Alfalaval Unique Sampling Valve Manual de usuario

2900-0140

ESE02433-EN2 2013-10

Original manual

Instruction Manual

Unique Sampling Valve - Accessories - Steam Generator

Table of contents

The information herein is correct at the time of issue but may be subject to change without prior notice

1. Safety .................................................................................................... 4

1.1. Important information ............................................................................. 4

1.2. Warning signs ..................................................................................... 4

1.3. Safety precautions ................................................................................ 5

2. Installation .............................................................................................. 6

2.1. Unpacking/delivery ............................................................................... 6

2.2. Recycling information ............................................................................. 6

3. Operation ............................................................................................... 7

3.1. Operation .......................................................................................... 7

3.2. Troubleshooting ................................................................................... 10

3.3. Recommended cleaning ......................................................................... 10

4. Maintenance ........................................................................................... 11

4.1. General maintenance ............................................................................. 11

5. Technical data ......................................................................................... 12

5.1. Technical data ..................................................................................... 12

6. Parts list and service kit .............................................................................. 14

6.1. Steam generator .................................................................................. 14

1 Safety

Unsafe practices and other important information are emphasised in this manual.

Warnings are emphasised by means of special signs.

1.1 Important information

Always read the manual before using the Steam Generator!

WARNING

Indicates that special procedures must be followed to avoid serious personal injury.

CAUTION

Indicates that special procedures must be followed to avoid damage to the Steam Generator.

NOTE

Indicates important information to simplify or clarify procedures.

1.2 Warning signs

General warning:

Caustic agents:

1 Safety

All warnings in the manual are summarised on this page.

Pay special attention to the instructions below so that serious personal injury and/or damage to the Steam Generator

are avoided.

1.3 Safety precautions

Installation:

Always read the technical data thoroughly. (See chapter 5 Technical data)

Always release compressed air after use.

Never touch moving parts if the actuator is supplied with compressed air.

Never touch the Steam Generator or the pipelines when processing hot liquids or when sterilising.

Never dismantle the Steam Generator while it is under pressure.

Never dismantle the Steam Generator when it is hot.

Operation:

Never dismantle the Steam Generator while it is under pressure.

Never dismantle the Steam Generator when it is hot.

Always read the technical data thoroughly. (See chapter 5 Technical data)

Always release compressed air after use.

Never touch the Steam Generator or the pipelines when processing hot liquids or when sterilising.

Never touch the moving parts if the actuator is supplied with compressed air.

Always rinse well with clean water after cleaning.

Always handle lye and acid with great care.

Maintenance:

Always read the technical data thoroughly. (See chapter 5 Technical data)

Always release compressed air after use.

Never service the Steam Generator when it is hot.

Never service the Steam Generator with the valve and pipelines under pressure.

Transportation:

Always make sure that all connections are disconnected before attempting to remove the Steam Generator from the

installation.

Always drain liquid from the Steam Generator before transportation.

2 Installation

This instruction manual is part of the delivery. Study the instructions carefully and pay special attention to the warnings!

The items refer to the parts list and service kits section.

2.1 Unpacking/delivery

Step 1

CAUTION

Alfa Laval cannot be held responsible for incorrect unpacking.

Check the delivery for:

1. Steam Generator

2. Instruction manual

Note: the gas canister is not included.

The gas canister can be purchased from the local

hardware store (diameter: Ø110 mm)

Step 2

Remove any possible packing materials from the Steam Generator.

Inspect the Steam Generator for visible transport damage.

Avoid damaging the Steam Generator.

2.2 Recycling information

• Unpacking

- Packing material consists of wood, plastics, cardboard boxes and in some cases metal straps.

- Wood and cardboard boxes can be reused, recycled or used for energy recovery.

- Plastics should be recycled or burnt at a licensed waste incineration plant.

- Metal straps should be sent for material recycling.

• Maintenance

- During maintenance, oil and wearing parts in the machine are replaced.

- All metal parts should be sent for material recycling.

- Worn or defective electronic parts should be sent to a licensed handler for material recycling.

