Cembre B-TC450 Manual de usuario

Certiﬁed Environmental

Management System Certiﬁed Occupational

Health & Safety

Management System

Certiﬁed Quality

Management System

OPERATION AND MAINTENANCE MANUAL................................... 5

NOTICE D’UTILISATION ET ENTRETIEN........................................... 10

BEDIENUNGSANLEITUNG................................................................... 15

MANUAL DE USO Y MANTENIMIENTO........................................... 20

MANUALE D’USO E MANUTENZIONE............................................. 25

14 M 109

BATTERY OPERATED HYDRAULIC CUTTING TOOL

COUPE-CABLE HYDRAULIQUE SUR BATTERIE

HYDRAULISCHES AKKU-SCHNEIDWERKZEUG

HERRAMIENTA HIDRÁULICA DE CORTE A BATERíA

UTENSILE OLEODINAMICO DA TAGLIO A BATTERIA

B-TC450 B-TC450A B-TC450E B-TC450T

ENGLISH

FRANÇAIS

DEUTSCH

ESPAÑOL

ITALIANO

Low battery

Batterie déchargée

Akku leer

Batería descargada

Batteria scarica

Battery

Batterie

Akku

Batería

Batteria

adhesive tape - ruban adhésif

Klebeband - cinta adhesiva

nastro adesivo

FIG. / BILD 1 FIG. / BILD 2

FIG. / BILD 3

FIG. / BILD 4

FIG. / BILD 5

LED WORKLIGHT / ECLAIRAGE PAR LED / LED ARBEITSLICHT / LUCES LED / ILLUMINAZIONE LED

LOCKING PIN / AXE DE BLOCAGE / BLOCKIERUNGSBOLZEN / PASADOR DE SUJECIÓN / PERNO DI BLOCCAGGIO

UPPER BLADE / LAME SUPERIEURE / GEGENMESSER / CUCHILLA SUPERIOR / LAMA SUPERIORE

LOWER BLADE / LAME INFERIEURE / SCHNEIDMESSER / CUCHILLA INFERIOR / LAMA INFERIORE

OPERATING BUTTON / GACHETTE DE COMMANDE / STARTKNOPF / BOTÓN DE ACCIONAMIENTO /

PULSANTE DI AZIONAMENTO

PRESSURE RELEASE BUTTON / GACHETTE DE DECOMPRESSION / DRUCKABLASSKNOPF / BOTÓN DE DESBLO-

QUEO PRESIÓN / PULSANTE DI RILASCIO

BATTERY / BATTERIE / AKKU / BATERÍA / BATTERIA

BATTERY CAPACITY INDICATOR / INDICATEUR DE CHARGE / AKKUANZEIGE / INDICADOR DE CARGA BATERIA /

INDICATORI AUTONOMIA BATTERIA

BATTERYCHECKBUTTON/BOUTONPOURCONTROLDE LABATTERIE /TASTEFÜR AKKUÜBERPRÜFUNG/BOTÓN

DE CONTROL BATERÍA / PULSANTE DI VERIFICA BATTERIA

BATTERYRELEASE/DEBLOCAGEBATTERIE/AKKUENTRIEGELUNG /DESBLOQUEOBATERÍA/SBLOCCOBATTERIA

RING FOR SHOULDER STRAP / ANNEAU POUR BANDOULIERE / TRAGERIEMENRING / ANILLO PARA CORREA /

ANELLO AGGANCIO TRACOLLA

FIG. / BILD 6

– Before using the tool, carefully read the instructions in this manual.

– Avant d'utiliser cet outil, lire attentivement les instructions de cette notice.

– Vor Inbetriebnahme unbedingt die Bedienungsanleitung durchlesen.

– Antes de utilizar la herramienta, leer atentamente las instrucciones en este manual.

– Prima di utilizzare l'utensile, leggere attentamente le istruzioni riportate in questo manuale.

– Keep hands clear of cutting blades.

– Au cours du coupage, tenir les mains éloignées des lames.

– Während des Schneidens die Hände von den Messern fernhalten.

– Durante el corte, tener las manos alejadas de las cuchillas.

– Durante il taglio, tenere le mani lontane dalle lame.

– Always wear safety glasses and gloves when operating this tool.

– Porter toujours les lunettes de protection et les gants de travail.

– Immer mit Schutzbrille und Handschuhen bedienen.

– Trabajar siempre con las gafas y guantes de seguridad.

– Operare sempre con occhiali di protezione e guanti da lavoro.

