Burkert AC10 Manual de usuario

Operating Instructions

Manuel d‘utilisation

Solenoid coil Type AC10

Bobine magnétique Type AC10

Device with Hazardous Locations Zone 1/21

and Class I, II, III Div 2 Listing

Appareil approuvé pour les emplacements

dangereux de zone 1/21 et de classe I, II, III, division 2

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 1910/00EU-ML_00815322 / Original EN

1 OPERATING INSTRUCTION ................................................. 4

1.1 Denitionofterms ....................................................... 4

1.2 Symbols....................................................................... 4

2 INTENDED USE .................................................................... 5

2.1 Explosionprotectionapproval..................................... 5

2.2 Appliedstandards ....................................................... 6

3 BASIC SAFETY INSTRUCTIONS.......................................... 7

4 GENERAL INFORMATION .................................................... 8

4.1 Contactaddresses ...................................................... 8

4.2 Warranty ...................................................................... 8

4.3 Informationontheinternet .......................................... 8

5 PRODUCT DESCRIPTION .................................................... 9

5.1 Structure...................................................................... 9

5.2 Solenoidcoilwithcableoutlet .................................. 10

5.3 Solenoidcoilwithterminalbox ................................. 10

6 SPECIFIC CONDITIONS OF USE ....................................... 10

6.1 Avoidingbuild-upofelectrostaticcharge.................. 10

6.2 Blockassembly ......................................................... 10

6.3 Operatingconditions................................................. 11

6.4 Operatingtemperaturerange .................................... 11

6.5 Supplyconnectionforsolenoidcoil

 withterminalbox ....................................................... 11

7 TECHNICAL DATA............................................................... 11

7.1 Safetyinstructions..................................................... 11

7.2 Identicationofthesolenoidcoilwithcableoutlet........ 12

7.3 Identicationofthesolenoidcoilwithterminalbox .. 13

7.4 Typesofprotection.................................................... 14

7.5 Electricaldata............................................................ 15

8 ACCESSORIES ................................................................... 16

8.1 Cableglandforterminalbox ..................................... 16

8.2 Externalgroundingconnectionforterminalbox ....... 16

9 INSTALLATION AND REMOVAL ......................................... 17

9.1 Installation ................................................................. 18

9.2 Electricalconnection ................................................. 18

9.3 Removal .................................................................... 19

10 START-UP............................................................................ 20

11 MAINTENANCE, REPAIR, TROUBLESHOOTING .............. 20

11.1 Maintenancework ..................................................... 20

11.2 Repair ........................................................................ 20

11.3 Troubleshooting......................................................... 20

12 TRANSPORT, STORAGE, DISPOSAL................................. 21

Contents

english

AC10

Operating Instruction

1 OPERATING INSTRUCTION

Theoperatinginstructionsdescribetheentirelifecycleofthedevice.

Keep these instructions in a location which is easily accessible

toeveryuserandmaketheseinstructionsavailabletoeverynew

ownerofthedevice.

Operating instruction contain important information.

▶Readtheoperatinginstructionscarefullyandfollowthe

safetyinstructionsinparticular.

▶Operatinginstructionsmustbeavailabletoeachuser.

▶Theliabilityandwarrantyforthedevicearevoidiftheoperating

instructionsarenotfollowed.

1.1 Denition of terms

Intheseinstructions,theterm“device”alwaysreferstothesolenoid

coilAC10.

1.2 Symbols

DANGER!

Warns of an immediate danger.

▶Failuretoobservethewarningmayresultinafatalorseriousinjury.

WARNING!

Warns of a potentially dangerous situation.

▶Failuretoobservethewarningmayresultinseriousinjuriesor

death.

CAUTION!

Warns of a possible danger.

▶Failuretoobservethiswarningmayresultinamoderateorminor

injury.

NOTE!

Warns of damage to property.

Importanttipsandrecommendations.

Referstoinformationintheseoperatinginstructionsorin

otherdocumentation.

▶designatesaninstructiontopreventrisks.

