ABB EL6010 Manual de usuario

Continuous Gas Analyzers EL6010

Operator’s Manual 42/2430 EN Rev. 1

Continuous Gas Analyzers EL6010

Operator’s Manual

Publication No. 42/2430 EN Rev. 1

Edition 07.04

2 EL6010 Gas Analyzer in Category 2G Operator’s Manual 42/24-30 EN Rev. 1

Contents

Page

Preface 4

Guideline for Installation and Operation 5

General Safety Precautions 6

Special Safety Instructions for Operating the EL6010 Gas Analyzer 7

Chapter 1 Preparation for Installation

Installation Location Requirements 8

Gas Inlet and Outlet Conditions 9

Items Delivered 10

Analyzer Data Sheet 10

Control Unit: Dimensional Diagram 11

Analyzer Unit: Dimensional Diagram 12

Chapter 2 Install the Gas Analyzer

Unpack and Install the Gas Analyzer 13

Connect the Gas Lines 15

Connect Electrical Lines – Safety Precautions 16

Control Unit: Electrical Connections 17

Connection Analyzer Unit – Control Unit 18

Further Electrical Connections 19

Power Supply Connection 20

Chapter 3 Gas Analyzer Operation

Readout 21

Operation 22

Menu 23

Chapter 4 Start the Gas Analyzer

Check the Installation 24

Start the Gas Analyzer 26

Chapter 5 Set Parameters

Fundamentals 27

Test Gas Concentration 28

Filter 28

EL6010-Uras14: Measuring Range 29

EL6010-Magnos106: Measuring Range 30

EL6010-Caldos17: Measuring Range 31

Limit Parameters 32

Modbus Parameters 33

Factory and User Settings 34

42/24-30 EN Rev. 1 EL6010 Gas Analyzer in Category 2G Operator’s Manual 3

Contents

Page

Chapter 6 Calibrate the Gas Analyzer

Calibration Verification 35

Test Gases 35

EL6010-Uras14: Notes for Calibration 35

EL6010-Caldos17: Notes for Calibration 36

EL6010-Magnos106: Notes for Calibration 36

Calibrate Sample Component 37

Perform Calibration Reset 39

EL6010-Uras14: Measure Calibration Cell 40

Pressure Correction 41

Drift Reading 42

Chapter 7 Inspection and Maintenance

Inspection 43

Check Gas Path Seal Integrity 44

Chapter 8 Status Messages, Troubleshooting

Blinking Screen 45

Status Messages 46

Troubleshooting 48

Call for Service 49

Chapter 9 Gas Analyzer Shutdown and Packing

Gas Analyzer Shutdown 50

Gas Analyzer Packing 51

Appendix

Application and Design 52

Analyzer Units 53

Control Unit 54

EL6010-Uras14: Metrological Data 55

EL6010-Magnos106: Metrological Data 56

EL6010-Caldos17: Metrological Data 57

Declaration of Conformity 58

EC Type Examination Certificate 65

Electrical Equipment in Explosion Hazard Zones:

Legal Principles 70

Electrical Equipment in Explosion Hazard Zones:

Installation Instructions 71

Electrical Equipment in Explosion Hazard Zones:

Maintenance and Repair Instructions 72

Index 73

4 EL6010 Gas Analyzer in Category 2G Operator’s Manual 42/24-30 EN Rev. 1

Preface

Content of the

Operator’s Manual

This operator’s manual contains all the information you will need to safely and

efficiently install, start-up, operate and maintain the EL6010 gas analyzer.

Note the information on the “Analyzer Data Sheet” shipped with every EL6010

gas analyzer.

Identifies safety information to be heeded during gas analyzer

operation in order to avoid risks to the user.

Identifies specific information on operation of the gas analyzer as well

as on the use of this manual.

Analyzer

Indicates specific information for individual gas analyzers

EL6010-Uras14, EL6010-Magnos106 and EL6010-Caldos17.

1, 2, 3, ... Identifies reference numbers in figures.

Display Identifies a display on the screen.

Display Identifies a blinking display on the screen.

Symbols and Fonts

Used in the Manual

×Ø

Enter

Back

Identifies function keys.

Additional Informa-

tion on the Internet

Additional information on ABB Analytical products and services is available on the

Internet at http://www.abb.com/analytical.

This operator’s manual is protected by copyright. The right is reserved to pursue civil or criminal penalties

if this publication is translated, reproduced (electronic, mechanical, photocopying, recording, etc.), stored

in information retrieval systems or networks or transmitted in any form without the permission of the

42/24-30 EN Rev. 1 EL6010 Gas Analyzer in Category 2G Operator’s Manual 5

Guideline for Installation and Operation

Basic Steps The following basic steps should be followed when installing and operating the

EL6010 gas analyzer.

Step Action See Page

Follow safety precautions 6, 7

1 Prepare the installation 8

2 Unpack the gas analyzer 13

3 Check gas path seal integrity 13

4 Install the gas analyzer 14

5 Connect the gas lines 15

6 Connect the electrical leads 16

7 Check the installation 24

8 Purge the gas path 26

9 Start the gas analyzer 26

10 Set the parameters 27

11 Calibrate the gas analyzer 35

6 EL6010 Gas Analyzer in Category 2G Operator’s Manual 42/24-30 EN Rev. 1

General Safety Precautions

Requirements for

Safe Operation

In order to operate in a safe and efficient manner, the EL6010 gas analyzer should

be properly handled and stored, correctly installed and set-up, properly operated

and carefully maintained.