WARNING SYMBOLS - SYMBOLES D'AVERTISSEMENT - WARNSYMBOLE -

SÍMBOLOS DE ADVERTENCIA - SIMBOLI DI AVVERTENZA

– Never throw batteries into re or water.

– Jamais jeter les batteries dans le feu ou dans l'eau.

– Werfen Sie Akkus nicht in das Feuer oder Wasser.

– Nunca tire las baterías al fuego o al agua

– Mai gettare le batterie nel fuoco o in acqua.

– Always recycle the batteries.

– Recycler toujours les batteries.

– Verbrauchte Akkus stets dem Recycling zuführen.

– Reutilizar siempre las baterías.

– Riciclare sempre le batterie.

– Do not discard batteries into domestic refuse or waste disposal.

– Ne pas jeter de batteries dans une poubelle ou autre lieu non prévu à cet eet.

– Verbrauchte Akkus nicht in den Hausmüll werfen.

– No tirar las baterías al cubo de basura o lugar parecido.

– Non buttate le batterie fuori uso nei cestini della spazzatura o luoghi simili.

– User information (Directives 2002/95/EC and 2002/96/EC), see page 9.

– Information pour les utilisateurs (Directives 2002/95/CE et 2002/96/CE) voir page 14.

– Information für den Benutzer (Richtlinien 2002/95/EG und 2002/96/EG) siehe Seite 19.

– Informe para los usuarios (Directivas 2002/95/CE y 2002/96/CE) vease página 24.

– Informazione agli utenti (Direttive 2002/95/CE e 2002/96/CE) vedere pagina 29.

Battery -Batterie - Akku - Batería - Batteria

Tool - Outil - Werkzeug - Herramienta - Utensile

TG 0960

1. GENERAL CHARACTERISTICS

B-TC450

B-TC450E B-TC450T B-TC450A

Application range suitable for cutting Copper, Aluminium, ACSR and Steel

conductors, ropes and rods (Ref. to pag. 30)

Max. cutting diameter mm (inches) 45 (1-25/32”)

Operating pressure

bar (psi) 700 (10,000)

Dimensions mm (inches) 407 x 401 x 88 (16 x 15.8 x 3.5)

Weight with battery kg (lbs) 6,7 (14.7)

Motor V DC 18

Operating temperature °C (°F) -15 to +50 (+5 to +122)

Recommended oil AGIP ARNICA 32 or equivalents

Operating speed twin speed operation and automatic switching from a rapid

advancing speed of the ram to a slower, more powerful speed

Safety maximum pressure valve

Rechargeable battery V / Ah / Wh 18 / 4.0 / 72

Type CB1840L (Li-Ion)

Weight kg (lbs) 0,66 (1.45)

Battery charger

ASC30-36

Input

type EU

27044000

27045000

AUS/NZ

27047000

USA/CAN

27046000

V / Hz 220 - 240 / 50 - 60 115 / 60

W85

Acoustic noise

(1)

dB (A)

pCPeak

dB (C) 94.5

dB (A) 79

Vibration

(2)

m/s

0.575 max.

ENGLISH

(1) Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u)

LpA

= weighted continuous acoustic pressure level equivalent.

LpCPeak

= maximum value of the weighted acoustic displacement pressure at the work place.

LWA

= acoustic power level emitted by the machine.

(2) (Directive 2006/42/EC, annexe 1, point 2.2.1.1)

Weighted root mean square in frequency of the acceleration the upper limbs are exposed to for each biodynamic

reference axis. Tests carried out in compliance with the indications contained in UNI ENV 25349 and UNI EN 28662

part 1st Standards, and under operating conditions much more severe than those normally found.

ENGLISH

WARNING

Do not use the tool for purposes other than those intended by Cembre.

The operator should concentrate on the work being performed and be careful to maintain a

balanced working position.

Work in a clean, uncluttered area. Keep persons away from immediate work area.

Inspect the blades before each use. Do not use damaged blades.

Damaged blades can break and cause injury or damage to the tool.

Before each use, verify the integrity of the tool; replace any worn, possibly damaged or missing

parts with original Cembre spares.

Wear eye protection. Metal chips can y from blades when cutting.

Pay attention when cutting short, free pieces of steel rod or rope as they may y o dangerously,

causing injury to the operator or persons nearby.

Do not cut live cables or conductors.

