Advantech IPC-616 Manual de usuario

IPC-616

14-slot Fault-resilient

IPC Chassis

User's Manual

This document is copyrighted, April 2000, by Advantech Co., Ltd. All rights are reserved. Advantech

Co., Ltd. reserves the right to make improvements to the products described in this manual at any time

without notice.

No part of this manual may be reproduced, copied, translated or transmitted in any form or by any

means without the prior written permission of Advantech Co., Ltd. Information provided in this

manual is intended to be accurate and reliable. However, Advantech Co., Ltd. assumes no respon-

sibility for its use, nor for any infringements of the rights of third parties which may result from its use.

Acknowledgments

IPC-616, PCA-6114P4-B, PCA-6113P4R, PCA-6114P7 and PCA-6114P10 are all trademarks of

Advantech Co., Ltd.

Note: The information in this manual is provided for reference only. Advantech does not

assume any liability arising out of the application or use of the information or

products described herein.This manual is subject to change without notice.

Part No. 2002061620

3rd Edition Printed in Taiwan April 2000

ContentsContents

Contents

Chapter 1 General Information .................................................. 1

1.1 Introduction..........................................................................................................1

1.2 Specifications ......................................................................................................1

1.3 Dimensions..........................................................................................................4

Chapter 2 System Setup .......................................................... 5

2.1 Removing the Cover............................................................................................5

2.2 Removing the Handles ........................................................................................6

2.3 Adding Your Disk Drives .....................................................................................6

2.4 The Hold-down Clamp.........................................................................................7

2.5 Replacing the Filter .............................................................................................8

2.6 Attaching the Backplane to the Backplane Bracket.............................................9

Chapter 3 Fault-resilient Functions ........................................... 10

3.1 Introduction........................................................................................................10

3.2 Fault Detection and Alarm Notification ..............................................................10

3.3 Visible and Audible Alarms................................................................................11

3.4 Overheating Sensor ..........................................................................................11

Appendix A Passive Backplanes................................................ 12

A.1 PCA-6114P4-B: 9 ISA / 4 PCI / 1 PICMG-slot Backplane.................................12

A.2 PCA-6113P4R: 8 ISA / 4 PCI / 1 PICMG-slot Backplane..................................13

A.3 PCA-6114P7: 6 ISA / 7 PCI / 1 PICMG-slot Backplane ....................................14

A.4 PCA-6114P10: 3 ISA / 10 PCI / 1 PICMG-slot Backplane ................................15

Appendix B Exploded Diagram and Parts Ordering Guide................... 16

B.1 Exploded Diagram.............................................................................................16

B.2 Parts Ordering Guide ........................................................................................17

Appendix C Safety Instructions ................................................. 18

C.1 English ..............................................................................................................18

C.2 German - Wichtige Sicherheishinweise.............................................................19

IPC-616 User's Manual

Chapter 1 General Information

1.1 Introduction

The IPC-616 is a PC/ATX-compatible computer designed for industrial applications. This rugged,

all-steel chassis meets the EIA RS-310C 19" rackmount standard. The unit includes a 14-slot PC-bus

compatible passive backplane, a high-efficiency 300-watt switching power supply, and hot-swap

cooling fans, all in a single compact chassis.

A fault detection and alarm notification system is provided in the IPC-616. It monitors its own hard-

ware status, including temperature, cooling fans, and power.

The IPC-616 withstands shock, vibration, dust, and a wide range of operating temperatures in harsh

industrial environments. The chassis is positively pressurized by two filtered hot-swap cooling fans to

exclude dust and dirt. A lockable door protects drives and switches from tampering and foreign parti-

cles.

1.2 Specifications

General

•Construction: Heavy-duty steel

•Disk drive capacity: Three half-height and one 3.5" front-accessible disk drives. Also one internal

3.5" HDD

•Cooling system: Two 53 CFM speed-sensored hot-swap cooling fans with air filter

•Controls: System reset, power on/off, and alarm reset all on the front panel

•Status indicators: Single color LEDs (green) for +3.3 V, +5 V, +12 V, -5 V, -12 V and HDD

activity. Bicolor LEDs (green/red) for power failure, fan failure and overheating

•Speaker: One 8 ohm speaker on alarm board

•Dimensions (W x D x H): 482 x 478 x 177 mm (19" x 18.8" x 7")

•Weight: 16 kg (35.2 lb)

•Paint color: Black (2U, 2X, fabric texture) for front bezel only, nickelplating for rest of chassis

Passive backplanes

Model Name Slots per Segment

( ISA / PCI / CPU) Segment

PCA-6114P4-B 9 ISA / 4 PCI/ 1 CPU Single

PCA-6114P7 6 ISA / 7 PCI/ 1 CPU Single

PCA-6114P10 3 ISA / 10 PCI / 1 CPU Single

PCA-6113P4R 8 ISA / 4 PCI/ 1 CPU Single

IPC-616 User's Manual

Power supplies

PS-300ATX

•Output rating: 300 watts (max.)

