Burkert 8025 BATCH Manual de usuario

Quickstart

English / Deutsch / Français

Types 8025/8035

BATCH

Batch controller

Dosiergerät

Contrôleur de dosage

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modification technique.

Quickstart 1311/1_EU-ML 00564361 ORIGINAL_FR

Table of contents

Type 8025 /8035 Batch

1 ABOUT THE QUICKSTART .....................................................................2

2 INTENDED USE .............................................................................................3

3 BASIC SAFETY INFORMATION ............................................................3

4 GENERAL INFORMATION ........................................................................4

5 DESCRIPTION ................................................................................................5

6 TECHNICAL DATA ........................................................................................6

7 INSTALLATION AND WIRING ..............................................................14

8 ADJUSTMENT AND COMMISSIONING ....................................................43

9 PACKAGING, TRANSPORT .................................................................. 57

10 STORAGE ......................................................................................................57

11 DISPOSAL OF THE PRODUCT ..........................................................57

English

About the Quickstart

Type 8025 /8035 Batch

attention

Warns against a possible risk.

▶▶Failure▶to▶observe▶this▶warning▶can▶result▶in▶substantial▶or▶minor▶

injuries.

note

Warns against material damage.

▶▶

Failure▶to▶observe▶this▶warning▶may▶result▶in▶damage▶to▶the▶device▶

or▶system.

Indicates▶additional▶information,▶advice▶or▶important▶

recommendations.

Refers▶to▶information▶contained▶in▶this▶manual▶or▶in▶other▶

documents.

▶→Indicates▶a▶procedure▶to▶be▶carried▶out.

1.2 Definition of the word "device"

The▶word▶"device"▶used▶within▶this▶manual▶refers▶to▶the▶dosing▶con-

troller▶8025▶or▶8035▶Batch▶with▶serial▶numbers▶higher▶or▶equal▶to▶

20▶000.

1 ABOUT THE QUICKSTART

The▶quickstart▶describes▶the▶life▶cycle▶of▶the▶device.▶Please▶keep▶this▶

manual▶in▶a▶safe▶place,▶accessible▶to▶all▶users▶and▶any▶new▶owners.

Important safety information.

Respect▶the▶safety▶instructions.▶Study▶in▶particular▶the▶chapters▶

entitled▶Intended Use▶and▶Basic Safety Instructions.

•▶ The▶quickstart▶must▶be▶read▶and▶understood.

The▶quickstart▶explains▶how▶to▶install,▶set,▶and▶start-up▶the▶device.

A▶detailed▶description▶of▶the▶device▶can▶be▶found▶in▶the▶related▶

operating▶instructions▶on▶the▶elivered▶CD.

1.1 Symbols used

danger

Warns against an imminent danger.

▶▶Failure▶to▶observe▶this▶warning▶can▶result▶in▶death▶or▶in▶serious▶

injury.

Warning

Warns against a potentially dangerous situation.

▶▶Failure▶to▶observe▶this▶warning▶can▶result▶in▶serious▶injury▶or▶even▶

death.

English

Intended use

Type 8025 /8035 Batch

2 INTENDED USE

Use of the device that does not comply with the instructions

could present risks to people, nearby installations and the

environment.

▶▶The▶dosing▶controller▶8025▶or▶8035▶Batch,▶installed▶in▶series▶

with▶one▶or▶two▶valves,▶has▶been▶designed▶to▶do▶the▶dosing▶of▶

one▶or▶several▶quantities▶(volumes▶or▶masses)▶of▶a▶liquid.

▶▶This▶device▶must▶be▶protected▶against▶electromagnetic▶interfer-

ence,▶ultraviolet▶rays▶and,▶when▶installed▶outdoors,▶the▶effects▶of▶

climatic▶conditions.

▶▶This▶device▶must▶be▶used▶in▶compliance▶with▶the▶characteristics▶

and▶commissioning▶and▶use▶conditions▶specified▶in▶the▶contrac-

tual▶documents▶and▶in▶the▶operating▶instructions.

▶▶Requirements▶for▶the▶safe▶and▶proper▶operation▶of▶the▶device▶

are▶proper▶transport,▶storage▶and▶installation,▶as▶well▶as▶careful▶

operation▶and▶maintenance.