The tool is unsuitable for continuous use and should be allowed to cool down following uninter-

rupted, successive cutting operations; for instance, having exhausted a fully charged battery in

one session, delay battery replacement for a few minutes.

Protectthetoolfromrainandmoisture.Waterwilldamagethetoolandbattery. Electro-hydraulic

tools should not be operated in pouring rain.

The part reference includes the following:

Hydraulic cutting tool

Li-Ion rechargeable battery (2 pcs)

Battery charger (model depends on the tool version)

Shoulder strap

Carrying case

ENGLISH

2. INSTRUCTIONS FOR USE

The tool can be easily carried using either the handle or the shoulder strap attached to ring (11)

(Ref. to Fig. 6).

Before starting any work, check the battery charge (Ref. to § 2.7) and recharge if necessary,

following the instructions in the battery charger user manual.

To replace the battery, remove it by pressing the release button (10) (Ref. to Fig. 1), then insert

the new battery, sliding it into the guides until it locks.

2.1) Head rotation

For ease of operation, the tool head can rotate through 180°, allowing the operator to work in the

most comfortable position (Ref. to Fig. 2 and 3).

Do not attempt to rotate the head when the hydraulic circuit is pressurised.

2.2) Setting

Insert the conductor between the blades, up to the desired cutting point (Ref. to Fig. 2).

To cut short pieces of steel or ACSR ropes, it is suggested to tie or wrap rope with

adhesive or duct tape around the area to be cut and at its end (Ref. to Fig. 2), so to limit

the projection of steel fragments which could damage or hurt the operator.

For a running conductor, remove the locking pin (2) and open the tool head.

Fully retract the lower blade (4) before attempting to open the tool head (Ref. to § 2.6).

With the conductor on the lower blade (4), close the tool head and fully insert the locking pin

(2) (Ref. to Fig. 3).

Before commencing the cutting operation ensure that the pin (2) is fully secured: partial

closure may damage the tool head.

2.3) Blade advancement

Operate the push-button (5) (Ref. to Fig. 2) to activate the motor-pump, the ram will gradually

move forward until the lower blade (4) touches the conductor.

To halt the advancement, release the push-button (06) and the motor will cut out.

Make sure the blade is exactly positioned on the desired cutting point otherwise re-open the

blade following instructions as per § 2.6 and reposition it.

2.4) Cutting

Firmly hold the tool and operate the push-button (5) to gradually move the lower blade (4) to

cut through the conductor.

When the cut is performed, release the push-button (5), otherwise after the maximum pressu-

re relief valve has activated and the motor will stop automatically.

ENGLISH

2.5) LED Worklights

Whilst the tool is in operation, the work areais illuminated by two high luminosity LEDWorklights

that switch o automatically at the end of the cycle.

2.6) Blade retraction

By operating the pressure release button (6), the ram will retract and open the blades.

2.7) Battery status

The battery is equipped with LED indicators that indicate the

remaining battery life at any time by pressing the adjacent

button (9):

4 LEDs illuminated: fully charged

2 LEDs illuminated: 50 % capacity

1 LED flashing : minimum charge, replace the battery.

Tool LEDs (1) illuminated combined with an alarm audible when the operating button (5)

is pressed (Ref. to Fig. 4), indicate that the battery voltage has dropped below a minimum

safety threshold; under these conditions the tool will not start, and it is necessary to recharge or

replace the battery.

The approximate time to fully recharge a battery is about 80 minutes.

After each working cycle, and after the extraction of the battery from the tool, an integrated

battery cut-o device will operate after 70 s approx. Then the LED nearest to button (9) will

ash 5 times each 14 s approx. The battery will be reactivated when it is reintroduced into the tool

and the operating button is pressed.

2.8) Using the battery charger

Carefully follow the instructions in the battery charger user manual.

3. MAINTENANCE

The tool is robust, completely sealed, and requires very little daily maintenance. Compliance with

the following points, should help to maintain its optimum performance:

3.1) Thorough cleaning

Dust, sand and dirt are a danger for any hydraulic device. Every day, after use, the tool must be

wiped with a clean cloth taking care to remove any residue, especially close to pivots and move-

able parts.

Do not use hydrocarbons to clean the rubber parts.

Regularly lubricate the moving parts and pivot pins of the head with a few drops of oil.

3.2) Storage case

When not in use, the tool should be stored and transported in the plastic case, to prevent damage.

The case, type VAL P37, is suitable for storing the tool and accessories.

VAL P37: Size 500x480x128 mm (19.7x18.9x5.0 inches). Weight 3,1 kg (6.8 lbs).

