Bacharach Fyrite Tech 50 Manual

Fyrite®Tech

Model50&60

Combustion Gas Analyzer

Instruction 0024-9428

Operation & Maintenance

Rev. 7 – May 2010

Product Leadership • Training • Service • Reliability

WARRANTY

Bacharach, Inc. warrants to Buyer that at the time of delivery this Product will be free from defects in material

and manufacture and will conform substantially to Bacharach Inc.’s applicable speciﬁcations. Bacharach’s

liability and Buyer’s remedy under this warranty are limited to the repair or replacement, at Bacharach’s option,

of this Product or parts thereof returned to Seller at the factory of manufacture and shown to Bacharach Inc.’s

reasonable satisfaction to have been defective; provided that written notice of the defect shall have been given

by Buyer to Bacharach Inc. within two (2) years after the date of delivery of this Product by Bacharach, Inc.

Bacharach, Inc. warrants to Buyer that it will convey good title to this Product. Bacharach’s liability and Buyer’s

remedy under this warranty of title are limited to the removal of any title defects or, at the election of Bacharach,

to the replacement of this Product or parts thereof that are defective in title.

THE FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE GIVEN ANDACCEPTED IN LIEU OF (I)ANY

AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION THE IM-

PLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FORAPARTICULAR PURPOSE: AND (II) ANY

OBLIGATION, LIABILITY, RIGHT, CLAIM OR REMEDY IN CONTRACT OR TORT, WHETHER OR NOT ARIS-

ING FROM BACHARACH’S NEGLIGENCE, ACTUAL OR IMPLIED. The remedies of the Buyer shall be limited

to those provided herein to the exclusion of any and all other remedies including, without limitation incidental or

consequential damages. No agreement varying or extending the foregoing warranties, remedies or this limita-

tion will be binding upon Bacharach, Inc. unless in writing, signed by a duly authorized ofﬁcer of Bacharach.

AInstruction 24-9435

www.mybacharach.com

Notice:

Product improvements and enhancements are continuous, therefore the speciﬁcations and information con-

tained in this document may change without notice.

Bacharach, Inc. shall not be liable for errors contained herein or for incidental or consequential damages in con-

nection with the furnishing, performance, or use of this material.

No part of this document may be photocopied, reproduced, or translated to another language without the prior

written consent of Bacharach, Inc.

BACHARACH and Fyrite are registered trademarks of Bacharach, Inc. All other trademarks,

trade names, service marks and logos referenced herein belong to their respective companies.

Declaration of Conformity

Manufacturer’s name: Bacharach, Inc.

Manufacturer’ address: 621 Hunt Valley Circle

New Kensington, PA 15068

Product name: Fyrite Tech

conforms to the following speciﬁcations:

European Directive 89/336/EEC

EN50082-1: 1997 (Electrostatic Discharge)

EN50082-1: 1997 (Immunity)

EN55022; Group 1, Class B (Emmission)

Fyrite Tech

Instruction 0024-9435 i

Contents

Ordering Information............................................................................... iii