Personnel

Qualifications

Only persons familiar with the installation, set-up, operation and maintenance of

comparable equipment and certified as being capable of such work should work

on the EL6010 gas analyzer.

Special Information

and Precautions

These include

•The content of this operator’s manual.

•The safety information affixed to the EL6010 gas analyzer.

•Safety precautions for the installation and operation of electrical devices.

•Safety precautions for working with gases, acids, condensates, etc.

•Regulations, standards and guidelines for explosion protection.

National Regulations The regulations, standards and guidelines cited in this operator’s manual are

applicable in the Federal Republic of Germany. The applicable national regulations

should be followed when the EL6010 gas analyzer is used in other countries.

EL6010 Gas Analyzer

Safety and Safe

Operation

The EL6010 gas analyzer is designed and tested in accordance with EN 60950:

1992/A11:1997, “Safety of Information Technology Equipment” and has been

shipped ready for safe operation.

To maintain this condition and to assure safe operation, read and follow the safety

information identified with the symbol in this operator’s manual. Failure to do so

can put persons at risk and can lead to EL6010 gas analyzer damage as well as

damage to other systems and instruments.

Additional

Information

If the information in this operator’s manual does not cover a particular situation,

ABB Service is prepared to supply additional information as needed.

Contact your local ABB service representative or

ABB Service, Telephone: +49-180-5-12 35 80, Fax: +49-6 21-3 81-5135,

E-mail: callcenter[email protected]

42/24-30 EN Rev. 1 EL6010 Gas Analyzer in Category 2G Operator’s Manual 7

Special Safety Instructions for Operating the EL6010 Gas Analyzer

Observe Safety

Precautions

Before starting any work on the EL6010 gas analyzer, observe all explosion-

protection safety precautions.

Do Not Work Where

There is a Risk of

Explosion

While there is a risk of explosion, do not work on current-bearing components,

except intrinsically safe circuits, and do not work with equipment that poses an

ignition hazard.

Potential Compen-

sation Connection

The connection to the local potential compensation point must be made before all

other connections.

Risks of a

Disconnected

Protective Lead

The EL6010 gas analyzer can be hazardous if potential compensation is inter-

rupted inside or outside the gas analyzer or if the potential compensation connec-

tion is interrupted.

Risks Involved in

Opening the Covers

Current-bearing components can be exposed when covers or parts are removed,

even if this can be done without tools. Current can be present at some connection

points.

Risks Involved in

Working with an

Open EL6010 Gas

Analyzer

The EL6010 gas analyzer must be disconnected from all power sources before

being opened for any work. All work on an gas analyzer that is open and con-

nected to power should only be performed by trained personnel who are familiar

with the risks involved.

While connected to power, the EL6010 gas analyzer housing should only be

opened when the surrounding environment does not pose an explosion threat.

Charged Capacitors The EL6010-... analyzer unit capacitors require 10 minutes to discharge after the

system is disconnected from all power sources. Observe the safety precautions

indicated on the housing.

In the capacitors of the EL6010-CU control unit dangerous energies can be stored

even after separation from the voltage source. The control unit housing must not

be opened if the surrounding atmosphere is an explosion risk. Observe the

warning advice on the housing cover on this subject.

Sample Gas Supply

Cutoff

When working with flammable and toxic sample gases, shut off the sample gas

supply and purge the sample gas path with nitrogen before opening the EL6010-...

analyzer unit housing.

When Safe Operation

Can no Longer be

Assured

If it can be assumed that safe operation is no longer possible, the EL6010 gas

analyzer should be taken out of service and protected against inadvertent use.

The possibility of safe operation is excluded:

•If the gas analyzer is visibly damaged

•If the gas analyzer no longer operates

•After prolonged storage under adverse conditions

•After severe transport stresses

8 EL6010 Gas Analyzer in Category 2G Operator’s Manual 42/24-30 EN Rev. 1

Chapter 1 Preparation for Installation

Installation Location Requirements

Installation Location The gas analyzer should not be mounted outdoors.

Short Gas Paths Install the gas analyzer as close as possible to the sampling location.

Locate the gas conditioning and calibration assemblies as close as possible to the

gas analyzer.

Adequate

Air Circulation

Provide for adequate natural air circulation around the gas analyzer. Avoid heat

buildup.

Protection from

Adverse Conditions

Protect the gas analyzer from:

•Cold

•Direct sunlight and heat

•Large temperature variations

•Strong air currents

•Accumulations of dust and dust infiltration

•Corrosive atmospheres

•Vibration

Air pressure range 600 to 1250 hPa

Relative humidity max. 75 %

during storage and shipping –25 to +65 °C

EL6010-Caldos17 +5 to +50 °C

EL6010-Magnos106 +5 to +50 °C

Environmental

Conditions

Ambient temperature

in operation

EL6010-Uras14 +5 to +45 °C

Note: The explosion protection is not impaired if the gas analyzer is operated at

temperatures less than +5 °C and down to –20 °C. However in this temperature

range the compliance with the metrological data cannot be guaranteed.

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