ZOJE ZJ-5780S Manual de usuario
ZOJE ZJ-5780S
Computerized Controller for High
Speed Buttonhole Machine
Owner’s Manual
Forewords
Thanks for using the Computerized Buttonhole Control System.
It is appreciated that you do read this manual carefully in order to
operate the machine correctly and effectively. If the user operates the
machine contrary to regulations, thus cause loss to user or third party, we
will not take responsibility. Besides, you should keep this manual for
future use. For any fault or problem of machine, please ask the
professionals or the technicians authorized by us for repair service
Contents
1 General Information 1
1.1 General..................................................................................................................1
1.2 Functions and Parameter Index.............................................................................1
1.3 Standardization......................................................................................................2
1.4 Operation Method..................................................................................................2
2 Operating Instruction 2
2.1 Name and Description of Each Part on SC500.....................................................2
2.2 Buttons used in common on SC500......................................................................3
2.3 Basic Operations....................................................................................................4
2.4 Operation of Normal Pattern..................................................................................5
2.5 Pattern Registration...............................................................................................8
2.6 Copy a Pattern.......................................................................................................9
2.7 Name a Pattern....................................................................................................10
2.8 Threading.............................................................................................................11
2.9 Winding.................................................................................................................11
2.10 Select the Type of Presser.................................................................................12
2.11 Select a Pattern..................................................................................................13
2.12 Selection of Sewing Shape................................................................................14
2.13 Set Data for Sewing...........................................................................................16
2.14 Direct Selection of Pattern.................................................................................24
2.15 Trail Sewing........................................................................................................24
2.16 Set Needle Thread Tension................................................................................25
2.17 Operation of Counter.........................................................................................27
2.18 Stop in Emergency.............................................................................................28
3 Interface of Parameter Setting Mode 29
3.1 Instruction on Functions.......................................................................................30
3.2 Set Parameter of Level 1.....................................................................................31
3.3 Set Parameter of Level 2.....................................................................................35
3.4 Counter Setting....................................................................................................40
3.5 Settings on User Management............................................................................41
3.6 Edition of Sewing Data.........................................................................................43
3.7 Changing sewing mode.......................................................................................44
3.8 Register pattern to the direct button.....................................................................44
3.9 Inspection Mode...................................................................................................45
3.10 Brightness Adjustment.......................................................................................52
3.11 Operation of Keyboard Lock..............................................................................52
3.12 Initialize U disk...................................................................................................54
4 Data of Cycle Stitching Input Interface 55
4.1 Instruction on Functions.......................................................................................55
4.2 Pattern Registration.............................................................................................56
4.3 Copy a Pattern.....................................................................................................57
4.4 Select the patterns for cycle stitching..................................................................58
4.5 Edit pattern for cycle stitching..............................................................................58
4.6 Change the clothes for sewing.............................................................................59
5 Interface for Cycle Stitching 60
5.1 Instruction on Functions.......................................................................................60
6 Interface for Continuous Stitching Data Input 62
6.1 Instruction on Functions.......................................................................................62
6.2 Select Pattern for Continuous Stitching...............................................................63
6.3 Pattern Edition for Continuous Stitching..............................................................63
7 Interface for Continuous Stitching 66
7.1 Instruction on Functions.......................................................................................66
8 Communication Function67
8.1 Handling Possible Data........................................................................................67
8.2 Take-in of the Data...............................................................................................68
8.3 Instruction for Updating........................................................................................71
9 Information Function72
9.1 Checking the Repair and Inspection Information.................................................73
9.2 Input the Maintenance and Repair Time..............................................................74
9.3 Method to Release the Warning...........................................................................76
9.4 Information of Production Control........................................................................76
9.5 Information of Production Control Setting............................................................78
9.6 Display the Threading Diagram...........................................................................81
9.7 Warning Record...................................................................................................82
9.8 Running Record...................................................................................................82
10 Operation of VDT Pattern 83
11 Appendix 85
11.1 Warning List........................................................................................................85
11.2 Hint List...............................................................................................................89
11.3 Original Data List................................................................................................90
1 General Information
1 General Information1 General Information
1 General Information
1.1 General
SC500 Series Computerized Control System for Sewing Machine is characterized by the advanced
technology it adopted. Its main shaft motor features large torque, high efficiency, stable running and low noise
by adopting the advanced AC Servo Control Technology; its operating panel can meet various demands from
clients in attaching; its structure of system is designed in German style which is easy to repair and install; and
its system control software can be updated remotely, providing convenience to client in improving the function
of product continuously.
1.2 Functions and Parameter Index
Refer to table 1 for the functions and parameters of SC500 Series computerized AC Servo Control System.
