduled Devices (Feed Motor, Light, Clock)

8.0 Script

8.1 Script Editor

9.0 Graphs

10.0 Manual Mode

11.0 Hardware

11.1 Hardware - Input Card

11.2 Hardware –Output Cards

11.3 Hardware –Curtain Cards

12.0 Animal Page

12.1 Animal Inventory

12.2 Animal Day

12.3 Temperature Curve

13.0 Alarm

13.1 Alarm Settings

14.0 Lock

15.0Toolbar Widgets

1.0 Introduction

Chore-Time Control is an electronic device used for environmental and building control in livestock applications. It

allows the user to maintain a specified target temperature by controlling the operation of ventilation and heating

equipment. The Chore-Time Control can be configured with the below I/O cards. Please check the ratings for each

card before installation.

1.1 Module Ratings

2X Relay Card Dry contact, 15A resistive Max Motor Load 1HP @ 120VAC, 2HP @ 240VAC

4X Relay Card Dry contact, 15A resistive Max Motor Load 1HP @ 120VAC, 2HP @ 240VAC

1X Variable Card 10A Max Motor Load @ 240VAC

1X Curtain Card Dry contact, 7.5A resistive Max Motor Load 1/2HP @ 120VAC, 1HP @ 240VAC

2X Curtain Card Dry contact, 7.5A resistive Max Motor Load 1/2HP @ 120VAC, 1HP @ 240VAC

8X Relay Card Dry contact, Max 3A resistive

2X Analog Card Dry contact, 7.5A resistive Max Motor Load 1/2HP @ 120VAC, 1HP @ 240VAC

4X 0-10V + Relays Card Dry contact, 5A resistive Max Motor Load 1/2HP @ 120VAC, 1HP @ 240VAC

4X 0-10V + Amps Card 0-10V up to 20mA

Chain Disk Card 1x Dry Contact, 15A resistive Max Motor Load 1HP @ 120VAC, 2HP @ 240VAC, 1x Dry Contact, 1A

resistive Max Motor Load 0.5HP @ 120VAC, 1HP @ 240VAC

Input Card 0-3.3VDC up to 1.65mA

Power Supply Card: 90-264VAC; 72 Watts peak

1.2 Technical Specifications

Model: Chore-Time Control

Main supply: 120-240 VAC

Frequency: 50/60 Hz

Power Consumption: 65 Watts

Enclosure: ABS Plastic

Operating temperature: 32 to 104 °F (0 to 40 °C)

Storage temperature: 32 to 122 °F (0 to 50 °C)

Indoor use only

Ambient relative humidity: max. 95 %

Power Supply wiring: THHN rated 12 AWG

1.3 Importance of the User / Installer Manual

PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE USE. SAVE THESE INSTRUCTIONS.

•The User/ Installer Manual form an integral part of the installation, its components, equipment and devices.

Furthermore:

•It must be kept within immediate reach at all times, i.e. until the installation, its equipment, components and

devices are disposed of.

•It must be considered a permanent part of the equipment and passed on when selling, transferring or lending the

installation, its components and devices.

Contact PigTek Pig Equipment Group should you have any questions or suggestions concerning the information

contained in this User/Installer Manual.

All information in this publication is based on the latest product information available at the time of printing.

Because of our commitment to continuous improvement, PigTek Pig Equipment Group reserves the right to make

changes to the information, products and/or services referenced herein at any time without notice and without

incurring any obligation.

PigTek Pig Equipment Group shall not be liable for direct, indirect, special or consequential damages resulting from

the use of the information contained in this User/Installer Manual.

The instructions contained in this User/Installer Manual are not intended to cover all details or variations in

equipment and configurations, nor may it provide for every possible contingency concerning the installation,

operation or maintenance of your equipment. Should additional information be required please contact your

PigTek Pig Equipment Group Authorized Dealer.

These Operating and Assembly Instructions and the information contained in them have been compiled with all

due care. However, PigTek Pig Equipment Group does not assume any liability for printing errors or other errors

and any damage or loss resulting from such errors.