→designatesaprocedurewhichyoumustcarryout.

english

AC10

Intended use

2 INTENDED USE

Non-authorized use of the solenoid coil Type AC10 may be a

hazard to people, nearby equipment and the environment.

The solenoid coil AC10 is used to activate valves which

control the gaseous or liquid media.

▶AvalvecontrolledbythesolenoidcoilAC10maybeusedsolely

forthemediaspeciedinthedatasheetandforuseinexplosion

groupIICcategory2Gand/orexplosiongroupIIICcategory2G,

andtemperatureclassT4,T5orT6(refertothespecications

onthetypelabelforpotentiallyexplosiveatmosphere).

▶Thesolenoidcoilmaybeusedonlyfortheapplicationsdesig-

natedinchapter“6Specicconditionsofuse”andinconjunc-

tionwiththird-partydevicesandcomponentsrecommended

andauthorizedbyBürkert.

▶ThetypeofprotectionisencapsulationEx“m”forcoilswith

cableconnection.

▶Thetypeofprotectionfortheoptionallymountedterminalbox

is“e”forgasand“t”fordust.

▶Thefaultlessandreliableoperationofthesystemassumescor-

recttransportation,correctstorageandinstallationaswellas

carefuloperationandmaintenance.Anyotheruseisregarded

asunauthorized.Bürkertisnotliableforanyresultingdamage.

Theuseralonebearstherisk.

▶Onlyusethedeviceforitsintendedpurpose.

2.1 Explosion protection approval

Theexplosionprotectionapprovalisonlyvalidifyouusethe

modulesandcomponentsauthorizedbyBürkert,asdescribedin

theseoperatinginstructions.

ThesolenoidcoilAC10maybeusedonlyincombinationwith

thevalvetypesreleasedbyBürkert,otherwisetheexplosion

protectionapprovalwillbeterminated.Ifyoumakenon-autho-

rizedchangestothesystem,themodulesorcomponents,the

explosionprotectionapprovalwillalsobevoid.

ThefollowingULListingforsolenoidcoilAC10

wereissuedbythe:    ULLLC

333PngstenRoad

Northbrook

IL60062-2096USA

english

AC10

Intended use

2.2 Applied standards

USL - U.S. Listed investigation to UL 429

and

UL60079-0 EXPLOSIVEATMOSPHERES

-PART0:EQUIPMENT-

GENERALREQUIREMENTS

Edition6-

RevisionDate

2017/10/20

UL60079-7 STANDARDFOREXPLOSIVE

ATMOSPHERES-PART7:

EQUIPMENTPROTECTIONBY

INCREASEDSAFETY‘’E’’

Edition5-

RevisionDate

2017/04/21

UL60079-18 STANDARDFOREXPLOSIVE

ATMOSPHERES-PART18:

EQUIPMENTPROTECTIONBY

ENCAPSULATION‘M’

Edition4-

RevisionDate

2018/05/25

UL60079-31 EXPLOSIVEATMOSPHERES-

PART31:EQUIPMENTDUST

IGNITIONPROTECTIONBY

ENCLOSURE“T”

Edition2-

IssueDate

2015/06/12

Tab. 1: Applied standards USL

CNL - Canada Listed investigation to CSA C22.2 NO. 139

and

CSA C22.2

NO.60079-0

EXPLOSIVEATMOSPHERES

--PART0:EQUIPMENT--

GENERALREQUIREMENTS

Edition3-

IssueDate

2015/10/01

CSA

C22.2 NO.

60079-7:16

EXPLOSIVEATMOSPHERES

-PART7:EQUIPMENTPRO-

TECTIONBYINCREASED

SAFETY“E”

Edition2-

IssueDate

2016/10/01

CSA

C22.2 NO.

60079-18:16

EXPLOSIVEATMOSPHERES

-PART18:EQUIPMENT

PROTECTIONBYENCAPSU-

LATION“M”

Edition2-

IssueDate

2016/08/01

CSA

C22.2 NO.

