CALEFFI QuickSetter+ 132 Series Manual de usuario

Function

The balancing valve accurately controls the flow rate of heating and

cooling transfer fluid supplied to fan coils and terminal units; or where

flow balancing is required in solar thermal systems. Proper hydronic

system balancing ensures the system operates according to design

specifications, providing satisfactory thermal c omfort with low energy

consumption.

The flow meter is housed in a by-pass circuit on the valve body and

can be shut off during normal operation. The flow meter permits

fast and easy circ uit balancing without added differential pressure

gages and charts. Th balancing valve comes standard with a hot

pre-formed insulation shell to optimize thermal performance for both

hot and chilled water.

Product range

132 S eries B ala ncing valve with flow meter s izes 1/2”, 3/4”,

1”, 1 1/4”, 1 1/2” and 2"

Technical characteristics

Va lve

Ma terial: B ody and ball: bras s

B all control stem: chrome plated brass

B all seal s eat: PTFE

C ontrol s tem guide: PS U

S eals : E PDM

F lo w meter

Ma terial: B ody: bras s

Hea dwork: bras s E N 12164 C W614N

Valve s tem: chrome plated brass

S prings : s ta inless s teel

S eals : E PDM

Flow meter float and indic ator c over: PS U

Performance: Medium: water, glycol solutions

Max. perc entage of glyc ol: 50%

Max. working pres s ure: 150 ps i (10 bar)

Working temperature range: 14 - 230°F (-10–110°C )

Flow rate range unit of meas urement: gpm

Acc uracy: ±10%

C ontrol stem angle of rotation: 90°

R equired operating wrenc h: 1/2”–1 1/4”: 9 mm

1 1/2” and 2”: 12 mm

Threaded connections: 1/2”– 2” FNPT

Flow rate correc tion fac tor: 20%-30% glycol solutions: 0.9

40%-50% glycol s olutions: 0.8

Ins u la tion

Material: closed c ell expanded PE-X

Thickness: 10 mm

Density: - inner part: 30 kg/m3

- outer part: 50 kg/m3

Thermal c onduc tivity (DIN 52612): - at 0° C : 0.038 W/(m·K )

- at 40°C : 0.045 W/(m·K )

C oefficient of res istance to water vapor (DIN 52615): > 1.300

Working temperature range: 32 - 212 F (0–100°C )

R eac tion to fire (DIN 4102): c las s B 2

CALEFFI

QuickSetter™ Balancing Valve with flow meter

132 Series

18106.05

www.caleffi.com

These items are designed for use in

closed hydronic systems. Do not

use in plumbing applications. These

items do not meet the low-lead

plumbing standards of U.S. and

Canada.

peroxide-cured

Installation Tip

Scan to view

132 QuickSetter

SAFETY INSTRUCTION

CAUTION: All work must be performed by qualified personnel trained in the

proper application, installation, and maintenanc e of s ystems in accordanc e

with all applicable c odes and ordinanc es .

CAUTION: Over-tightening and breakage can oc cur with the us e of Teflon®

pipe joint compounds. Teflon®provides lubricity so that care must be

exercis ed not to over-tighten joints . Failure to follow these instructions

could result in property damage and /or personal injury.

WARNING: S ystem fluids are under press ure or temperature can be

hazardous. B e sure the pres s ure has been reduced to zero and the

sys tem temperature is below 100°F (38°C ). Failure to follow thes e

instructions could result in property damage and/or personal injury.

The balanc ing valves , with built-in flow meter, mus t be installed by

qualified tec hnical pers onnel in acc ordance with the instructions given

in this manual and with current regulations.

C lean the pipes of any debris, rust, welding s lag and any other

contaminants.

As in all hydraulic c ircuits it is important to pay attention to the

cleanliness of the entire sys tem.

For optimal operation, any air in the medium mus t be removed.

In order to ens ure measuring ac curacy, the balancing valves with flow

meter must be installed by keeping a s traight s ec tion above them at

least as long as five diameters , increased to at leas t ten diameters if

the nearest devic e ups tream is a pump.

C aleffi shall not be liable for damages res ulting from s tress c orrosion, misapplication or misuse of it products.