•Input voltage: 90 ~ 130 VAC or 180 ~ 265 VAC @ 47 ~ 63 Hz, switchable

•Output voltages:

+5 V @ 30 A, +12 V @ 13 A, -5 V @ 0.5 A, -12 V @ 0.8 A, +3.3 V @ 26 A, +5 VSB @ 2 A

•Minimum load: +5 V @ 1 A, +12 V @ 0.2 A

•MTBF: 100,000 hours @ 25° C, full load

•Safety: UL, CSA, CE, NOROIC CENELEC, CB approved

•EMI: FCC, VDE, CISPR 22

PS-310-DC48

•Output rating: 310 watts (max.)

•Input voltage: -38 ~ -58 VDC

•Output voltages: +5 V @ 25 A, +12 V @ 10 A, -5 V @ 1 A, -12 V @ 5 A

•Minimum load: +5 V @ 3 A, +12 V @ 1 A

•MTBF: 100,000 hours @ 25° C

•Safety: UL approved

•EMI: CE compliant

Installation notes

The IPC-616 is designed to permit the connection of the earthed conductor of the DC supply circuit to

the earthing conductor of the IPC-616's chassis.

If this connection is made, make sure that:

1. The IPC-616 is connected directly to the DC supply system earthing electrode conductor, or to a

bonding jumper from an earthing terminal bar or bus to which the DC supply system earthing

electrode conductor is connected.

2. The IPC-616 is located not only in the same immediate area (such as adjacent cabinets) as any other

equipment that has a connection between the earthed conductor of the same DC supply circuit.and

the earthing conductor, but also in the same immediate area as the point of earthing of the DC

system. The DC system must not be earthed elsewhere.

3. The DC supply source is located within the same premises as the IPC-616.

4. No switching or disconnecting device is installed in the earthed circuit conductor between the DC

source and the point of connection of the earthing electrode conductor.

Warning: Due to the high wattage of the IPC-616, users must not remove the top cover of

the chassis. If users need to install or remove any device in the IPC-616, they

should consult qualified technical personnel.

IPC-616 User's Manual

Environmental specifications

•Operating temperature: 0 ~ 40° C (32 ~ 104° F)

•Relative humidity: 10 ~ 95% @ 40°C, non-condensing

•Vibration (operating): 5 ~ 500 Hz, 1 G rms for random vibration

•Shock (operating): 10 G acceleration peak (11 msec. duration)

•Safety: UL, C-UL approved

•CE compliant

IPC-616 User's Manual

1.3 Dimensions

Unit: mm (inches)

IPC-616 User's Manual

Chapter 2 System Setup

Setting up your IPC-616 requires only a screwdriver and a small amount of time. Before you begin,

you should also gather together all of the cards you plan to install, as well as the keyboard you plan to

use.

A lockable door is located on the chassis front cover, providing access to the control panel. This offers

protection and security against damage and unauthorized access. The control panel functions include

power on/off and reset switches to assist in monitoring system status. When the system detects a failure

(concerning power, overheating or fans), these LED indicators will change color from green to red.

There is a ground point (earthing point) located on the bottom right hand corner of the rear panel. This

provides an earth for the whole system, and is attached via a screw.

Warning: Disconnect all power from the chassis before you install the CPU cards. Unplug

the power cord from the wall. Do not merely turn off the power switch. If you are

not sure what to do, take the job to an experienced professional.

2.1 Removing the Cover

Removing the cover to conduct maintenance is easy. No tools are required. Simply unscrew the two

thumbscrews near the rear of the chassis. See Figures 2-1:

Figure 2-1: Removing the cover

IPC-616 User's Manual

2.2 Removing the Handles

The handles and mounting brackets for the front panel can be removed as follows:

Figure 2-2: Removing the handles

2.3 Adding Your Disk Drives

1. After removing the cover, you will see four screws near the drive bay. Remove these screws. Lift

the drive bay free of the chassis. See Figure 2-3 below:

Figure 2-3: Removing the screws

IPC-616 User's Manual

2. Remove the front cover of the drive bay, and insert the drives into their proper locations in the drive

bay. See Figure 2-4 below:

Figure 2-4: Assembling the disk drive bay

2.4 The Hold-down Clamp

The IPC-616 uses a hold-down clamp to ensure that the plug-in cards are positioned securely. It also

offers protection against shock and vibration. To install your cards into the passive backplane, proceed

as follows:

1. Detach the hold-down clamp by removing the two screws located at each end, and lifting it off the

chassis. See Figure 2-5 below.

2. Insert the rubber buffers (provided in your kit) into the hold-down clamp. These buffers offer the

plug-in cards two levels of protection against vibration. See Figure 2-6 below:

Figure 2-5: The hold-down clamp Figure 2-6: Inserting the rubber buffers

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