Yetter 5000-023B Manual de usuario

5000 SERIES STALK DEVASTATOR

CORN STALK ROLLER

*PATENTED*

5000-023B – 5000-024B – 5000-035A

Gleaner 3000 & 3308, Hugger 630/830, MF 3000 (1988 &

Newer), Challenger CH630 & CH830

OPERATOR’S MANUAL

PART IDENTIFICATION

2565-784_REV_C – 09/2019

YETTER MANUFACTURING CO.

FOUNDED 1930

Colchester, IL 62326-0358

Toll free: 800/447-5777

309/776-3222 (Fax)

Website: www.yetterco.com

E-mail: info@yetterco.com

FOREWORD

You’ve just joined an exclusive but rapidly

growing club.

For our part, we want to welcome you to the

group and thank you for buying a Yetter product.

We hope your new Yetter products will help you

achieve both goals-increase your productivity and

increase your efficiency so that you may generate

more profit.

This operator’s manual has been designed into

four major sections: Foreword, Safety

Precautions, Installation Instructions and Parts

Breakdown.

This SAFETY ALERT SYMBOL

indicates important safety messages in

the manual. When you see this

symbol, be alert to the possibility of

PERSONAL INJURY and carefully

read the message that follows.

The word NOTE is used to convey information

that is out of context with the manual text. It

contains special information such as

specifications, techniques and reference

information of a supplementary nature.

The word IMPORTANT is used in the text when

immediate damage will occur to the machine due

to improper technique or operation. Important will

apply to the same information as specified by

note only of an immediate and urgent nature.

It is the responsibility of the user to read the

operator’s manual and comply with the safe and

correct operating procedure and to lubricate and

maintain the product according to the

maintenance schedule in the operator’s manual.

The user is responsible for inspecting his

machine and for having parts repaired or

replaced when continued use of the product

would cause damage or excessive wear to the

other parts.

It is the user’s responsibility to deliver his

machine to the Yetter dealer who sold him the

product for service or replacement of defective

parts, which are covered by the warranty policy.

If you are unable to understand or follow the

instructions provided in this publication, consult

your local Yetter dealer or contact:

YETTER MANUFACTURING CO.

309/776-4111

800/447-5777

309/776-3222 (FAX)

Website: www.yetterco.com

E-mail: info@yetterco.com

WARRANTY

Yetter Manufacturing warrants all products manufactured and sold by it against defects in material. This

warranty being expressly limited to replacement at the factory of such parts or products as shall appear to

be defective after inspection. This warranty does not obligate the Company to bear cost of labor in

replacement of parts. It is the policy of the Company to make improvements without incurring obligations to

add them to any unit already sold. No warranty is made or authorized to be made, other than herein set

forth. This warranty is in effect for one year after purchase.

DEALER: ________________________________________

Yetter Manufacturing warrants its own products only and cannot be responsible for damages to

equipment on which mounted.

BE ALERT!

YOUR SAFETY IS INVOLVED.

WATCH FOR THIS SYMBOL. IT POINTS OUT IMPORTANT SAFETY

PRECAUTIONS. IT MEANS “ATTENTION---BECOME ALERT!”

It is your responsibility as an owner, operator, or supervisor to know and instruct everyone using this

machine at the time of initial assignment and at least annually thereafter, of the proper operation,

precautions, and work hazards which exist in the operation of the machine in accordance with OSHA

regulations.

Safety Is No Accident

The following safety instructions, combined with common sense, will save your equipment from

needless damage and the operator from unnecessary exposure to personal hazard. Pay special

attention to the caution notes in the text. Review this manual at least once each year with new

and/or experienced operators.

1. Read and understand the operator’s manual before operating this machine. Failure to do

so is considered a misuse of the equipment.

2. Make sure equipment is secure before operating.

3. Always keep children away from equipment when operating.

4. Make sure everyone that is not directly involved with the operation is out of the work area

before beginning the operation.

5. Make sure all safety devices, shields, and guards are in place and are functional before

beginning the operation.

6. Shut off power to adjust, service, or clean.

7. Keep hands, feet, and clothing away from moving parts. It is a good idea to remove all

jewelry before starting the operation.

Visually inspect the machine periodically during operation for signs of excessive vibration,

loose fasteners, and unusual noises.

PLEASE READ, VERY IMPORTANT

SECURE THE CORN HEADER AGAINST UNWANTED LOWERING BY

APPLYING THE LOCKING MECHANISM ON HYDRAULIC CYLINDERS!

1. Attach head to combine, lock head to combine

2. Raise the head off the ground and engage safety stop on the

feeder house cylinder

3. Turn off the combine engine and remove the key

FOLLOW ALL INSTRUCTIONS GIVEN BY THE COMBINE MANUFACTURER

Subject to the size and weight of the corn header, one or two

additional hydraulic cylinders may be required.

The combine manufacturer generally keeps corresponding

kits readily available for dealers.

Subject to the design of the corn header & the carry capacity

of different combines, the steering axel may require the fitting

of additional weights & the rear tires be filled with ballast.

FOLLOW ALL INSTRUCTIONS GIVEN BY THE

COMBINE MANUFACTURER

TABLE OF CONTENTS

FOREWARD.......…………………………………………………………….…..2

WARRANTY….....…...……………………………………………………….….2

SAFETY INFORMATION…………………………………....…….............3 – 4

TABLE OF CONTENTS……………………………………………………......5

TORQUE / TOOLS REQUIRED.……………………………………...…........5

ASSEMBLY INSTRUCTIONS ….......…...………………………….......6 – 11

5000-023B & 5000-024B ............…...………..........….............6 – 8

5000-035A........…...……….....………......…...........................9 – 11

OPERATION / BEARING / STORAGE / LOCK UP...….......…....………..12

PARTS IDENTIFICATON..................................................................13 – 21

5000-023B…………………………….…………….............…13 – 14

5000-024B……………………….…………………...…..........15 – 16

5000-035A………………….………………………….............17 – 18

TROUBLESHOOTING....…………………………………………….......…..19

BOLT TORQUE

Important: Over-tightening hardware can cause just as much damage as under-tightening.

