ABB C1900 Series Manual de usuario

—

ABB MEASUREMENT & ANALYTICS | USER GUIDE | IM/C1900-PAS REV. E

C1900

Circular chart recorder and recorder/controller

Pasteurizer versions supplement

Measurement made easy

For more information

Further publications are available for free download

from:

www.abb.com/recorders

or by scanning this code:

Search for or click on

Data Sheet

C1900

Circular chart recorder

DS/C1900R-EN

Data Sheet

C1900

Circular chart recorder/controller

DS/C1900RC-EN

Quick Reference Guide

C1900 recorders IM/C1900-QR

Quick Reference Guide

C1900 recorder and recorder/controller IM/C1900-QC

Search for or click on

Installation Guide

C1900

Circular chart recorder and

recorder/controller

IM/C1900-INS

Operating Guide

C1900

Circular chart recorder

IM/C1900-OGR

Operating Guide

C1900

Circular chart recorder/controller

IM/C1900-OGC

Programming Guide

C1900

Circular chart recorder

IM/C1900-PGR

Programming Guide

C1900

Circular chart recorder/controller

IM/C1900-PGC

Operating Instructions

C1900

Circular chart recorder and

recorder/controller

IM/C1900-MOD

—

C1900

circular chart recorder

and recorder/controller

Electrical safety

This equipment complies with the requirements of CEI/IEC

61010-1:2001-2 ‘Safety Requirements for Electrical Equipment

for Measurement, Control and Laboratory Use’. If the

equipment is used in a manner NOT specified by the Company,

the protection provided by the equipment may be impaired.

Symbols

One or more of the following symbols may appear on the

equipment labelling:

Warning – refer to the manual for instructions

Caution – risk of electric shock

Protective earth (ground) terminal

Earth (ground) terminal

Direct current supply only

Alternating current supply only

Both direct and alternating current supply

The equipment is protected through double insulation

Information in this manual is intended only to assist our

customers in the efficient operation of our equipment. Use of

this manual for any other purpose is specifically prohibited and

its contents are not to be reproduced in full or part without

prior approval of the Technical Publications Department.

Health and safety

To ensure that our products are safe and without risk to health,

the following points must be noted:

• The relevant sections of these instructions must be read

carefully before proceeding.

• Warning labels on containers and packages must be

observed.

• Installation, operation, maintenance and servicing must

only be carried out by suitably trained personnel and in

accordance with the information given.

• Normal safety precautions must be taken to avoid the

possibility of an accident occurring when operating in

conditions of high pressure and/or temperature.

• Chemicals must be stored away from heat, protected from

temperature extremes and powders kept dry. Normal safe

handling procedures must be used.

• When disposing of chemicals ensure that no two chemicals

are mixed.

Safety advice concerning the use of the equipment described in

this manual or any relevant hazard data sheets (where

applicable) may be obtained from the Company address on the

back cover, together with servicing and spares information.

1 INTRODUCTIONCONTENTS

Fig. 1.1 C1900 Documentation

SPECIFICATION

PROGRAMMING

OPERATION

INSTALLATION

Part No.

IM/C1900–CON

CONTROLLER

PACK

SPECIFICATION

PROGRAMMING

OPERATION

INSTALLATION

Part No.

IM/C1900–REC

RECORDER

PACK

Part No.

IM/C1900–ADV

ADVANCED SOFTWARE

OPTIONS

Totalizer Option

Timer Option

Ramp/Soak Option

Maths Option

Part No.

IM/C1900–PAS

USER GUIDE

Pasteurizer Versions

Preparation

Operation

Displays and Controls

Electrical Installation

MODBUS (RTU)

Serial Adaptors

Serial Connections

Programming Page

Modbus Functions

Part No.

IM/C1900–MOD

Modbus Registers

C1951C1952

C1953

The C1900 Series of Documentation is shown in Fig. 1.1.

This User Guide details three Dairy/Pasteurization variants

within the C1900 range and must be read in conjunction with

the other documentation in the C1900 series.

