Alfalaval SBV Manual de usuario

ESE01782-EN102022-10

Originalmanual

InstructionManual

SBVSanitaryBallValve

Tableofcontents

Theinformationhereiniscorrectatthetimeofissuebutmaybesubjecttochangewithoutpriornotice

1.DeclarationsofConformity.................................................................4

2.Safety..........................................................................................6

2.1.Importantinformation.............................................................................6

2.2.Warningsigns.....................................................................................6

2.3.Safetprecautions................................................................................6

3.Installation....................................................................................8

3.1.Unpacking/deliver...............................................................................8

3.2.Generalinstallation................................................................................8

3.3.Welding............................................................................................9

3.4.Indicationandcontrolequipment(optionalextras)............................................10

3.5.Recclinginformation.............................................................................11

4.Operation.....................................................................................12

4.1.Operation..........................................................................................12

4.2.Faultfinding.......................................................................................13

4.3.Recommendedcleaning.........................................................................14

5.Maintenance..................................................................................16

5.1.Generalmaintenance.............................................................................16

5.2.Replacementofproductwettedseals..........................................................18

5.3.Replacementofallseals.........................................................................19

6.Technicaldata................................................................................23

6.1.Technicaldata.....................................................................................23

7.Partslist/servicekits........................................................................25

7.1.SBVSanitarBallValve..........................................................................25

7.2.SBVSanitarBallValveforInchtube...........................................................26

7.3.SBVSanitarBallValveforDINtube............................................................30

1DeclarationsofConformity

EU EU

EUDeclaration Declaration

Declarationof of

ofConformit Conformit

Conformit

TheDesignatedCompan

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companname,addressandphonenumber

Herebdeclarethat

Valve

Designation

SBV

Tpe

isinconformitwiththefollowingdirectiveswithamendments:

-MachinerDirective2006/42/EC

-ThevalveisincompliancewiththePressureEquipmentDirective2014/68/ECandwassubjectedtothefollowing

assessmentprocedureModuleA.Diameters≥DN125manotbeusedforfluidsgroup1.

Thepersonauthorisedtocompilethetechnicalfileisthesignerofthisdocument.

GlobalProductQualitManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–10–01

PlaceDate(YYYY-MM-DD)Signature

ThisDeclarationofConformitreplacesDeclarationofConformitdated2016-06-01

1DeclarationsofConformity

UK UK

UKDeclaration Declaration

Declarationof of

ofConformit Conformit

Conformit

TheDesignatedCompan

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companname,addressandphonenumber

Herebdeclarethat

Valve

Designation

SBV

Tpe

isinconformitwiththefollowingdirectiveswithamendments:

-TheSupplofMachiner(Safet)Regulations2008

-ThePressureEquipment(Safet)Regulations2016categor1andsubjectedtoassessmentprocedureModuleA.

Diameters≥DN125manotbeusedforfluidsgroup1

Signedonbehalfof:AlfaLavalKoldingA/S

GlobalProductQualitManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–10–01

PlaceDate(YYYY-MM-DD)Signature

DoCRevison_01_102022

2Safety

Unsafepracticesandotherimportantinformationareemphasizedinthismanual.

Warningsareemphasizedbymeansofspecialsigns.

2.1Importantinformation

Alwas Alwas

Alwasr r

read ead

eadthe the

themanual manual

manualbefor befor

before e

eusing using

usingthe the

thevalve! valve!

valve!

W W

WARNING ARNING

ARNING

Indicatesthatspecialproceduresmustbefollowedtoavoidseriouspersonalinjur.

CAUTION CAUTION

CAUTION

Indicatesthatspecialproceduresmustbefollowedtoavoiddamagetothevalve.

NOTE NOTE

NOTE

Indicatesimportantinformationtosimpliforclarifprocedures.

2.2Warningsigns

Generalwarning:

Causticagents:

2.3Safetyprecautions

Installation: Installation:

Installation:

Alwas Alwas

Alwasobservethetechnicaldata(seechapter6Technicaldata).

Alwas Alwas

Alwasreleasecompressedairafteruse.

Operation: Operation:

Operation:

Alwas Alwas

Alwasobservethetechnicaldata(seechapter6Technicaldata).

Never Never

Nevertouchthevalveorthepipelineswhenprocessinghotliquidsorwhensterilizing.

Alwas Alwas

Alwashandleleandacidwithgreatcare.

Maintenance: Maintenance:

Maintenance:

-Alwas Alwas

Alwasobservethetechnicaldata(seechapter6Technicaldata).

-Alwas Alwas

Alwasreleasecompressedairafteruse.

-Thevalvemustnever never

neverbehotwhenservicingit.

-Thevalve/actuatorandthepipelinesmustneverbepressurisedwhenservicingthevalve/actuator.

-Never Never

Neverstickourfingersthroughthevalveportsifthevalveissuppliedwithcompressedair.

-Alwas Alwas

AlwasuseAlfaLavalgenuinespareparts.ThewarrantofAlfaLavalproductsisdependentontheuseofAlfa

Lavalgenuinespareparts.

2Safety

Allwarningsinthemanualaresummarizedonthispage.

Payspecialattentiontotheinstructionsbelowsothatseverepersonalinjuryand/ordamagetothevalveareavoided.

T T

Transportation: ransportation:

ransportation:

Alwas Alwas

Alwassecurethatcompressedairisreleased.