Tightening hardware beyond the recommended range can reduce its shock load capacity.

All hardware on the 5000 Devastator is either Grade 5 or Grade 8, unless otherwise noted. Grade 5 cap screws are marked with

three radial lines on the head. Grade 8 cap screws are marked with six radial lines on the head. If hardware must be replaced, be

sure to replace it with hardware of equal size, strength & thread type. Refer to the torque values chart when tightening hardware.

The chart below is a guide for proper torque. Use it unless a specified torque is called out elsewhere in the manual.

Torque is the force applied to the end of the handle or cheater bar, times the length of the handle or bar.

Use a torque wrench wherever possible

The following table shows torque in ft.-lbs. for coarse thread hardware.

INSTALLATION TOOLS REQUIRED:

- Pneumatic or electric impact driver

- ¾ & 15/16 size sockets

- 10” impact driver extension

- Ratchet

- ¾, 15/16, & 1 1/8 size wrenches

- 5/16 Allen Wrench

- Torque Wrench

5000-023B & 5000-024B ASSEMBLY INSTRUCTION

GLEANER 3000 / HUGGER 630 & 830 / MF 3000 / CHALLENER CH630 & CH 830

STEP 1. Attach the 5000-248 Extension Mount to the 5000-247 Plate using 5/8” X 2” Bolts & 5/8” Lock Hex Nuts.

STEP 2. Install the Mount Assembly to the Corn Head Frame using 5/8” X 8” Bolts, Clamp Plates, 5/8” Washers,

& 5/8” Lock Hex Nuts.

NOTE: Do not fully tighten hardware until the pivot arms are installed during Step 6.

5000-023B 6 ROW MOUNTING LOCATIONS

5000-024B 8 ROW MOUNTING LOCATIONS

5000-023B & 5000-024B ASSEMBLY INSTRUCTION

STEP 3: Attach the 5000-135 Arm Mounts to the Extension Mount Bracket using ½” X 2” Bolts, ½” Washers,

& ½” Lock Hex Nuts.

STEP 4: Install the 5000-323 Lock Up Pin in the storage location on the mount arms, secure with Hair Pin Clips.

STEP 5: Attach each 5000-256 & 5000-259 Overbearing Arm to the Mount Brackets using 5/8” X 3” Bolts, Pivot

Bushing, & 5/8” Lock Hex Nuts using the upper hole on the arms. Use the diagram on page 6 to

determine where each LH & RH arm are installed. Fully tighten all the hardware at this time.

5000-023B & 5000-024B ASSEMBLY INSTRUCTION

STEP 6: Install the push rods into the mount brackets & attach to the pivot arms using the 5/8” Shoulder Bolts. 5/8”

Washers, & ½” Jam Nuts. Use the lower hole on the arm. The washers are to be installed on each side of

the “Eye” on the push Rod. Now install the Compression Springs, Spring Bushings, & ¾” Lock Hex Nut.

STEP 7: Attach the roller mounts to the over bearing arms, & then install the ½” X 3 ¾” Bolts, Spacers, & ½

Lock Nuts. Slide the roller mount tubes side to side as needed to clear the end of the corn head.

NOTE: Make sure the Bearing Support Tab is on the backside of the Bearing Mounting Plate.

2 ROW ROLLER ASSEMBLY 3 ROW ROLLER ASSEMBLY

STEP 8: Install the Shim Washers & Bearing onto each side of the Roller. Attach the Roller/Bearing assembly to

the Roller Mount Tube using ½” X 2 ½” Bolts & ½” Lock Hex Nuts. (3 ROW ROLLER SHOWN)

NOTE: The side of the Bearing protruding on the outside of the casting should face the Roller.

5000-035A ASSEMBLY INSTRUCTION

AGCO GLEANER 3308

STEP 1: Install the Mount Assemblies on the Corn Head Frame using 5/8” X 7” Bolts, Mount Straps, Clamp

Brackets/Straps, 5/8” Washers, & 5/8” Lock Hex Nut. Place Mounts, Mount Straps, & Brackets as shown.

The Double Mount goes between rows 4 & 5.

STEP 2: Attach the 5000-309 Support Straps to the 5000-246, 5000-251, & 5000-252 Offset Mounts using the ½”

X 1 ¾” Bolts & ½” Flange Lock Hex Nuts.

5000-035A ASSEMBLY INSTRUCTION

STEP 3: Attach 1) 5000-135 Arm Mount on each Offset Mount using ½” X 1 ¾” Bolts, ½” Washers, & ½” Lock Hex

Nuts. Attach 2 Arm Mounts to the Double Offset on rows 4 & 5.

STEP 4: Install a 5000-323 Lock Up Pin in the storage location on the Mount Arms & secure with Hair Pin Clips.

STEP 5: Attach the 5000-256 & 5000-259 Overbearing Arms to the Mount Brackets using 5/8” X 3” Bolts, Pivot

Bushings, & 5/8” Lock Hex Nuts Nuts using the upper hole on the arms. Fully tighten all hardware at

this time. Use the diagram on page 9 to determine where each LH & RH arm are installed.

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