Section Page

1 INTRODUCTION ............................................................ 1

1.1 Dairy/Pasteurization Models ............................... 2

2 DISPLAYS AND CONTROLS ........................................ 3

2.1 Displays and L.E.D. Indicators ........................... 3

2.2 True Time Event Pen .......................................... 3

2.3 Faceplate Combinations and Product Codes..... 4

3 PREPARATION .............................................................. 5

3.1 Checking the Instrument Code Number ............. 5

4 ELECTRICAL INSTALLATION ...................................... 6

4.1 Identifying the Input/Output Modules

(and accessing the Configuration Levels) .......... 6

4.2 Standard Connections

4.3 Dairy Relay Board Connections ......................... 6

5 OPERATION ................................................................... 7

5.1 Operating Sequence ........................................... 7

6 OPERATING LEVEL ...................................................... 8

6.1 Operating Level .................................................. 8

6.1.1 Pen Adjustment Frame .......................... 9

6.1.2 Instrument Option Frame ....................... 9

6.1.3 View Divert Parameters ....................... 10

7 BASIC CONFIGURATION LEVEL ............................... 11

7.1 Basic Configuration Level ................................. 11

7.1.1 Set Up Input ......................................... 12

7.1.2 Set Up Pen Range ............................... 12

7.1.3 Set Up Chart ........................................ 12

7.1.4 Set Up Alarms ...................................... 12

7.1.5 Divert Page .......................................... 12

7.1.6 Set Up Relay Output ............................ 15

7.1.7 Digital Inputs ........................................ 15

7.1.8 Set Up Digital Output ........................... 15

7.1.9 Set Up Analogue Output ...................... 15

7.1.10 Access Page ........................................ 15

7.1.11 Scale Adjust ......................................... 15

8 ADVANCED CONFIGURATION LEVEL ...................... 16

8.1 Advanced Configuration Level ......................... 16

8.1.1 Set Up Pen Functions .......................... 16

…1 INTRODUCTION

1.1 Dairy/Pasteurization Models

The three models are: 1951 Recorder, 1952 Recorder/

Controller and 1953 Recorder/Controller (enhanced). These

provide the following features:

• dual RTD measurement of hot product,

• up to 8 diversion set points available,

• LED indication of forward and divert flow conditions,

Fig. 1.2 Pasteurizer System Schematic Diagram

• leak valve detection safety input,

• continuous hot product and divert set point display,

• forward/divert true-time event pen – can be extended

to show cleaning in place (CIP),

• optional fourth analog input to record flow, pressure or

other dairy related parameters on blue pen (1953 only).

Cooling

3-way

Valve

Raw

Product

Cold

Product

Steam

Divert

Pump

Storage

Heating

Regeneration

Pump

Red Pen (1)

Hot Product

Violet Pen

True Time Event Pen

Green Pen (2)

Cold Product

Hot Product

Temperature

Sensor

Cold Product

Temperature

Sensor

Hot Water

Temperature

Sensor

Hot Water

Control Output

Steam

Control

Valve

Pump Power Output

(FDA dairy applications only)

Divert Valve Control

Divert Valve Status

Mains Power Supply

Blue Pen (3)

Auxiliary Input

Hot Product

Temperature Sensor

Hot Water

Tank

FWD

DVT

Green

Amber

Red

8.8.8.8.8.8

Controls

(refer to

IM/C1900-OGC

for control functions)

LED

Alarm

Indicators

Dairy/Pasteurizer Faceplate

Displays

FWD

DVT

AL1 AL2 AL3 AL4

Divert Flow

LED Indicator

Forward Flow

LED Indicator

2 DISPLAYS AND CONTROLS

Fig. 2.2 True Time Event Pen

2.1 Displays and L.E.D. Indicators – Fig. 2.1

Fig. 2.1 Dairy/Pasteurizer Faceplate

2.2 True Time Event Pen – Fig. 2.2

The True Time Event Pen (violet) indicates the divert status according to the divert valve position. The Event Time Line (red ) is

coincident with the hot product. Event traces for the different divert states are shown in Fig. 2.2.

Note. All other pens are limited to 94% of the chart to prevent collision with the True Time Event Pen.

Forward flow

Secondary divert

(optional)

Forward flow

Diverted flow

low temperature

Cleaning in Place (CIP)

position (optional)

P.M.

Information.

FWD – Forward flow active:

green LED indicator lit (standard

setting) or amber LED indicator lit

(optional) – see Forward/Divert

Indicator Color frame (Fd-Col)

in Section 7.1.5

DVT – Divert flow active:

red LED indicator lit

All LEDs off:

– All LEDs disabled – see Forward/

Divert Indicator Color frame

(Fd-Col) in Section 7.1.5

– a leak is detected across the divert

valve – see Leak Condition Source

frame (LK-.Src) in Section 7.1.5

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1.12.11.2

wolFdrawroFC/SC/SC/S

tre

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…2 DISPLAYS AND CONTROLS

2.3 Faceplate Combinations and Product Codes – Fig. 2.3

Fig. 2.3 Faceplate Combinations and Product Codes

Model 1951 Hot product (Recording)

