Beckhoff CP72 Series Manual de usuario

Installation and Operating instructions for

Panel PC CP72xx

Version: 1.2

Date: 2007-10-17

Table of contents

General Notes 3

Notes on the documentation 3

Liability conditions 3

Description of safety symbols 3

Basic safety measures 4

Operator's obligation to exercise diligence 5

Operator requirements 5

Product Description 6

Appropriate Use 6

Structure 6

Access to memory and battery 7

Interfaces 8

Power supply 8

Network connection 8

Additional plug-in cards (optional) 8

Installation Instructions 9

Transport and Unpacking 9

Transport 9

Unpacking 9

Installation of the PC 10

Mounting arm installation 10

Earthing measures 11

Power Supply Connection 12

Connecting Power Supply 12

Cable Cross Sections 12

PC_ON, Power-Status 12

Pin assignment of the power supply connector 13

Pre-assembled cable sets for the power supply 13

Fitting the power supply cable with IP 65 connector 13

Wiring diagram 14

Connecting the Network 15

Pre-assembled network cables 15

Fitting the network cable with IP 65 connector 15

USB-interface (optional) 16

Pre-assembled USB-cables 16

Fitting the USB-cable with IP 65 connector 16

RS232-interface (optional) 17

Pre-assembled serial interface cables 17

Fitting the RS232-interface cable with IP 65 connector 17

Connecting devices 18

Connecting cables 18

Check voltage rating and connect 18

Operating Instructions 19

Switching the Industrial PC on and off 19

First switching on and driver installation 19

Servicing and maintenance 20

Cleaning the Industrial PC 20

Replacing the battery on the motherboard 20

Servicing 20

Shutting down 20

Disposal 20

UPS Software Components (optional) 21

Installation on the PC 21

Help files 21

CP72xx 1

Table of contents

Troubleshooting 22

Fault correction 22

Service and Support 23

Beckhoff's branch offices and representatives 23

Beckhoff headquarters 23

Beckhoff Support 23

Beckhoff Service 23

Assembly dimensions 24

Dimensions and total weight 28

Appendix 29

Technical data 29

Approvals 29

FCC: Federal Communications Commission Radio Frequency Interference

Statement 29

FCC: Canadian Notice 29

2CP72xx

General Notes

Notes on the documentation

This description is only intended for the use of trained specialists in control

and automation engineering who are familiar with the applicable national

standards. It is essential that the following notes and explanations are

followed when installing and commissioning these components.

Liability conditions

The responsible staff must ensure that the application or use of the

products described satisfy all the requirements for safety, including all the

relevant laws, regulations, guidelines and standards.

The documentation has been prepared with care. The products described

are, however, constantly under development. For this reason, the

documentation may not always be have been fully checked for consistency

with the performance data, standards or other characteristics described.

None of the statements in this manual represent a guarantee for as set out

in § 443 of the German Civil Code or a statement about the assumed use

according to the contract as set out in § 434 para. 1 clause 1 no. 1 of the

German Civil Code. In the event that it contains technical or editorial errors,

we retain the right to make alterations at any time and without warning. No

claims for the modification of products that have already been supplied

may be made on the basis of the data, diagrams and descriptions in this

documentation.

party use of this publication, whether in whole or in part, without the written

permission of Beckhoff Automation GmbH, is forbidden.

Description of safety symbols

The following safety symbols are used in this operating manual. They are

intended to alert the reader to the associated safety instructions.

Danger

This symbol is intended to highlight risks for the life or health of personnel.

Warning

This symbol is intended to highlight risks for equipment, materials or the

environment.

Note

This symbol indicates information that contributes to better understanding.

CP72xx 3

General Notes

Basic safety measures

Only switch the PC off after

closing the software

Before the Industrial PC is switched off, software that is running must

be properly closed.

Otherwise it is possible that data on the hard disk is lost. Please read the

section Switching the Industrial PC on and off.

Warning

Switch off all parts of the equipment, then uncouple the fieldbus!