ENGLISH

4. BLADE REPLACEMENT (Ref. to Fig. 5)

When changing blades, the battery must rst be removed from the tool.

After extended use, the blades may break or loose their cutting edge.

Replace the blades as follows:

Lower blade

– Remove locking pin (2), and open the tool head completely.

– Operate the tool to advance the lower blade (4) and remove the battery.

– Eject two split pins (12) from the ram (13) to release the blade (4).

– Remove the broken blade from the ram, insert the new blade and t with two split pins.

Before closing the tool head, push the release button (6) and fully retract the lower blade,

otherwise the tool head assembly may hit and damage, the lower blade.

Upper blade

– With the lower blade (14) fully retracted, the tool head closed and the locking pin (2) fully

secured, hold the head by the blade spacer (15) in a bench vice with screws (16) facing upwords.

– With an 8 mm allen key, unscrew 4 screws (16), remove the two holding plates (17) and the up-

per blade (3).

– Insert the new blade, noting the position of the cutting edge bevel.

– Fit the 2 holding plates (17) and secure with 4 screws (16).

5. RETURN TO Cembre FOR OVERHAUL

In the case of a breakdown, contact your local Agent who will advise you on the problem and give

you the necessary instructions on how to dispatch the tool to our nearest service Centre; if possible,

attach a copy of the Cembre Test Certicate supplied with the tool or, if no other references are

available, indicate the approximate purchase date and the tool serial number.

Following information applies in member states of the European Union:

USER INFORMATION in accordance with“Directives 2002/95/EC and 2002/96/EC.

The ‘Not in the bin’ symbol above when shown on equipment or packaging means that the

equipment must, at the end of its life, be disposed of separately from other waste.

The separate waste collection of such equipment is organised and managed by the manufacturer.

Users wishing to dispose of such equipment must contact the manufacturer and follow the prescri-

bed guidelines for its separate collection. Appropriate waste separation, collection, environmentally

compatible treatment and disposal is intended to reduce harmful environmental eects and pro-

mote the reuse and recycling of materials contained in the equipment. Unlawful disposal of such

equipment will be subject to the application of administrative sanctions provided by current legi-

slation.

ENGLISH

1.CARACTERISTIQUES GENERALES

B-TC450

B-TC450E B-TC450T B-TC450A

Domaine d'application conçu pour couper des câbles métalliques en cuivre,

aluminium, almelec, aluminium-acier, acier et ronds massif

(voir page 30

)

Diamètre maxi. de coupe mm (inches) 45 (1-25/32”)

Pression de travail bar (psi) 700 (10,000)

Dimensions mm (inches) 407 x 401 x 88 (16 x 15.8 x 3.5)

Poids avec batterie kg (lbs) 6,7 (14.7)

Moteur V DC 18

Température de fonction-

nement:

°C (°F) -15 à +50 (+5 à +122)

Huile recommandée: AGIP ARNICA 32 ou équivalents.

Avance rapide:

l’outil passe automatiquement de la vitesse rapide

à la vitesse lente de coupage.

Sécurité valve de surpression.

Batterie rechargeable V / Ah / Wh 18 / 4.0 / 72

Type CB1840L (LI-Ion)

Poids kg (lbs) 0.66

Chargeur de batterie

ASC30-36

Alimentation

type EU

27044000

27045000

AUS/NZ

27047000

USA/CAN

27046000

V / Hz 220 - 240 / 50 - 60 115 / 60

W85

Bruit aérien sonore

(1)

dB (A) 73

pCPeak

dB (C) 94.5

dB (A) 79

Vibrations

(2)

m/s

0.575 maxi.

FRANÇAIS

(1) (Directive 2006/42/CE, annexe 1, point 1.7.4.2, lettre u)

LpA

= niveau de pression sonore continue équivalente pondérée A sur le poste de travail.

LpCPeak

=niveau de pression sonore instantanée pondérée C sur le poste de travail.

LWA

= niveau de puissance acoustique dégagée par la machine.

(2) (Directive 2006/42/CE, annexe 1, point 2.2.1.1)

Valeur quadratique moyenne pondérée en fréquence de l'accélération à laquelle sont exposés les membres supérieurs

pour chaque axe biodynamique de référence. Relevés réalisés suivant les indications des Normes UNI ENV 25349 et

UNI EN 28662 partie 1a, dans des conditions de service largement représentatives des conditions d'emploi normales.

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