Bacharach Legend Series Manual de usuario

456 Creamery Way, Exton, PA 19341, USA

Phone: +1 610.524.8800 • Fax: +1 610.524.8807 • Email: inf[email protected]

www.mybacharach.com

ACTIVATE

SOFTWARE UPDATES

BEFORE FIRST TEST

https://www.mybacharach.com/support/warranty-registration/

Manual Part Number:

5-06-7000-81-1, 7-08-1234

40-0

Manual File:

069706 Rev. A

Page II

LEGEND SERIES



HFC

REFRIGERANT ANALYZER

OPERATION MANUAL

Manual Part Number:

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Manual File:

069706 Rev. A

Page III

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Page IV

Table of Contents

TABLE OF CONTENTS IV

FOR YOUR SAFETY/ANALYZER WARNINGS V

GENERAL CAUTIONS VI

WELCOME VII

1 INTRODUCTION AND OVERVIEW 1-8

1 GENERAL 1-8

1.1 FEATURES 1-9

1.2 Legend Series™ HFC COMPONENTS 1-10

Legend Series™ HFC Base Unit 1-10

Legend Vapor Sample Hose 1-10

¼” Flare Coupler 1-11

Sample Hose Extensions 1-11

Liquid Sample Trap 1-11

Liquid Sample Hose 1-12

AC Power Adapter 1-12

Control Panel 1-13

Back Panel Connections 1-13

Hard Shell Storage/Carrying Case 1-14

2 LEGEND SERIESTM HFC OPERATION 2-15

2.1 FIRST USE 2-15

2.2 POWER ON THE ANALYZER 2-15

2.3 CALIBRATION 2-16

2.4 TESTING THE REFRIGERANT 2-17

2.5 VIEWING THE TEST RESULTS 2-17

2.6 UNDERSTANDING THE TEST RESULTS 2-18

3 MAINTENANCE & TROUBLESHOOTING 3-22

3.1 REPLACING THE SAMPLE HOSE ASSEMBLY 3-22

3.2 INFORMATION SCREENS 3-22

3.3 SOFTWARE UPDATES 3-23

3.4 SETTINGS 3-23

3.5 ERROR MESSAGES 3-24

APPENDICES 4-25

4.1 SPARE PARTS LIST 4-25

4.2 SPECIFICATIONS 4-25

4.3 WARRANTY 4-26

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Manual File:

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Page V

For Your Safety:

PLEASE READ THIS MANUAL IN ITS ENTIRETY BEFORE ATTEMPTING

INSTALLATION OR OPERATION! Attempting to operate this tool without fully

understanding its features and functions may result in unsafe conditions.

Analyzer Warnings

oREFRIGERANT BLEND WARNING: This refrigerant analyzer is approved

for specific refrigerant testing and should not be used with substances

outside the scope of the device. Cross-contamination with other refrigerant

types causes severe damage to the A/C system, to service tools, and

equipment. Do NOT attempt to adapt the unit for another refrigerant. Do

NOT mix refrigerant types in a system or in the same container.

oSAMPLE HOSE WARNING: Replace the sample hose AS SOON AS

LIQUID, OIL OR RED SPOTS (DISCOLORATION) BEGIN TO APPEAR

ON THE INSIDE DIAMETER OF THE SAMPLE HOSE OR WHITE FILTER

ELEMENT. Failure to properly maintain and replace the sample hose will

result in severe damage or inaccurate results.

oFLAMMABILITY WARNING: Some systems may contain flammable

refrigerants such as hydrocarbons. Failure to follow the manual can result

in serious injury or death. Less than 2 grams of refrigerant are vented with

each sample. This analyzer is designed with sealed heat sources and

without sparking components.

oSAMPLE INPUT WARNING: DO NOT attempt to introduce liquid or

samples heavily laden with oil into the vapor sampling hose configuration.

Damage caused to the instrument due to the use of the wrong hose

configuration on the wrong port will void the warranty!

oBATTERY CHARGING WARNING: When charging the internal battery with

the supplied power supply, the power supply may become warm. If the

power supply becomes warm, unplug the cord immediately! When

charging multiple analyzers, allow the charger to cool between each

battery.

oAIR SENSOR WARNING: The air detection sensor is a chemical fuel cell

sensor that will eventually expire. The user must return the unit to an

approved vendor in order to replace the air detection sensor whenever the

instrument indicates as such. Failure to replace the air detection sensor will

result in non-functionality of the instrument.

oPOWER SOURCE WARNING: Connection to power sources greater than

13VDC could cause “out of warranty” damage.

oOPPERATIONAL WARNING: If the equipment is used in a manner not

specified by the manufacturer, the protection by the equipment may be

impaired.

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Manual File:

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page VI

General Cautions

•ALWAYS wear eye and skin protection when working with refrigerants.

Escaping refrigerant vapors will present a freezing danger. Do NOT direct

refrigerant escaping from the sample hose toward exposed skin or toward

the face.

•ALWAYS turn the compressor or power source OFF before connecting the

instrument to an HVAC/R system.

•ALWAYS inspect the sample hose before each use. Replace the hose if

it appears cracked, frayed, obstructed or fouled with oil.

•DO NOT direct refrigerant vapors venting from hoses towards the skin.

•DO NOT disassemble the instrument. There are no serviceable components

internal to the instrument and disassembly will void the warranty.

•ALWAYS place the analyzer on a flat and sturdy surface.

•To reduce the risk of electrical shock, do NOT disassemble the instrument;

do not use the instrument in wet or damp areas.