Installation

132 series

132 series Pump

10D

The valves must be installed so that:

- the direction of the flow agrees with that of the arrow on the

valve body.

- there is easy ac c ess to the flow meter valve, control stem and dial

with the calibration adjustment range.

The valves c an be fitted on either vertic al or horizontal pipes.

This safety alert symbol will be used in this manual to draw attention to safety related

instructions. When used, the safety alert symbol means ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS MAY

RESULT IN A SAFETY HAZARD

WARNING: This product can expose you to chemicals including lead, which is

known to the State of California to cause cancer and birth defects or other

reproductive harm. For more information go to www.P65Warnings.ca.gov.

Do not install in

direct sunlight.

The low rate is adjusted by carrying

out the ollowing operations:

A. With the aid o the indicator (1),

mark the re erence low rate on

which the valve is to be set.

Flow rate

adjustment

B. Use the ring (2) to slowly open the

low meter bypass valve that shuts

o the low o medium in the low

meter (3) under normal operating

conditions.

C. Keeping the low meter bypass

valve open, apply a wrench (9 mm

or 1/2" to 1 1/4" sizes; 12 mm or

1 1/2" and 2" sizes) to the balancing

valve control stem (4) to slowly

adjust the low rate, which is

indicated by a metal ball (5) that

runs inside a transparent cylinder

(6) alongside which there is a

graduated scale in GPM.

D. A ter completing the

balancing, release the ring (2)

o the low meter bypass

valve, which will automatically

go back into the closed

position.

E. On completing the

adjustment, the indicator (1)

can be used to keep the

setting in memory, in case

checks need to be made

over time.

F. A replacement low meter

bypass valve stem with

operating ring is available in

the event it is damaged and

inoperable.

Order code F19346. See

page 6 or replacement

instructions.

Complete

closing/opening

of valve

Complete opening o valveComplete closing o valve

Balancing valve

control stem

Hydraulic

characteristics

at 100 open

100

0.1

0.2

0.3

0.5

200

500

∆p(psi)

(l/h) (gpm)

0.1

0.2

0.3

0.5

(psi) (bar) (feet of head)

0.01

0.1

0.02

0.03

0.05

1.0

0.2

0.3

0.5

0.4 0.4

0.04

0.4

1000

2000

5000

10000

20000

0.2

0.5

100

1/2”

3/4”

1”

1 1/4”

1 1/2”

2”

46.20

23.10

11.55

9.24

6.93

4.62

2.31

1.16

0.924

0.693

0.462

0.231

Code Connection Flow rate (GPM) Cv

132432A 1/2” NPT 1/2 – 1 3/4 1.0

132552A 3/4” NPT 2.0 – 7.0 6.3

132662A 1” NPT 3.0 – 10.0 8.3

132772A 1 1/4” NPT 5.0 – 19.0 15.2

132882A 1 1/2” NPT 8.0 – 32.0 32.3

132992A 2” NPT 12.0 – 50.0 53.7

Code Connection Flow rate (GPM) Cv

132432A 1/2” NPT 1/2 – 1 3/4 1.0

132552A 3/4” NPT 2.0 – 7.0 6.3

132662A 1” NPT 3.0 – 10.0 8.3

132772A 1 1/4” NPT 5.0 – 19.0 15.2

132882A 1 1/2” NPT 8.0 – 32.0 32.3

132992A 2” NPT 12.0 – 50.0 53.7

CAUTION: I the balancing valve valve is not installed, commissioned and

maintained properly, according to the instructions contained in this

manual, it may not operate correctly and may endanger the user.

CAUTION: Make sure that all the connecting pipework is water tight.

Cale i North America, Inc.

3883 West Milwaukee Road

Milwaukee, WI 53208

T: 414.238.2360 F: 414.238.2366

Remove the protective strip rom the adhesive

sur ace. Re-close the

insulation shells.

I the balancing valve with low meter is used with chilled water, spread a

thin layer o sealant on the edge o the insulation and wait until the solvent

evaporates (10 minutes approx.) and then re-close it.

Procedure for

installation and

insulation

assembly

Remove bypass valve assembly with an 8 mm wrench.

Install replacement bypass valve assembly, code F19346, using locktight

to seal the threads.

Procedure for

replacing bypass

valve stem with

operating ring

11-8-19

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