PigTek and Chore-Time are registered trademarks of CTB, Inc. All brand names and product names mentioned in

this document are trademarks or registered trademarks of their respective holders.

Our contact details:

PigTek Pig Equipment

A Group division of CTB, Inc.

401 East Syracuse Street Tel. : 1 800-341-1039

P.O. Box 2000 Fax : 1 800-236-6118

Milford, IN 46542

This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the

prior written consent of CTB, Inc.

1.4 Service Warning

Before servicing the control, switch power off at service panel and lock the switch, disconnecting mains to prevent

power from being switched accidentally. When the service disconnecting mains cannot be locked, securely fasten a

prominent warning device, such as a tag, to the service panel.

1.5 Warranty

The PigTek Pig Equipment Group warrants each new product manufactured by it to be free from defects in

material or workmanship for two years from the date of initial installation by the original purchaser. If such a

defect is found by The PigTek Pig Equipment Group to exist within the two-year period, The PigTek Pig Equipment

Group will, at its option, (a) repair or replace such product free of charge, F.O.B. the factory of manufacture, or (b)

refund to the original purchaser the original purchase price, in lieu of such repair or replacement.

Conditions and limitations:

1. The product must be installed and operated in accordance with instructions published by The PigTek Pig

Equipment Group or warranty will be void.

2. Warranty is void if all components of a system are not supplied by The PigTekPig Equipment Group.

3. This product must be purchased from and installed by an authorized PigTek Pig Equipment Group dealer

or certified representative thereof, or the warranty will be void.

4. Malfunctions or failure resulting from misuse, abuse, negligence, alteration, accident, or lack of proper

maintenance shall not be considered defects under this warranty.

5. This warranty applies only to systems for the care of pork and livestock. Other applications in industry or

commerce are not covered by this warranty.

The PigTek Pig Equipment Group shall not be liable for any Consequential or Special Damage which any purchaser

may suffer or claim to have suffered as a result of any defect in the product. “Consequential” or “Special

Damages” as used herein include, but are not limited to, lost or damaged products or goods, costs of

transportation, lost sales, lost orders, lost income, increased overhead, labor and incidental costs and operational

inefficiencies.

THIS WARRANTY CONSTITUTES THE PIGTEK PIG EQUIPMENT GROUP ENTIRE AND SOLE WARRANTY AND THE

PIGTEK PIG EQUIPMENT GROUP EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING, BUT NOT

LIMITED TO, EXPRESS AND IMPLIED WARRANTIES AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE

SOLD AND DESCRIPTION OR QUALITY OF THE PRODUCT FURNISHED HEREUNDER.

Any exceptions to this warranty must be authorized in writing by an officer of the company. The PigTek Pig

Equipment Group reserves the right to change models and specifications at any time without notice or obligation

to improve previous models.

2.0 Terms of Use

Read and follow all installation, operation, and maintenance information carefully before using the product. Refer

to the user documentation for complete product specifications. If the product is used in a manner not specified,

the protection provided by the product warranty will be void.

2.1 General Safety Precautions

Safety may be jeopardized if the equipment is used in a manner not specified by the manufacturer. Carefully read

and keep the following instructions for future reference. We strongly recommend installing supplementary natural

ventilation as well as a backup thermostat on at least one cooling stage and a backup alarm system. We also

recommend installing an additional protection device on the controller’s supply circuit. To avoid exposing the

control to harmful gasses or excessive humidity, it is preferable to install it in a dedicated room. If the equipment is

used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In order to clean the control, wipe it with a damp cloth. Avoid spraying the control with water.

Additional safety precautions include:

• Installation must only be performed by qualified service personnel.

• Carefully read all instructions.

• Comply with local and national safety codes.

• Repairs must only be performed by qualified service personnel.

• When replacing fuses, use only the same type and same rating as specified.

• Make sure the unit is disconnected from AC power when servicing.

• Do not try to operate the system if damaged. Disconnect the power from the unit and call your local service

representative.

• Do not operate while condensation is present.