Alwas Alwas

Alwassecurethatallconnectionsisdisconnectedbeforeattempttoremovethevalvefromtheinstallation.

Alwas Alwas

Alwasdrainliquidoutofvalvesbeforetransportation.

Alwas Alwas

Alwasusepredesignedliftingpointsifdefined.

Alwas Alwas

Alwassecuresufficientfixingofthevalveduringtransportation-ifspecialdesignedpackagingmaterialisavailableit

mustbeused.

3Installation

Theinstructionmanualispartofthedelivery.

Studytheinstructionscarefully.

Theitemsrefertopartslistandserviceitssection.

3.1Unpacking/delivery

Step Step

Step1 1

CAUTION CAUTION

CAUTION

AlfaLavalcannotbeheldresponsibleforincorrectunpacking.

Check Check

Checkthe the

thedeliver: deliver:

deliver:

1.Completevalve.

2.Delivernote.

Step Step

Step2 2

1.Cleanthevalveforpossiblepackingmaterials.

2.Inspectthevalveforvisibletransportdamage.

3.Avoiddamagingairandpipeconnections.

3.2Generalinstallation

Step Step

Step1 1

Alwas Alwas

Alwasreadthetechnicaldatacarefull.

Seechapter6Technicaldata

Alwas Alwas

Alwasreleasecompressedairafteruse.

CAUTION CAUTION

CAUTION

AlfaLavalcannotbeheldresponsibleforincorrectinstallation.

Forfurtherinformationoninstallationofvalves,pleaseseeGuidelinesforinstallationofvalveclustersandotherinstallations,

ESE00041

Step Step

Step2 2

Avoidstressingthevalveasthiscancausedeformationofthe

sealingareaandmalfunctionofthevalve(leakageorfault

indication).

Paspecialattentionto:

-Vibrations

-Thermalexpansionofthetubes

-Excessivewelding

-Overloadingofthepipelines

Fittings: Fittings:

Fittings:

Ensurethattheconnectionsaretight.

Air Air

Airconnection connection

connectionof of

ofactuator: actuator:

actuator:

Connectcompressedaircorrectl.

Pa Pa

Paspecial special

specialattention attention

attentionto to

towar war

warnings! nings!

nings!

3Installation

Studytheinstructionscarefully.

3.3Welding

Step Step

Step1 1

1.Dismantletheflangesinaccordancewiththeinstructionsinsection4Operation.RemovesealringsandO-rings.

2,Weldtheflangesintothepipelines.KeepdistanceBbetweenflanges.

3.Ifweldingbothflanges,ensurethattheflangescanbemovedaxiallminimumCmmtoallowforvalvemaintenance.

4.MaintaintheminimumclearanceAsothattheactuatororhandlecanberemoved.

5.Assemblethevalveinaccordancewiththeinstructionsinsection4Operationafterthewelding.

SizeA A

A(mm) (mm)

(mm)(inch)

Manual Manual

ManualActuated Actuated

Actuated

B B

B(mm) (mm)

(mm)

(inch)

C C

C(mm) (mm)

(mm)

(inch)

DN/OD25

DN25

317

(12.5)

507

(20.0)

(1.3)

(1.2)

DN/OD38

DN40

325

(12.8)

515

(20.3)

(1.6)

(1.2)

DN/OD51

DN50

335

(13.2)

524

(20.6)

(2.0)

(1.2)

DN/OD63.5

DN65

345

(13.6)

535

(21.1)

(2.2)

(1.6)

DN/OD76.1

DN80

356

(14.0)

546

(21.5)

(2.75)

(1.6)

DN/OD101.6

DN100

406

(16.0)

595

(23.4)

100

(3.9)

(1.6)

NOTE: NOTE:

NOTE:ValveswithadapterandThinkT T

Top: op:

op:add200mm(7.9inch)todimensionA

Step Step

Step2 2

Pr Pr

Pre e

e- -

-use use

usecheck: check:

check:

Openandclosethevalveseveraltimestoensurethattheball

movessmoothlagainstthesealrings.

Pa Pa

Paspecial special

specialattention attention

attentionto to

tothe the

thewar war

warnings! nings!

nings!

3Installation

Studytheinstructionscarefully.

3.4Indicationandcontrolequipment(optionalextras)

CAUTION! CAUTION!

CAUTION!

Theindicationandcontrolequipmentmustbeelectricallinstalledbauthorizedpersonnelonl.

-Inductiveproximitswitches:

(Seetheinstructionsontheunit).

-ThinkT T

Top op

op®:

(Seetheseparateinstructionmanual).

Manual Manual

Manualvalves: valves:

valves:

Manualvalveswithoptionalhandleforinductiveproximitswitchesare

designedforthemountingofoneortwoM12feedbacksensorsforopen

and/orclosedpositiondetection.Feedbacksensorsshouldbeinstalledand

adjustedaccordingtothespecificationontheunit.

V V

Valves alves

alveswith with

withstandar standar

standard d

dactuator: actuator:

actuator:

Valveswithstandardactuatorarepreparedforthemountingofoneortwo

M12feedbacksensorsonthepositionindicator.

Mounting: Mounting:

Mounting:

1.Removetheredplasticcapforthedesiredvalveposition.

2.Tightenthesensorunitgentl.

3.Installtheunitaccordingtoproductspecification.

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