▶▶Only▶use▶the▶device▶as▶intended.

•▶ Observe▶any▶existing▶restraints▶when▶the▶device▶is▶exported.

3 BASIC SAFETY INFORMATION

This▶safety▶information▶does▶not▶take▶into▶account:▶

•▶ any▶contingencies▶or▶occurences▶that▶may▶arise▶during▶installation,▶

use▶and▶maintenance▶of▶the▶devices.

•▶ the▶local▶safety▶regulations▶for▶which▶the▶operating▶company▶

is▶responsible▶including▶the▶staff▶in▶charge▶of▶installation▶and▶

maintenance.

Danger due to high pressure in the installation.

Danger due to electrical voltage.

Danger due to high temperatures of the fluid.

Danger due to the nature of the fluid.

Various dangerous situations

To▶avoid▶injury▶take▶care:

▶▶not▶to▶use▶the▶device▶in▶explosive▶atmospheres.

▶▶not▶to▶use▶the▶device▶for▶dosing▶of▶gaz.

▶▶not▶to▶use▶the▶device▶in▶an▶environment▶incompatible▶with▶the▶

materials▶it▶is▶made▶of.

▶▶not▶to▶subject▶the▶device▶to▶mechanical▶loads▶(e.g.▶by▶placing▶

objects▶on▶top▶of▶it▶or▶by▶using▶it▶as▶a▶step).

▶▶not▶to▶make▶any▶external▶or▶internal▶modifications▶to▶the▶device.

English

General information

Type 8025 /8035 Batch

Various dangerous situations

To▶avoid▶injury▶take▶care:

▶▶to▶prevent▶any▶unintentional▶power▶supply▶switch-on.

▶▶to▶ensure▶that▶installation▶and▶maintenance▶work▶are▶

carried▶out▶by▶qualified,▶authorised▶personnel▶in▶possession▶of▶

the▶appropriate▶tools.

▶▶to▶guarantee▶a▶defined▶or▶controlled▶restarting▶of▶the▶process,▶

after▶a▶power▶supply▶interruption.

▶▶to▶use▶the▶device▶only▶if▶in▶perfect▶working▶order▶and▶in▶compli-

ance▶with▶the▶instructions▶provided▶in▶the▶operating▶instructions.

▶▶to▶observe▶the▶general▶technical▶rules▶when▶installing▶and▶using▶

the▶device.

note▶

Elements / Components sensitive to electrostatic discharges

▶▶This▶device▶contains▶electronic▶components▶sensitive▶to▶electro-

static▶discharges.▶They▶may▶be▶damaged▶if▶they▶are▶touched▶by▶

an▶electrostatically▶charged▶person▶or▶object.▶In▶the▶worst▶case▶

scenario,▶these▶components▶are▶instantly▶destroyed▶or▶go▶out▶of▶

order▶as▶soon▶as▶they▶are▶activated.

▶▶To▶minimise▶or▶even▶avoid▶all▶damage▶due▶to▶an▶electrostatic▶

discharge,▶take▶all▶the▶precautions▶described▶in▶the▶EN▶61340-

5-1▶and▶5-2▶norms.

▶▶Also▶ensure▶that▶you▶do▶not▶touch▶any▶of▶the▶live▶electrical▶

components.▶

4 GENERAL INFORMATION

4.1 Manufacturer's address and

international contacts

To▶contact▶the▶manufacturer▶of▶the▶device,▶use▶following▶address:

Bürkert▶SAS

Rue▶du▶Giessen

BP▶21

F-67220▶TRIEMBACH-AU-VAL

You▶may▶also▶contact▶your▶local▶Bürkert▶sales▶office.

The▶addresses▶of▶our▶international▶sales▶offices▶are▶available▶on▶the▶

internet▶at:▶www.burkert.com

4.2 Warranty conditions

The▶condition▶governing▶the▶legal▶warranty▶is▶the▶conforming▶use▶of▶

the▶device▶in▶observance▶of▶the▶operating▶conditions▶specified▶in▶this▶

manual.