60079-31:15

EXPLOSIVEATMOSPHERES-

PART31:EQUIPMENTDUST

IGNITIONPROTECTIONBY

ENCLOSURE‘T’

Edition2-

IssueDate

2015/10/01

Tab. 2: Applied standards CNL

english

AC10

Basic safety instructions

3 BASIC SAFETY INSTRUCTIONS

Thesesafetyinstructionsdonotconsideranycontingencies

orincidentswhichoccurduringinstallation,operationand

maintenance.

Theoperatorisresponsibleforobservingthelocation-specic

safetyregulations,alsowithreferencetothepersonnel.

Risk of injury from high pressure.

▶Beforeworkingonthesystemordevice,switchothepressure

andventordrainlines.

Risk of electric shock.

▶Beforereachingintothedevice,switchothepowersupply

andsecuretopreventreactivation!

▶Observeapplicableaccidentpreventionandsafetyregulations

forelectricalequipment!

Risk of burns and risk of re if used during long-term operation

through hot device surface.

Thesolenoidcoilcangetveryhotduringlong-termoperation.

▶Keepthedevice awayfromhighly ammable substances and

mediaanddonottouchthedevicewithbarehands.

Risk of explosion.

Thesolenoidcoilandvalvebodyformaclosedsystemafterinstal-

lation.Whenusedinpotentiallyexplosiveatmosphere,thereisarisk

ofexplosionifthesystemisopenedintheoperatingstate.

▶Donotremoveoropenthesystemduringoperation.

Risk of explosion due to electrostatic discharge.

Intheeventofasuddendischargefromelectrostaticallycharged

devicesorindividuals,thereisariskofanexplosioninthepotentially

explosiveatmosphere.

▶Takesuitablemeasurestoensurethatnoelectrostaticdis-

chargescanbuildupinthepotentiallyexplosiveatmosphere.

▶Donotusethedeviceinareaswheretherearepowerfulcharge-

generatingprocesses,mechanicalreamingandcuttingprocesses,

thesprayingofelectrons(e.g.inthevicinityofelectrostaticcoating

equipment)aswellaspneumaticallyconveyeddust.

▶Clean the device surface by gently wiping it with a damp or

antistaticclothonly.

To avoid the risk of explosion, the following must be observed for

operation in potentially explosive atmosphere:

▶Information on the temperature class, ambient temperature,

degreeofprotectionandvoltageonthetypelabelforpotentially

explosiveatmosphere.

▶Installation,operationandmaintenancemayonlybeperformed

byqualiedspecialists.

▶The applicable safety regulations (including national regula-

tions)aswellasgeneraltechnicalstandardsmustbeobserved

duringsetupandoperation.

▶Repairsmayonlybeperformedbythemanufacturer.

▶The device must not be exposed to any mechanical and/or

thermalloadswhichexceedthelimitsspeciedintheoperating

instructions.

▶Beforeopeningtheterminalbox,disconnectthepowersupply.

english

AC10

General information

General hazardous situations.

Topreventinjury,ensure:

▶Securesystem/equipmentagainstunintentionalactivation.

▶Observethedirectionofowduringinstallation.

▶Afteraninterruptioninthepowersupplyorpneumaticsupply,

ensurethattheprocessisrestartedinadenedorcontrolled

manner.

▶Donotmakeanyinternalorexternalchangesonthedevice

anddonotsubjectittomechanicalstress.

▶Installation,operationandmaintenancemayonlybeper-

formedbyqualiedspecialists.

▶Thevalvesmustbeinstalledinaccordancewiththeregulations

applicableinthecountry.

▶Observethegeneralrulesoftechnology.

4 GENERAL INFORMATION

4.1 Contact addresses

Germany

BürkertFluidControlSystems

SalesCenter

Christian-Bürkert-Str.13-17

D-74653Ingelngen

Tel.+49(0)7940-1091111

Fax+49(0)7940-1091448

E-mail:[email protected]

International

Contactaddressescanbefoundonthenalpagesoftheprinted

operatinginstructions.

