CALEFFI QuickSetter+ 132 Series Manual de usuario

Function

The QuickSetter+™ static balancing valve contains a built-in flow

meter and sight gauge, negating the need for differential pressure

gauges and reference charts. Circuit balancing is fast, easy and

accurate. Constructed of DZR low-lead brass, QuickSetter+™ is

ideally suited for use in plumbing applications such as hot water

recirculation systems. The built-in check valve protects against

circuit thermo-siphoning. The outlet temperature gauge (optional)

verifies the fluid temperature in the circuit. The flow meter sight

gauge is dry (not exposed to the fluid) thus eliminating the possibility

of gauge clouding/scaling over time. The QuickSetter+™ can also

be used in heating systems.

Product range

132 Series Balancing valve with flow meter sizes 1/2”, 3/4”,

and 1”. Includes check valve and optional outlet

temperature gauge.

Technical characteristics

Valve

Materials: Body and ball: DZR low-lead brass

Ball: stainless steel

Ball control stem: brass, chrome plated

Ball seal seat: PTFE

Control stem guide: PSU

Seals: EPDM

Flow meter

Materials: Body and headwork: DZR low-lead brass

Bypass valve stem: stainless steel

Springs: stainless steel

Seals: EPDM

Flow meter float and indicator cover: PSU

Performance: Max. working pressure: 150 psi (10 bar)

Max. glycol percentage: 50%

Working temperature range: 14 - 230°F (-10–110°C)

Flow rate range unit of measurement: ½ – 1¾gpm

2 – 7 gpm

Accuracy: ±10%

Control stem angle of rotation: 90°

Required operating wrench: 9 mm

Connections: ½”, ¾”, 1” union sweat, PEX crimp;

¾” union press

Lay length (press connection):

size

¾” without gauge: 7 5/16”

size ¾” with gauge: 10 1/8”

NSF/ANSI 372-2011, Drinking Water System Components-Lead Content

Reduction of Lead in Drinking Water Act, California Health and Safety Code

116875 S.3874, Reduction in Drinking Water Act, certified by ICC-ES, file PMG-1360.

QuickSetter+™ Balancing Valve with flow meter

132 Series

NA18070.04

www.caleffi.com

SAFETY INSTRUCTION

This safety alert symbol will be used in this manual to draw attention to safety related instructions.

When used, the safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS

INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN A SAFETY

HAZARD.

CAUTION: All work must be performed by qualified personnel trained in the

proper application, installation, and maintenance of systems in accordance

with all applicable codes and ordinances.

CAUTION: Over-tightening and breakage can occur with the use of Teflon®

pipe joint compounds. Teflon®provides lubricity so that care must be

exercised not to over-tighten joints. Failure to follow these instructions

could result in property damage and /or personal injury.

WARNING: System fluids are under pressure or temperature can be

hazardous. Be sure the pressure has been reduced to zero and the

system temperature is below 100°F (38°C). Failure to follow these

instructions could result in property damage and/or personal injury.

Caleffi shall not be liable for damages resulting from stress corrosion, misapplication or misuse of it products.

CAUTION: Make sure that all the connecting pipework is water tight.

CAUTION: If the series 132 balancing valve is not installed, commissioned

and maintained properly, according to the instructions contained in

this manual, it may not operate correctly and may endanger the user.

WARNING: This product can expose you to chemicals including lead, which is known

to the State of California to cause cancer and birth defects or other reproductive harm.

For more information go to www.P65Warnings.ca.gov.

CONSIGNE DE SÉCURITÉ

Ce symbole d'avertissement servira dans ce manuel à attirer l'attention sur la sécurité concernant

instructions. Lorsqu'il est utilisé, ce symbole signifie.

ATTENTION! DEVENEZ ALERTE ! VOTRE SÉCURITÉ EST EN JEU ! NE PAS SUIVRE CES

INSTRUCTIONS PEUT PROVOQUER UN RISQUE DE SECURITE.

ATTENTION: Tous les travaux doivent être effectués par du personnel

qualifié formé à la bonne application, installation et maintenance des systèmes

conformément aux codes et règlements locaux.

ATTENTION: Un serrage excessif et la rupture peut se produire avec

l’utilisation de composés à joint de tuyau en Téflon®. Pouvoir lubrifiant Teflon®

permet de sorte qu’il faut prendre soin de ne pas trop serrer les articulations.