4.3 Information on the Internet

You▶can▶find▶the▶user▶manuals▶and▶technical▶data▶sheets▶regarding▶

the▶type▶8025▶or▶8035▶Batch▶at:▶www.burkert.com

English

Description

Type 8025 /8035 Batch

5 DESCRIPTION

5.1 Area of application

When▶mounted▶in▶series▶with▶one▶or▶two▶valves▶the▶dosing▶controller▶

8025▶or▶8035▶Batch▶enables▶the▶dosing▶of▶one▶or▶several▶quantities▶

of▶a▶liquid.

It▶controls▶the▶opening▶or▶closing▶of▶the▶valves▶via▶the▶relay▶outputs▶

and▶counts▶the▶quantity▶of▶flown▶liquid.

The▶dosing▶is▶done▶either▶locally▶by▶pressing▶the▶navigation▶keys▶

under▶the▶display▶or▶remotely▶by▶a▶PLC▶via▶one▶up▶to▶four▶digital▶

inputs.

The▶dosing▶principle▶and▶the▶eight▶available▶dosing▶modes▶are▶

described▶in▶the▶detailed▶operating▶instructions.

5.2 Description of the name plate

BATCH SE35/8035 HALL SUPPLY: 12-36V... 100 mA

DO1&4: 5-36V... 100mA

DO2&3:2xRelay 30V and 42V peak or 60V... max. IP65

S/N 20 000

00564398 W4YMA

Made in France

6781011

1.▶ Type▶of▶the▶device

2.▶ Sensor▶specifications

3.▶ Specifications▶of▶the▶transistor▶outputs▶DO1▶and▶DO4

4.▶ Power▶supply▶and▶max.▶current▶consumption

5.▶ Protection▶class▶of▶the▶device

6.▶ Manufacturing▶code

7.▶ Conformity▶logos

8.▶ Warning:▶Before▶using▶the▶device,▶take▶into▶account▶the▶tech-

nical▶specifications▶described▶in▶these▶operating▶instructions.

9.▶ Specifications▶of▶the▶relay▶outputs▶DO2▶and▶DO3

10.▶Serial▶number

11.▶Order▶code

Fig. 1: Name plate of the dosing controller 8025 or 8035 Batch

English

Technical data

Type 8025 /8035 Batch

6 TECHNICAL DATA

6.1 Conditions of use

Ambient▶temperature

•▶ 8025▶compact,▶

115/230▶V▶AC

•▶ 8035,▶115/230▶V▶AC

•▶ other▶versions

•▶ -10▶to▶+50▶°C▶

•▶ -10▶to▶+50▶°C

•▶ -10▶to▶+60▶°C

Air▶humidity <▶80%,▶non▶condensated

Height▶above▶sea▶level max.▶2000▶m

Installation▶class Class▶I▶acc.▶to▶UL▶61010-1

Degree▶of▶pollution Degree▶2▶acc.▶to▶EN▶61010-1

Protection▶rating

•▶ compact▶version▶

▶

•▶ wall-mounted▶version▶

▶

•▶ panel▶version

acc▶to▶EN▶60529

•▶ IP65,▶device▶wired,▶cable▶glands▶

tightened▶and▶cover▶lid▶screwed▶

tight.

•▶ IP65,▶device▶wired,▶cable▶glands▶

tightened,▶cover▶lid▶screwed▶tight▶

and▶entry▶item▶nuts▶of▶the▶cable▶

glands▶tightened▶at▶a▶screwing▶

torque▶of▶1.5▶Nm.

•▶ front▶side▶IP65,▶rear▶side▶IP20

6.2 Conformity to standards and

directives

The▶device▶conforms▶to▶the▶EC▶directives▶through▶the▶following▶

standards:

•▶ EMC:▶EN▶61000-6-2,▶EN▶61000-6-3

•▶ LVD:▶EN▶61010-1

•▶ Environnemental▶testing:▶Vibration:▶EN▶60068-2-6,▶Shock:▶

EN▶60068-2-27.