Red Pen (1) – Hot Product

Green Pen (2) – Select (None), Divert Set Point or Cold Product

Violet Pen – 4-Position True Time Forward/Divert

Divert Temperature

Cold 2nd HP Blank

Product RTD Units

Blank 1st-2nd DT Blank

RTD Units

Display Options

Dairy/Pasteurizer

Faceplate

Record Faceplate

Model 1953

Red Pen (1) – Hot Product

Green Pen (2) – Select (None), Divert Set Point or Cold Product

Cold Product

(Measurement

and Control)

Control Faceplate Control Faceplate

Model 1952 Hot Water Measurement

and Control

(No Recording)

Red Pen (1) – Hot Product

Green Pen (2) – Select (None), Divert Set Point or Cold Product (only if option module is selected)

Violet Pen – 4-Position True Time Forward/Divert

Hot Product (Recording)

Divert Temperature

Control Faceplate Dairy/Pasteurizer

Faceplate

Violet Pen – 4-Position True Time Forward/Divert Event

Hot Water Measurement

and Control

(No Recording)

Hot Product

(Recording)

Divert Temperature

Dairy/Pasteurizer

Faceplate

Blue Pen (3) – No trace if auxiliary input is used for 2nd RTD option

– Auxiliary input for pressure etc. traced but not displayed

HP = Hot product

DT = Divert Temperature

3 PREPARATION

3.1 Checking the Instrument Code Number – Table. 3.1

Table 3.1 Code Number Interpretation

All units are provided with a True Time Event Pen as standard.

Key to Module Types

0 No module fitted

1 Standard Input/Output

2 Analog Input plus Relay

3 Four Relays

4 Eight Digital Inputs

5 Eight Digital Outputs

8 MODBUS RS485 Communications

(MODBUS configurator must be set to READ only)

9 Dairy Relay Board (takes module positions 5 and 6), 115V only

Refer to Fig. 4.1 for module positions and identification.

1900 Recorder,Recorder/Controller

Dairy/Pasteurization Variants 19 XXX X X0XXX0XXX XXX

Recorders and

Chart Type

Safety Thermal Limit Recorder (STLR), Two pens (Red

and Green) plus True Time Event Pen (Violet), Taylor

ER/C charts

Safety Thermal Limit Recorder (STLR), Two pens (Red

and Green) plus True Time Event Pen (Violet),Kent

PX105 charts

51J

51K

Recorder/

Controllers

and Chart Type

High Temperature Short Time (HTST) Recording Controllers

(HTST) One Control Unit, Two Pens (Red and Green),

Plus True Time Event (Violet), Taylor ER/C charts

(HTST) One Control Unit, Two Pens (Red and Green),

Plus True Time Event (Violet), Kent PX105 charts

(HTST) Two Control Units, Three Pens (Red, Green and

Blue), Plus True Time Event (Violet), Taylor ER/C charts

(HTST) Two Control Units, Three Pens (Red, Green and

Blue), Plus True Time Event (Violet), Kent PX105 charts

52R

52S

53R

53S

Electrical Code Standard

CSA

Option Module None 0

Options None 0

Door Lock Not Fitted

Fitted

Power Supply

115V AC

230V AC

24V AC

Part 2 – Additional Modules

Module

Position 2

1952 Enter code 1 for optional cold product module

1951 and 1953 Enter code 0 cold product module

always fitted

0 1

Module

Position 3

1952 and 1953 Enter code 0, hot water module always fitted

1951 No option permitted 0

Module

Position 4

Enter code 1 or 2 for auxiliary input module

For other options see key below 1 2 3 4 5

Module

Position 5

Enter option 9 fop FDA dairy applications (115V only)

For other options see key below 0 –234–9

Module

Position 6

If option 9 is selected is selected above, no other option

is permitted 0 –2–4 5 8

Special

Settings

Company Standard

Customer Setting

Special

STD

CUS

SXX

Additional Modules – Part 2 below

Part 1 – General Details

4 ELECTRICAL INSTALLATION

4.1 Identifying the Input/Output Modules (and accessing the Configuration Levels) – Fig. 4.1

Fig. 4.1 Identifying the Input/Output Modules

Information.

Digital input 1.1 is permanently allocated to the low

temperature divert event.

Relay 1.1 is permanently allocated to temperature

divert.

4.2 Standard Connections – Fig. 4.2 4.3 Dairy Relay Board Connections – Fig. 4.3

Refer to

IM/C1900-INS, Section 4.2

for input connections.