• Use of the system in a manner not specified by these instructions may impair the safety protection provided by

the system. Do not operate the system outside its rated supply voltages or environmental range.

• Omission to read the installation and user manuals or to comply with the warnings and references contained

herein can result in serious bodily injury or damages to the control.

• Do not insert metal objects into the connectors.

• Use the system only as specified, or the protection supplied by the product can be compromised.

• Follow all installation and maintenance recommendations and consider all provided information regarding

product specifications and limitations.

• Do not use the system if it does not operate correctly.

• The enclosures must be closed and locked at all times, particularly when operating the system.

• Use only specified replacement parts.

2.2 Damage Inspection

The control and its sub-components were carefully inspected electrically and mechanically prior to shipment. After

unpacking all items, check for any obvious signs of physical damage that may have occurred during transit. Report

any damage to the shipping agent immediately. Save the original box and packing for possible future shipment.

2.3 Returning for Repair

Made to work. Built to last.®

Contact your nearby Chore-Time distributor or representative for additional parts and information.

Distributor Contact Information

Name:

Phone Number:

Email:

PigTek, A Division of CTB, Inc.

401 East Syracuse Street

P.O. Box 2000 • Milford, Indiana 46542-2000 • U.S.A.

Phone (574) 658-5000 • Fax (800) 236-6118

E-mail: [email protected] • Internet: www.pigtekamericas.com

3.0 System Overview

The control is a complete building automation system for livestock applications. Each control is composed of a

master and optional slave units. Master and slave units are configured with optional cards to match site

configuration requirements. The following table lists the control and card specifications.

Master Control

Standard with 90-264VAC power supply

(Consumes 1 slot)

12 Card slots

15” Color display

Resistive touch screen

System motherboard with Ethernet and 4 USB Ports

Alarm display side lights

Up to 4 variable cards (Requires 2 heatsinks)

Up to 2 slave controls

Optional: Wi-Fi, RFID reader

Slave Control

Standard with 90-264VAC power supply

(Consumes 1 slot)

12 Card slots

Up to 4 variable cards (Requires 2 heatsinks)

Power Supply Card

90-264 VAC

65 Watt

24 VDC Isolated output

Plastic enclosure

Consumes 1 slot

2X Relay Card

Two high current relays (15 Amps)

Integrated current sensing (AC only)

Resistive and inductive loads

Conformal coated

Plastic enclosure

Consumes 1 slot

4X Relay Card

Four high current relays (10 Amps)

Integrated current sensing (AC only)

Resistive and inductive loads

Conformal coated

Plastic enclosure

Consumes 1 slot

1X Variable Card

One high current triac with full power relay

(10 Amps)

Integrated current sensing (AC only)

Resistive and inductive loads

Requires external heatsink

Conformal coated

Plastic enclosure

Consumes 1 slot

Consumes ½ of external heatsink

1X Curtain Card

Two high current relays –Shared common

(7.5 Amps)

Integrated whisker and wiper I/O

Integrated current sensing (AC only)

Resistive and inductive loads

Conformal coated

Plastic enclosure

Consumes 1 slot

2X Curtain Card

Four high current relays

(7.5 Amps)

Integrated whisker or wiper I/O

Integrated current sensing (AC only)

Resistive and inductive loads

Conformal coated

Plastic enclosure

Consumes 1 slot

2X 4-20mA + Relays Card

Two high current relays

(7.5 Amps)

Two analog outputs configurable as 4-20mA or 20-4mA

(0-10V or 10-0V with external resistor)

Integrated current sensing (AC only)

Resistive and inductive loads

Conformal coated

Plastic enclosure

Consumes 1 slot

4X 0-10V + Relays Card

Four low current signal relays

(3 Amps)

Four analog outputs configurable as 0-10V or 10-0V

Resistive loads

Conformal coated

Plastic enclosure

Consumes 1 slot

4X 0-10V + Amps Card

Four analog outputs configurable as 0-10V or 10-0V

Four inputs for external 4-20mA amp sensors

Resistive loads

Conformal coated

Plastic enclosure

Consumes 1 slot

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