Le non-respect de ces instructions peut entraîner des dommages matériels

et/ou des blessures.

AVERTISSEMENT: Les liquides du système sont sous pression ou de la

température peuvent être dangereux. Être sûr que la pression a été réduite

à zéro et la température du système est inférieure à 100°F (38°C). Le non-

respect de ces instructions peut entraîner des dommages matériels et/ou des

blessures.Le non-respect de ces instructions peut entraîner des dommages

matériels et/ou des blessures.

ATTENTION: Si le vanne d’équilibrage, Série 132, n'est pas installé, mis en

service et entretenu correctement, selon les instructions contenues dans ce manuel,

il peut ne pas fonctionner correctement et peut mettre en danger l'utilisateur.

ATTENTION: S'assurer que tous les raccordements sont étanches.

Calefﬁ ne pourra être tenue responsable des dommages résultant de la corrosion, d’une mauvaise

utilisation ou une mauvaise utilisation des produits.

AVERTISSEMENT:

Ce produit peut vous exposer à des produits chimiques comme

le plomb, qui est connu dans l’État de Californie pour causer le cancer, dommages à la

naissance ou autre. Pour plus d’informations rendez-vous www.P65Warnings.ca.gov.

The balancing valves, with built-in flow meter, must be installed by

qualified technical personnel in accordance with the instructions given in

this manual and with current regulations.

Clean the pipes of any debris, rust, welding slag and any other

contaminants.

As in all piping circuits it is important to pay attention to the cleanliness

of the entire system.

For optimal operation, any air in the water must be removed.

In order to ensure measuring accuracy, the balancing valves with flow

meter must be installed by keeping a straight section above them at least

as long as five diameters, increased to at least ten diameters if the nearest

device upstream is a pump.

Installation

132 series

132 series Pump

10D

The valves must be installed so that:

- the direction of the flow agrees with that of the arrow on the

valve body.

- there is easy access to the flow meter valve, control stem and dial

with the calibration adjustment range.

The valves can be fitted on either vertical or horizontal pipes.

CALEFFI

Installation Tip

Scan to view

132 QuickSetter

Do not install in direct sunlight.

The flow rate is adjusted by carrying out

the following operations:

A. With the aid of the indicator (1),

mark the reference flow rate on

which the valve is to be set.

Flow rate

adjustment

B. Use the ring (2) to slowly open the

flow meter bypass valve that shuts

off the flow of medium in the flow

meter (3) under normal operating

conditions.

C. Keeping the flow meter bypass

valve open, apply a 9 mm

wrench to the balancing

valve control stem (4) to slowly

adjust the flow rate, which is

indicated by a metal ball (5) that

runs inside a transparent cylinder

(6) alongside which there is a

graduated scale in GPM.

D. After completing the

balancing, release the ring (2)

of the flow meter bypass

valve, which will automatically

go back into the closed

position.

E. On completing the

adjustment, the indicator (1)

can be used to keep the

setting in memory, in case

checks need to be made

over time.

F. A replacement flow meter

bypass valve stem with

operating ring is available in

the event it is damaged and

inoperable.Order code F19346

See page 12 for replacement

instructions.

In addition, a replacment flow

meter assembly is available,

see page 12 for order code

numbers.

Complete closing/

opening

of valve

Complete opening of valveComplete closing of valve

Balancing valve

control stem

Hydraulic

characteristics

at 100% open

100

0.1

0.2

0.3

0.5

200

500

∆p (psi)

(l/h) (gpm)

0.1

0.2

0.3

0.5

(psi) (bar)

0.01

0.1

0.02

0.03

0.05

1.0

0.2

0.3

0.5

0.4 0.4

0.04

0.4

1000

2000

5000

10000

20000

0.2

0.5

100

2 - 7 gpm

46.00

20.00

10.00

9.00

7.00

5.00

2.00

1.50

1.00

0.70

0.50

0.20

(feet of head)

1/2 - 1-3/4 gpm

0.050.05

3.00

0.30

0.11

0.003

0.005

25000

45000

Dimensions and flow rate ranges

1 13/16”

MIX

110 130

150

170

190

210

˚F

0.50

1.00

0.75 0.75

1.00

1.25 1.25

1.50

1.75

P.MAX 150 psi

T.MAX 230˚F

GPM

1.50

1.75

3 5/16”