AndalsoontheInternetat:www.burkert.com

4.2 Warranty

The warranty is only valid if the solenoid coil AC10 is used as

intendedinaccordancewiththespeciedapplicationconditions.

4.3 Information on the internet

OperatinginstructionsanddatasheetsforBürkertproductsare

availableonlineat:www.burkert.com

english

AC10

Product description

5 PRODUCT DESCRIPTION

5.1 Structure

Components of the

solenoid coil AC10:

Bracket

Connectioncable

Components of

the valve:

Nut

Coreguidetube

Valvebodywith

portconnection

Coilhousing

Unionnut

Fig. 1: Solenoid coil Type AC10 with cable outlet

Valvebodywith

portconnection

Coreguidetube

Nut

Components of

the valve:

Components of the

solenoid coil AC10

with terminal box:

Coilhousing

Bracket

Terminalbox

Screw

Circlip

Lockscrew

Washer

Ringcablelugwith

supplycable

Fig. 2: Solenoid coil Type AC10 with terminal box

english

AC10

Specic conditions of use

5.2 Solenoid coil with cable outlet

ThesolenoidcoiltypeAC10isanelectromagneticvalveactuatorfor

variousBürkertvalves.Asaso-calledtop-mountedcoil,itisseparated

100%fromthevalve.Thevalveisaclosedsystemevenifthecoilis

removed. Thesolenoidcoilconsistsof:

• coilwinding,

• coilhousing(madefromepoxy),

• electricalconnectioncable,

• bridgerectier.

Alternatingcurrentordirectcurrentcontrolispossible.

ThesolenoidcoiltypeAC10isavailableinarangeofratingsdistributed

across2framesizes.Theinterfacebetweenthecoilandvalveisiden-

ticalforbothframesizes.

Thecoilisplacedoverthecoreguidetubeofthevalveandattached

withanut.Itispositivelylockedtopreventturningrelativetothevalve.

Theelectricalconnectioncableexitsperpendiculartothecoilaxis.

Thecableispermanentlyintegratedinthecoil.Theunionnutisnot

designedtoberemoved.

Anelectricalcontactismadebetweenthemetalcomponentsofthe

valveandthecoilattheinterfacebetweenthecoilandthevalve.All

metalcomponentsmustbegroundedviatheprotectiveconductorin

theconnectioncable.

5.3 Solenoid coil with terminal box

Thedesignofthesolenoidcoilisidenticaltothedescriptionunder

“5.2”,howeveraterminalboxisalsoinstalledhere(see“Fig.2”).A

connectionsetforadditionalpotentialequalisationisenclosedwith

theterminalbox;observethespecicationsinchapter“8.2”.

6 SPECIFIC CONDITIONS OF USE

6.1 Avoiding build-up of electrostatic

charge

WARNING!

Risk of explosion due to electrostatic discharge.

Intheeventofasuddendischargefromelectrostaticallycharged

devicesorindividuals,thereisariskofanexplosioninthepotentially

explosiveatmosphere.

▶Takesuitablemeasurestoensurethatnoelectrostaticdis-

chargescanbuildupinthepotentiallyexplosiveatmosphere.

▶Donotusethedeviceinareaswheretherearepowerfulcharge-

generatingprocesses,mechanicalreamingandcuttingprocesses,

thesprayingofelectrons(e.g.inthevicinityofelectrostaticcoating

equipment)aswellaspneumaticallyconveyeddust.

▶Clean the device surface by gently wiping it with a damp or

antistaticclothonly.

▶Fluidhousingsmadeofbrassmustnotbeusedinatmospheres

containingacetylene.

6.2 Block assembly

Valveblocksarepreferablymadeupsothatallunitshavethesame

coilpowerconsumption.Ifdierentcoilpowerconsumptionvalues

areused in a singlevalveblock,thenthetechnicaldataforthe

coilwiththehighestpowerratingmustbeusedtodeterminethe

temperatureclass.Inthiscasetheambienttemperaturemustbe

nohigherthan+40°C(+104°F).

english

AC10

Tabla de contenidos

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