Table 1: Functions and Parameters
Type of controller SC500 Buttonhole Model
Bar tacking width 5mm（with special specification part: 0.05mm）
Size of cloth cutting knife 6.4~31.8mm（1/4”~11/4”）
Length of Sewing Stitch（Max.）41mm（When the optional is used：120mm）
Sewing speed Normal:3600rpm Max.:4200rpm
Speed control type Control panel input
Needle DP×5 # 11J ~ # 14J
Needle bar stroke 34.6mm
Take-up lever chain stitch take-up lever
Shuttle DP type full autorotation Lubricating oil
Lift of the work clamp 14mm（Random setting）
Max. 17mm（When the reverse-rotation needle –up function is used）
Lifter driven type Pulse motor（1 pedal·2 pedal）
Bobbin thread winder Built-in the machine head（Only winding during the machine running）
Cloth feeding knife drive system By a pulse motor
Needle throwing drive system By a pulse motor
Cloth cutting knife drive system By the time after time acting solenoid
Sewing stitch type 30 types
Memory patterns no. 99
Data memory medium U disk
1/2 again switch Each pattern can be set.
1
Input Voltage AC175V~AC265V
Motor Minitype AC servo motor 400Wdirect driving
Figure measurement Machine tool width 185mm、Height 364mm、Length 630mm
Machine head weight 55Kg
Machine type specification S：Standard K：Knitting specification
Presser Foot 1 Presser Foot 2 Presser Foot 3 Presser Foot 5
Width 4mm 5mm 5mm 3-10mm(Random setting)
Length of Sewing
Stitch（Max.）
25mm 35mm 41mm 10-120mm（Random
setting）
1.3 Standardization
The function keys use the general figures with the meaning agreed in the trade. The figures are the internationalized
language that users in each country can recognize it.
1.4 Operation Method
The function keys include Ready Key, Information Key, Mode Key and Communication Key. For the specific operating
method, please take the operating instruction for reference.
2 Operating Instruction
2 Operating Instruction2 Operating Instruction
2 Operating Instruction
2.1 Name and Description of Each Part on SC500
（Front） （Right Side）
2
1
11
1Touch Panel • LCD Displayer
2
22
2READY key →Changeover of the data input screen and the sewing screen can be performed.
3
33
3INFORMATION key →Changeover of the data input screen and the information screen can be
performed
④COMMUNICATION key →Changeover of the data input screen and the communication screen can be
performed.
5MODE key →Changeover of the data input screen and the mode changeover screen which performs
various detail settings can be performed
6Connecting cables
⑦U Disk slot
2.2 Buttons used in common on SC500
The buttons which perform common operations in each screen of SC500 are as follows:
No. Figure Functions Remarks
1CANCEL Button →Quit interface of setting at present.
In case of the data change screen, cancel the data being changed.
2ENTER Button →Determine the changed data.
3
3Plus Button →Increase the value of data.
4Reduction Button →Decrease the value of data.
5Reset Button →Enable the release of error.
6Numeral Input Button →Display ten keys and enable input of numerals
2.3 Basic Operations
①
①①
①
Turn on the power
First, make sure that the set presser type (A) is the
same as that of the presser actually mounted.
②
②②
②
Select the wanted pattern No.
When the power is on, the data input screen is
displayed. Pattern No(Button B) which is marked at
present is displayed in the Ａupper section of the
screen. Press Button B to select the pattern No. (The
unregistered Pattern No. will not be displayed）
4
③
③ ③
③ Set
Set Set
Set machine to sewing possible state
to sewing possible state to sewing possible state
to sewing possible state
Press READY key (C). The back-light of LCD
displayer changes to blue color and the machine is ready
for sewing. Area A is to set the speed and Area B is to
display the customer management.
④
④ ④
④ Start sewing
Set the sewing product to the presser portion,
operate the pedal to start the sewing machine,
and sewing starts.
2.4 Operation of Normal Pattern
（
（（
（1）
））
）Interface of sewing data input
The interface of data input is shown as the Figure
at right. For the detailed functions, please take the
Instruction of Function Keys for reference.
5
Instruction of Function Keys：
：：
：
No. Figure Function Remarks
1Register the Pattern
2Copy the Pattern
3Name the Pattern
4Thread (Lower the presser
foot )
The needle Can be changed
5Winding
6Select Pattern Enter Pattern Selection Interface
7Set Needle Thread Tension
（S51，S52，S55，S56）
S52 and S56 will be influenced by the data switch
of sewing.
8（
）
Set/Return to Left Over-edging
Width
For the pattern from No.1~ No.26, this button
means to set left over-edging width; while for the
patterns from No.27~ No.30, this button means to
return to the Width Setting.
9Set Left Width of Knife Groove Unavailable for Pattern No.27 &No.29
10 Set Right Width of Knife
Groove
Unavailable for Pattern No.27 &No.28
11 Length of Cloth Cutting
12 Set Double Stitching or Single
Stitching
Unavailable for Pattern No.27, No.28&No.29
13 Set Numbers of Basting Unavailable for Pattern No. 30
14 Set Sewing Data
15 Select Type of Presser foot
16 Customer management Set 4 buttons on the main interface for the 4 most
frequently used sewing data groups
17 Directly Select Pattern by
Number
18 Display Sewing Pattern
6
Tabla de contenidos