The▶UL▶devices▶with▶PU01▶variable▶key▶comply▶with▶the▶following▶

standards:

•▶ UL▶61010-1

•▶ CAN/CSA-C22.2▶n°▶61010-1

6.3 General technical data

Type▶of▶fitting

•▶ 8025,▶compact▶version▶

•▶ 8035

•▶ S020,▶DN20▶(except▶DN20▶v2)▶to▶

DN400

•▶ S030,▶DN6▶to▶DN65

English

Technical data

Type 8025 /8035 Batch

Fluid▶temperature,▶compact▶

version▶

▶

•▶ 8025,▶compact▶version

•▶ 8035

The▶fluid▶temperature▶may▶be▶

restricted▶by▶the▶fluid▶pressure▶and▶

the▶materials▶the▶fitting▶used▶is▶

made▶of.▶See▶„Fig.▶6“▶chap.▶„7.2.1“▶

or▶„Fig.▶13“▶chap.▶„7.5.1“.

•▶ -15▶to▶+80▶°C

•▶ -15▶to▶+100▶°C

Fluid▶pressure,▶compact▶

version▶

▶

•▶ 8025,▶compact▶version

•▶ 8035

The▶fluid▶pressure▶may▶be▶restricted▶

by▶the▶fluid▶temperature▶and▶the▶

materials▶the▶fitting▶used▶is▶made▶of.▶

See▶„Fig.▶6“▶chap.▶„7.2.1“▶or▶„Fig.▶

13“▶chap.▶„7.5.1“.

•▶ PN10

•▶ PN10▶or▶PN16

Flow▶rate▶measurement,▶

compact▶version

•▶ Measurement▶range

•▶ measurement▶error,▶with▶a▶K▶

factor▶Teach-In▶procedure

•▶ Measurement▶error,▶with▶K▶

factor▶of▶the▶fitting▶used

•▶ Linearity

•▶ Repeatability

▶

•▶ 0,3▶to▶10▶m/s

•▶ ±0,5▶%▶of▶the▶full▶scale▶1)▶

•▶ ±(0,5▶%▶of▶the▶full▶scale▶+▶2.5▶%▶

of▶the▶measured▶value)▶1)

•▶ ±0,5▶%▶of▶the▶full▶scale▶1)

•▶ ±0,4▶%▶of▶the▶measured▶value

1)▶Determined▶in▶the▶following▶reference▶conditions:▶fluid▶=▶water,▶

water▶and▶ambiant▶temperatures▶=▶20▶°C,▶upstream▶and▶down-

stream▶distances▶respected,▶appropriate▶pipe▶dimensions.

6.4 Mechanical data

Part Material

Housing▶and▶cover▶with▶lid,▶compact▶

version PC,▶lid▶with▶UV▶filter

Housing▶and▶cover,▶wall-mounted▶

version ABS

Cable▶glands,▶compact▶or▶wall-mounted▶

versions PA

Open▶housing,▶panel-mounted▶version PC

Foil Polyester

4▶screws Stainless▶steel

Flow▶sensor▶holder,▶8025▶compact▶

version PVDF

Axis▶and▶bearing▶of▶the▶paddle-wheel,▶

8025▶compact▶version ceramics

Paddle▶wheel,▶8025▶compact▶version PVDF

O-ring▶seal,▶8025▶compact▶version FKM▶(or▶EPDM,▶delivered▶

with▶the▶device)

Nut,▶8025▶compact▶version PC

Specifications▶of▶the▶fitting refer▶to▶the▶related▶oper-

ating▶instructions

Cable▶clips PA

English

Technical data

Type 8025 /8035 Batch

164.50

203

70 136

(21)

85.5

(30)

R90

ENTER

0....9

FLOW

Fig. 2: Dimensions of the dosing controller 8025 Batch, compact

version [mm]

Tab. 1: Dimension H of the dosing controller 8025 Batch,

compact version, inserted in an S020 fitting [mm]

▶

T-fitting ▶

Saddle

▶

Spigot,▶in▶

plastic

▶

Welding▶tab▶with▶

radius,▶in▶stainless▶

steel

DN15 187

DN20 185

DN25 185

DN32 188

DN40 192 188

DN50 198 223 193

DN65 198 222 206 199

DN80 226 212 204

DN100 231 219 214

DN110 227

DN125 234 254 225

DN150 244 261 236

English

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