Additional Functions

Input 4 – (Blue Pen) Pressure/Flow (2nd RTD – indicate only)

Input 3 – Hot Water, Control O/P

Input 2 – (Green Pen) Cold Product, Control O/P (if required)

Input 1 – (Red Pen) Hot Product, Divert Relay, Event I/P

Module Positions

123 456

To allow access to the Configuration Levels,

move link 3 to the lower position

To prevent access to the Configuration Levels,

move link 3 to the upper position

LK3

Note. When the chart plate is

closed it can be sealed to prevent

access to LK3.

Fig. 4.3 FDA Dairy Relay Board Connections

Normally Open

Common

Logic 1* (Temp Divert)

Position 1

Common

Red

Black

Logic 2* (Sec'dy Divert [Optional])

Orange

Blue

Brown

Divert signal

*Event Input

Fig. 4.2 Standard Connections

Black

Red

Orange

Blue

Brown

N L

N/L2

L1 5

Position 6Position 5

RL2

RL1

TB2

TB5

N/O

TB1

L N

FS1

RL3

N/C C N/O

TB3

TB4

IC1

IC2

Ground

Line

Neutral

TB6

5 OPERATION

5.1 Operating Sequence – Fig. 5.1

Fig. 5.1 Operating Sequence

Line

Neutral

Milk Pump

TB1

N/L2

RL2a

RL2b

From

Divert

Relay

RL1.1

RL1a

RL1b

TB5

TB2

Event

marker

RL1

RL2

Customer's Wiring

Instrument Wiring

Relay RL3 is de-energised

All other relays shown energised

(forward flow)

N/O

Logic

Input

TB6

TB3

Divert

Forward

RL3

TB4

Leak

Divert

Power

C1900

(On)

(Off)

FS1

Fuse

FDA Dairy Relay Board

Ground

Main Stud

Leak

Detector

Flow

Diversion

Valve

(On)

Divert

Relay

When the hot product reaches the correct

pasteurization temperature, divert relay RL1.1 on

the C1900 main board is energized and power is

applied to RL1 on the dairy relay board.

RL1 is energized: contacts are switched from pins

4 to 3 on RL1a and 5 to 6 on RL1b. Power is fed

to the milk pump via TB1 pin 5 and to the flow

diversion valve TB1 pin 6.

The milk pump is switched on and the flow

diversion valve is switched into the forward flow

position. The flow diversion valve contacts are

switched from pin 4 to 7 and power is then fed to

RL2 (via TB1 pin 7).

RL2 is energized. RL2a volt free contacts switch

from pin 5 to 6 which moves the event marker

pen to the forward flow position (see Fig. 2.2) and

illuminates the forward flow LEDs – see Fig. 2.1.

Relay RL3 (Leak Divert) is de-energized.

TB3 can be used for remote indication of this

event.

6.1 Operating Level – Fig. 6.1

Two additional frames (Pen Adjust and Instrument Option) and one additional page have been added to the Operating Level as

shown on Figs. 6.1 and 6.2. For all other Operating Level frames, refer to

IM/C1900-OGC.

6 OPERATING LEVEL

Fig. 6.1 Operating Level (Dairy/Pasteurizer Faceplate) Model 1951

View Divert Parameters

Section 6.1.3, Page 10

Alarm Acknowledge Page

IM/C1900-OGC

Section 5.3.3, Page 16

Security Code Page

IM/C1900-OGC

Section 5.5.1, Page 18

bASIC

CONFIG

Basic Config.

Operator Level

AdV.NCd

CONFIG

Advanced Config.

SECOdE

____

Security Code

View Divert Parameters

ACKNLG

ALArMS

Acknowledge Alarms

dIVErt

PAGE

OPrtOr

LEVEL

✶

Faceplate 2

Faceplate 1 only

PEN-AJ

Pen Adjust

2001

____

Instrument Option

OPtION

tYPE

EPROM Issue No.

Operating Page

IM/C1900-OGC

Section 5.2, Page 13

PV and Set Point

8888

2nd rt

2nd RTD Value

rt-dEV

RT Deviation Trip

d-_OdE

Divert Number

dIVErt

Divert Mode

Divert Set Point 1

dVrt-1

Divert Hyst. Point

HYSt-1

Time Hysteresis

t-HYSt

Divert Set Point 2

dVrt-2

Divert Set Point 8

dVrt-8

†

rt-dU.t

RT Divert

† If multiple divert option is selected, divert temperatures (2 to 8) are shown here.

Note. The Alarm Acknowledgement page is only displayed if an alarm is present.

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