Code A B

Flow rate

(gpm)

Fully

open

(lb)

132434AFC 1/2" PEX crimp 9" ½ — 1¾ 1.0 1.8

132439AFC 1/2" sweat 8 3/8" ½ — 1¾ 1.0 2.0

132534AFC 3/4" PEX crimp 10 1/8" ½ — 1¾ 1.0 2.0

132536AFC 3/4" press 9 7/8" ½ — 1¾ 1.0 1.8

132539AFC 3/4" sweat 8 7/16" ½ — 1¾ 1.0 1.8

132634AFC 1" PEX crimp 8 11/16" ½ — 1¾ 1.0 2.2

132639AFC 1" sweat 8 9/16" ½ — 1¾ 1.0 2.4

132454AFC 1/2" PEX crimp 9" 2 — 7 6.3 1.8

132459AFC 1/2" sweat 8 3/8" 2 — 7 6.3 2.0

132554AFC 3/4" PEX crimp 10 1/8" 2 — 7 6.3 2.0

132556AFC 3/4" press 9 7/8" 2 — 7 6.3 1.8

132559AFC 3/4" sweat 8 7/16" 2 — 7 6.3 1.8

132654AFC 1" PEX crimp 8 11/16" 2 — 7 6.3 2.2

132659AFC 1" sweat 8 9/16" 2 — 7 6.3 2.4

132435AFC* 1/2" PEX crimp 10 5/16" ½ — 1¾ 1.0 2.2

132438AFC* 1/2" sweat 9 11/16" ½ — 1¾ 1.0 2.4

132535AFC* 3/4" PEX crimp 12 5/8" ½ — 1¾ 1.0 2.4

132537AFC* 3/4" press 12 1/8" ½ — 1¾ 1.0 2.2

132538AFC* 3/4" sweat 9 13/16" ½ — 1¾ 1.0 2.2

132635AFC* 1" PEX crimp 10 1/4" ½ — 1¾ 1.0 2.6

132638AFC* 1" sweat 10 1/8" ½ — 1¾ 1.0 2.6

132455AFC* 1/2" PEX crimp 10 5/16" 2 — 7 6.3 2.2

132458AFC* 1/2" sweat 9 11/16" 2 — 7 6.3 2.4

132555AFC* 3/4" PEX crimp 12 5/8" 2 — 7 6.3 2.4

132557AFC* 3/4" press 12 1/8" 2 — 7 6.3 2.2

132558AFC* 3/4" sweat 9 13/16" 2 — 7 6.3 2.2

132655AFC* 1" PEX crimp 10 1/4" 2 — 7 6.3 2.6

132658AFC* 1" sweat 10 1/8" 2 — 7 6.3 2.8

*with temperature gauge.

An example recirculation system is shown below:

Multiple hot and cold water risers are supplied from common hot and cold water mains. The

number and type of ﬁxtures served by each set of risers will often be different. A recirculation

riser accompanies each set of hot and cold risers. A single circulator provides recirculation ﬂow

through the entire system.

This type of piping network is similar to a 2-pipe direct return distribution system for hydronic

heating. Because of differences in the lengths or sizes of both the main piping and riser piping,

the recirculation ﬂow through each set of risers is likely to be different. This can lead to different

temperature drops between the beginning of a given hot water riser and the end of its associated

return riser. This may cause the hot water temperature arriving at a distant ﬁxture to be insufﬁcient

for the intended usage.

This situation can be corrected by “balancing” the recirculation ﬂow between the various sets

of risers. The goal of such balancing is to establish recirculation ﬂow rates that create equal

temperature drop between the start of each hot water riser and the end of its associated return

(recirculation) riser.

Balancing is enabled with the QuickSetter+

132X38AFC, balancing valve with flow meter, tempera-

ture gauge and check valve,

near the end of each return riser. These valves are 0.25% max. lead

brass, certiﬁed to 2014 lead plumbing law by IAPMO, rated for contact with potable water.

The QuickSetter+

132X38AFC includes a check valve so when installed as shown

near the end of

each recirculation riser to prevent reverse ﬂow. Also, when the risers are vertical, as shown, the

recirculation pipe should tee into the hot water riser below the ﬁnal ﬁxture take off. This allows any

air bubbles that may be present in the hot water riser to leave each time hot water is drawn at the

highest ﬁxture.

Application: Balanced recirculating systems

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