1.0 INTRODUCTION ..................................................................................1

1.1 The Fyrite Tech ................................................................................ 1

1.2 Operation Overview .........................................................................2

2.0 TECHNICAL CHARACTERISTICS...................................................3

3.0 SETTING UP THE ANALYZER .........................................................5

3.1 Scope .................................................................................................5

3.2 Checking & Replacing the Batteries............................................... 5

3.3 Connecting the Probe.......................................................................6

3.4 Front Panel Pushbuttons.................................................................8

3.5 Setup Mode ....................................................................................... 9

3.5.1 Entering Setup ...................................................................... 9

3.5.2 Selecting Temperature Units................................................9

3.5.3 CO Channel Setup (Model 60 only) ....................................10

3.5.4 Time Setup (Model 60 only)................................................10

3.5.5 Date Setup (Model 60 only) ................................................11

3.5.6 Year Setup (Model 60 only) ................................................ 11

3.5.7 Selecting Printer Protocol (Model 60 only) ........................ 12

3.5.8 Exiting Setup.......................................................................12

4.0 OPERATION ........................................................................................13

4.1 Performing a Test...........................................................................13

4.1.1 Analyzer Turn On and Warm Up....................................... 13

4.1.2 Selecting a Fuel ...................................................................13

4.1.3 Manual Zero of the CO Channel (Model 60 only) ..............13

4.1.4 Sampling Point ....................................................................14

4.1.5 Performing a Combustion Efﬁciency Test..........................16

4.1.6 Printing Test Results (Model 60 only) ...............................16

4.1.7 Ending a Combustion Test..................................................18

4.1.8 Turning OFF the Analyzer ................................................. 18

4.2 CO Purge During Turn OFF (Model 60 only) ..............................18

4.3 Operating Tips...............................................................................19

4.4 Using the Backlight....................................................................... 20

4.5 Using the Probe .............................................................................20

4.6 Resetting the Microprocessor........................................................20

4.7 Run Mode Screens .........................................................................21

Fyrite Tech

Instruction 0024-9435

4.8 Screen Descriptions.......................................................................22

4.8.1 Warm-Up Screens................................................................22

4.8.2 Fuel Screen ..........................................................................22

4.8.3 O2Screen (Model 50 only)...................................................23

4.8.4 CO & O2Screen (Model 60 only).........................................23

4.8.5 CO Air Free Screen (Model 60 only)...................................24

4.8.6 Ambient Air Temperature Screen ......................................24

4.8.7 Stack Temperature & Efﬁciency Screen ............................25

4.8.8 CO2& Excess Air Screen ....................................................25

5.0 CALIBRATION & MAINTENANCE ................................................27

5.1 Entering the Calibration Mode and Testing the Display Seg-

ments .....................................................................................................27

5.2 Ambient Temperature Calibration................................................28

5.3 Stack Thermocouple Channel Calibration...................................28

5.4 O2Sensor Zero ...............................................................................29

5.5 CO Sensor Zero & Calibration (Model 60 only) ............................30

5.6 Water Trap / Filter Maintenance ..................................................32

5.7 O2Sensor Replacement.................................................................. 33

5.8 CO Sensor Replacement (Model 60 only)......................................34

5.9 Pump Assembly Replacement .......................................................35

6.0 PARTS & SERVICE............................................................................38

6.1 Replacement Parts .........................................................................38

6.2 Accessories......................................................................................38

6.3 Service Centers...............................................................................39

Fyrite Tech

Instruction 0024-9435 iii

Model No.

Part No. Fyrite Tech 50

0024-8216 Fyrite Tech 60

0024-8217

Measurements:

Oxygen

Stack Temperature

Ambient Temperature

Carbon Monoxide

Calculations:

Combustion Efﬁciency

Excess Air

Carbon Dioxide

CO air free

Print Capability*

Ordering Information

Fyrite Tech

Instruction 0024-9435

Notes:

Instruction 0024-9435 1

Fyrite Tech

1.0 INTRODUCTION

1.1 The Fyrite Tech

Available in two models, the Fyrite Tech 50 and 60 are hand-held ana-

lyzers that are designed to calculate the efﬁciency of residential furnaces

and combustion appliances by measuring the stack temperature and the

percent oxygen level in the ﬂue-gas stream.

While both analyzers are capable of combustion testing, the Fyrite Tech

60 has the added capability of measuring carbon monoxide and calculating

CO air-free, and also has the capability of sending combustion test data to

an optional printer via an infrared port using either HP or IrDA protocol.

Fyrite Tech 50 Fyrite Tech 60

Measures: Measures:

• Oxygen (O2)• Oxygen (O2)

• Stack Temperature • Stack temperature

• Ambient Temperature • Ambient Temperature

• Carbon Monoxide (CO)

Calculates: Calculates:

• Combustion Efﬁciency • Combustion Efﬁciency

• Carbon Dioxide (CO2) • Carbon Dioxide (CO2)

• Excess Air • Excess Air

• CO air-free

WARNINGS!

This analyzer is not intended to be used on a continuous

basis.

The analyzer does not have an audible alarm, and is not

intended to be used as a safety device.

Except for battery replacement, this analyzer should only be

opened and serviced by authorized personnel.

When testing an appliance, a full visual inspection of the ap-

pliance should be carried out to ensure its safe operation.

Instruction 0024-9435

Fyrite Tech

1.2 Operation Overview

Pressing the I/O button turns the analyzer ON. Note that there is a 60 sec-

ond warm-up period which must elapse before the analyzer can be used.