Before opening the housing of the PC, and whenever the PC is being used

for purposes other than plant control, such as during functional tests

following repair, all parts of the equipment must first be switched off, after

which the Industrial PC can be uncoupled from the plant.

Pulling out the fieldbus connection plug uncouples the PC (optional).

Items of equipment that have been switched off must be secured against

being switched on again.

The Industrial PC’s power supply unit must be supplied with

24VDC.

Do not exchange any parts when under power!

When components are being fitted or removed, the supply voltage must be

switched off.

Fitting work on the Industrial PC can result in damage:

• If metal objects such as screws or tools fall onto operating circuit

boards.

• If connecting cables internal to the PC are removed or inserted

during operation.

• If plug-in cards are removed or inserted when the PC is switched

on.

4CP72xx

General Notes

Operator's obligation to exercise diligence

The operator must ensure that

• the Industrial PC is only used for its intended purpose (see Product

Description section);

• the Industrial PC is only operated in a sound condition and in

working order;

• the instruction manual is in good condition and complete, and

always available for reference at the place of installation of the

Industrial PC;

• the Industrial PC is operated, maintained and repaired only by

suitably qualified and authorized personnel.

• the personnel is instructed regularly about relevant occupational

safety and environmental protection aspects, and is familiar with

the operating manual and in particular the safety notes contained

herein.

• none of the safety and warning notes attached to the Industrial PC

are removed, and all notes remain legible.

National regulations

depending on the machine

type

Depending on the type of machine and plant in which the Industrial PC is

used, national regulations governing the controllers of such machines will

apply, and must be observed by the operator. These regulations cover,

amongst other things, the intervals between inspections of the controller.

The operator must initiate such inspections in good time.

Warning

Only trained persons may open the Industrial PC housing!

The operator is responsible for ensuring that only trained electrical staff

opens the housing of the Industrial PC.

Procedure in the event of a

fault

In the event of faults at the Industrial PC, the list in the section

Troubleshooting can be used to determine the measures to be taken.

Operator requirements

Read the operating

instructions

Anyone who uses the Industrial PC must have read these operating

instructions.

Software knowledge Every user must be familiar with all the functions of the software installed

on the Industrial PC to which he has access.

CP72xx 5

Product Description

Appropriate Use

The CP72xx add-on PC with 3½” motherboard is designed for mounting

behind a Beckhoff Control Panel. Cooling is achieved via heat sink

structure between the Control Panel and the add-on PC. A fan inside the

closed housing ensures that the heat is distributed evenly.

The Industrial PC is designed for mounting arm installation.

Structure

Rear view of theCP72xx

Access to the connectors In order to get access to the connectors, first unscrew the according M4-

cross-head screws (1) (see photo above). The plastic caps (2) can then be

taken off easily.

View to the connectors

The picture shows the view to the connectors when the plastic caps are

removed.

1 1

6CP72xx

Product Description

Access to memory and battery

Removing the drive cover

After unscrewing the two Allen screws (see arrows) the drive cover can be

taken off.

View to the hard-disk drive

(optional) and the memory

card

Removing the drive cover allows access to the IDE-hard-disk (1) (optional),

the Compact-Flash-memory card (2) and the lithium battery of the system

clock (3).

Removing the hard-disk

drive and the memory card

The hard-disk drive and the memory card can now be pulled out. Here,

changing the lithium battery is also possible.

The installation takes place in reverse order.

CP72xx 7

Product Description

Interfaces

Power supply

The power supply connection of the Industrial PC and the connection with

the UPS (optional) is established via the power supply socket (X101).

Network connection

The Ethernet-interface with RJ-45-connector (X106) allows the PC to be

connected to a network (LAN). In the basic configuration a Gigabit-port is

available.

X101

106

Additional plug-in cards (optional)

Type plate There are notes at the Industrial PC and in the connection area which

provide information about the hardware configuration of the Industrial PC at

the time it was supplied.

8CP72xx

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