- Oil and all non-metal wearing parts must be dealt with in accordance with local regulations.

• Scrapping

- At the end of use, the equipment should be recycled according to the relevant, local regulations. As well as the equipment

itself, any hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt,

or in the absence of local regulations, please contact your local Alfa Laval sales company.

3Operation

Study the instructions carefully and pay special attention to the warnings!

Ensure that the Steam Generator operates smoothly.

The items refer to the parts list and service kits section.

3.1 Operation

Step 1

Always read the technical data thoroughly.

See chapter 5 Technical data

CAUTION

Alfa Laval cannot be held responsible for incorrect operation.

Never touch the Steam Generator or the pipelines when

processing hot liquids or when sterilising.

Attention:

Before using the Steam Generator, it is essential that a non-return

valve* (N) and a pressure relief valve* (P) are mounted on the

sampling valve to ensure proper sterilisation.

*= not included in this package

N: Non-return valve

- Sizes 4 and 10: 9614-1955-01

- Size 25: 9614-1955-04

C: Clamp ring

- Sizes 4 and 10: 211290

- Size 25: 211053

S: Clamp seal

- Sizes 4 and 10: 290273

- Size 25: 9611-99-2012

P: Pressure relief valve

- Sizes 4 and 10: 9614-1957-01

- Size 25: 9614-1957-02

P1: Steam outlet

P2: Quick release of steam

2900-0141

Step 2

1. Make sure that the sampling valve is in closed position (single

seat) or in steam position (double seat), before steaming

2. Pull the front handle (A) forwards and mount the steam

generator pistol on the non-return valve (B).

Note: do not activate the handle (G) yet.

2900-0142

3Operation

Study the instructions carefully and pay special attention to the warnings!

Ensure that the Steam Generator operates smoothly.

The items refer to the parts list and service kits section.

Step 3

1. Unscrew the tank cap (C) and fill the tank with water (maximum

volume is 1L)

2. Mount the tank cap (C) (tighten by hand)

B = Sight glass for water level

2900-0143

Step 4

1. Open the gas valve (D).

2. Press and hold the safety valve (E) while pressing the ignition

switch (F). Release the safety valve (E) 5 seconds after the

flame is initiated.

3. Wait until the tank pressure reaches 3 bars.

2900-0144

3Operation

Study the instructions carefully and pay special attention to the warnings!

Ensure that the Steam Generator operates smoothly.

The items refer to the parts list and service kits section.

Step 5

1. Activate the gun by pulling the inner handle (G). Slide the pawl

(H) forwards to ensure that handle can hold it’s self.

2. Steam the sampling valve for 2 minutes.

NB: make sure that steam is present at the steam outlet (P1)

on the pressure relief valve (P) doing the 2-minutes steaming.

3. Shut the gun off by sliding back the pawl (H).

2900-0145

Step 6

1. Turn off the gas valve (D).

2. Release the enclosed steam by pulling the handle (P2) on the

Pressure relief valve (P).

3. Remove the gun from the non-return valve. The sampling valve

is now sterilised and ready to take a representative sample.

Note:

the tank cap cannot be opened until all the pressure in the tank

has been released.

2900-0146

3Operation

Study the instructions carefully and pay special attention to the warnings!

Ensure that the Steam Generator operates smoothly.

The items refer to the parts list and service kits section.

3.2 Troubleshooting

NOTE!

Study the maintenance instructions carefully before replacing worn parts.

Problem Cause Remedy

Thegasvalveisc

losed Open the gas valve

Gas cannot be ignited The gas container is empty Replace the gas container

Thepistolhandleisopenandnot

mounted on the sampling valve Mount the pistol handle on the sampling

valve

Thegasvalveisnotfullyopen Open the gas valve fully

The steam pressure cannot exceed 1 bar

The gas container is almost empty Replace the gas container

3.3 Recommended cleaning

Step 1

The Steam Generator can be cleaned using warm water.

We recommend that the water container on the steam generator is emptied after use.

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