•Some systems may contain hydrocarbons or flammable refrigerants. This

analyzer is designed with sealed heat sources and without sparking

components. Ensure adequate ventilation and always take proper

precautions when working with refrigerants.

•DO NOT breathe refrigerant and lubricant vapor or mist. Exposure may

irritate eyes, nose, and throat. If accidental system discharge occurs,

immediately ventilate the work area. There must be adequate ventilation

when operating this device.

•DO NOT utilize any hose(s) other than those supplied with the instrument.

The use of other hose types will introduce errors into the refrigerant analysis

and instrument calibration.

•ALWAYS verify that the refrigerant does not contain or will not emit heavy

loads of oil or liquid.

•NEVER admit any sample into the instrument at pressures in excess of 500

psig.

•NEVER obstruct the air intake, sample exhaust or case vent ports of the

instrument during use.

•DO NOT utilize the coupler supplied on the service end of the Sample Hoses

for any application other than with this instrument. The coupler supplied is a

modified version that does not contain a check valve and is not suitable for

any other refrigerant application.

Manual Part Number:

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Page VII

WELCOME

Thank you for purchasing the Legend SeriesTM Refrigerant Analyzer.

The Legend Series™Refrigerant Analyzer is designed for determining the purity of common gaseous

refrigerants. It has many features to offer the user, which will be described in this manual. We

recommend that all personnel who use this instrument read this manual to become more familiar with

its proper operation.

For further information regarding the application, operation, or spare parts, please contact the

Bacharach Inc. Customer Service Department. If you have questions or comments, we would like to

hear from you.

Bacharach Inc.

456 Creamery Way

Exton, PA 19341, USA

Tel: +1 610.524.8800

Fax: +1 610.524.8807

Visit us: www.mybacharach.com

This work is protected under Title 17 of the US Code and is the sole property of Bacharach Inc. No part of this

document may be copied or otherwise reproduced, or stored in any electronic information retrieval system, except as

specifically permitted under US copyright law, without the prior written consent of Bacharach Inc.

Manual Part Number:

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Manual File:

069706 Rev.

Page 1-8

1INTRODUCTION AND OVERVIEW

General

Contamination of refrigerants either in storage cylinders or HVAC/R system can lead to component

corrosion, elevated head pressures and system failures when utilized by unsuspecting technicians.

The ability of the technician to determine refrigerant type and purity is severely hampered by the

presence of air when attempting to utilize temperature-pressure relations. The development of

various substitute refrigerants further complicates the ability of a technician to identify refrigerant

purity based upon temperature-pressure relationships.

The Bacharach Legend Series™ HFC Refrigerant Analyzer will provide a fast, easy and accurate

means to determine refrigerant purity in refrigerant storage cylinders or directly in an HVAC/R

system. The instrument utilizes non-dispersive infrared (NDIR) technology to determine the weight

concentration of many common refrigerants.

The instrument is supplied complete with a ¼” Flare Vapor Sampling Hose, ¼” Flare Liquid Sample

Hose, Hose Extensions for ease of connection, a High-Pressure Liquid Sample Trap Assembly, a

100-240 VAC power transformer, built in rechargeable Lithium-Ion battery, thermal printer, and all

required plumbing housed within a rugged, portable, storage case.

Sample gas is admitted into the instrument through the supplied sample hose and presented to the

sensing device. The instrument provides the user with a digital display of refrigerant purity or

identified refrigerant. The instrument only considers the weights of the refrigerant and contaminates

in the total mixture. Air is measured, and displayed, separately. Other contents such as refrigerant

oil, moisture and dye are not considered contaminants.

The instrument interfaces with the user via a full color graphic LCD, audio indications and soft key

command buttons. Alarm indications are provided to alert of instrument fault conditions or

contaminated refrigerant presence.

Manual Part Number:

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Manual File:

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1.1 Features

The Legend Series™HFC Refrigerant Analyzer is the most precise portable instrument ever

manufactured for field applications to determine the purity of gaseous refrigerants in the HVAC/R

market.

Features Include:

•Quickly and accurately determines refrigerant purity

•Advanced ergonomic design

•Analyzes percentage purity

•Identifies specific refrigerants

•Displays percentage AIR independent of the refrigerant sampled

•Multiple Languages:

oEnglish, German, Spanish, French, Italian, Portuguese, Chinese, Japanese,

Korean and Russian

•Vapor or Liquid Sampling

•Easily prints test results with built-in printer

•Uses Standard 2.25” (57 mm) thermal paper

•Improved oil resistance with user replaceable hose assembly

•Full Color Graphic LCD with on-screen instructions

•Ultra-fast test time

•Internal, rechargeable Lithium-Ion battery for cordless operation in any location

•USB Port for test data storage and software updates (USB Drive not included)

•All accessories stored in hard shell carry/storage case

Manual Part Number:

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1.2 Legend SeriesTM HFC Components

Legend SeriesTM HFC Base Unit

The Legend Series™HFC unit houses the Full Color Graphic LCD, Infrared Bench, Electrical

Connections, and Rechargeable Battery. The device is factory calibrated and completes an air

calibration to confirm infrared signals before testing. These components require no maintenance,

therefore there are no serviceable components internal to the instrument, and disassembly

will void the warranty.

Legend Vapor Sample Hose

The 6.5-foot (2 meter) Sample Hose is constructed of polyurethane ether. The hose is provided with

an instrument inlet port mating connector on one end and a brass flow restrictor on the other end.

The brass flow restrictor screws into the ¼” Flare coupler. The sample hose is considered a

consumable maintenance part. A spare Sample Hose is also provided. Maximum pressure is 500

psig (35 Bar).

Control Panel

Analyzer End

Service End

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