After warm-up is complete, choose the fuel code that corresponds to the

fuel being burned by the appliance being tested. Then press the ENTER

button to place the analyzer into its Run Mode and begin the combustion

testing process.

Begin testing by inserting the analyzer’s probe tube into the ﬂug-gas

stream of the appliance under test. Each analyzer model will continuously

monitor the ﬂue gas and display measured and calculated values that

are relative to the combustion process. These values are displayed on the

analyzer’s LCD, and are chosen for display by pressing the Increment ()

and Decrement ()buttons.

The Fyrite Tech 60 has the capability of sending the current combustion

test to an optional printer by pressing the HOLD button twice.

Pressing the HOLD button during a test will freeze all measured and

calculated values at their current values. Pressing the ENTER button

resumes testing.

A backlight enables an operator to read the display in dimly-lit areas.

Pressing the LIGHT button turns the backlight ON and OFF. The backlight

will automatically turn OFF after 10 minutes of keyboard inactivity.

A power-saver function will shut the analyzer OFF after 20 minutes of

keyboard inactivity. Note, however, that the power-saver function is dis-

abled if the detected O2value is less than 17.9% or the CO value is more

than 50 ppm.

Press the I/O button to turn the analyzer OFF. Note, that there is a 5 sec-

ond delay before the analyzer actually turns OFF, during which time the

unit can be kept ON by pressing the ENTER button.

If the analyzer is turned OFF while a high level of CO is still present

within the unit, the pump remains running and the unit will not turn OFF

until the detected CO level drops below 50 ppm.

Instruction 0024-9435 3

Fyrite Tech

2.0 TECHNICAL CHARACTERISTICS

The Analyzer Directly Measures and Displays:

• Flue Gas O2content ..................................... 0.0 to 20.9% O2

• Stack Temperature....................................... 0 to 999 °F (–18 to 537 °C)

• Ambient Temperature .................................. 32 to 212 °F (0 to 100 °C)

• Flue Gas CO content (Model 60) ................. 0 to 2,000 ppm CO

The Analyzer Computes and Displays:

(when the measured oxygen level is below 17.9 %)

• Combustion Efﬁciency.................................. 0.1 to 99.9%

• Flue Gas CO2content................................... 0.0 to a fuel dependent

maximum value in %

• Flue Gas CO air-free content (Model 60) ..... 0 to 9,999 ppm

• Excess Air .................................................... 0 to 400%

Fuel Selection:

(F1 thru F4 denotes the fuel selected as displayed on the LCD)

• Natural Gas (F1)

• Oil #2 (F2)

• LPG (F3)

• Kerosene (F4)

Normal Operating Conditions:

Temperature:

• Analyzer ....................................................... 32 to 104 °F (0 to 40 °C)

• Probe............................................................. 1,000 °F max (538 °C) at

5" insertion

Humidity............................................................. 15 to 90% RH,

Non-Condensing

Power Requirements .................................... Four ‘AA’ Alkaline batteries

Operating Time ........................................up to 18 hours continuous

(pump running and backlight

off)

Warm Up Time ..........................................60 seconds

Instruction 0024-9435

Fyrite Tech

Display .......................................................4 Digit, 2 Line, 7-segment

Liquid Crystal Display

Front Panel Controls ..............................Six pushbutton switches

(Refer to Section 3.4)

Accuracy:

• Oxygen....................................................±0.3% O2w/typical ﬂue gas

concentration of CO2

• Carbon Monoxide (Model 60) ................±5% of reading or ±10 ppm,

whichever is greater*

• Stack Temperature ................................±4 °F between 32 & 255 °F

(±2 °C between 0 & 124 °C)

±6 °F between 256 & 480 °F

(±3 °C between 125 & 249 °C)

±8 °F between 481 & 752 °F

(±4 °C between 250 & 400 °C)

• Ambient Temperature............................±4 °F between 32 & 104 °F

(±2 °C between 0 & 40 °C)

Size ..............................................................7.5"H x 3.1"W x 2.1"D

(190.5 x 78.7 x 53.3 mm)

Weight .........................................................16 oz (0.454 kg) with batteries

Agency Approval ......................................CE Mark

* Tighter CO accuracy in the lower ranges, up to ±2 ppm, may be attained

if a lower range calibration gas (e.g. 100 ppm CO) is used.

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